EPE material cutting machine

Abstract

The invention discloses an EPE material cutting machine. The EPE material cutting machine comprises a rack, a feeding mechanism, a conveying mechanism, a cross-shaped knife rest module and a cutting knife rest module. The feeding mechanism is arranged at one end of the rack and used for unwinding an EPE material to the conveying mechanism. The conveying mechanism is arranged on the rack and used for inputting and outputting EPE materials for conveying and transferring. The cross-shaped tool rest module is arranged in the middle of the rack and used for punching cross-shaped holes in the EPE materials; the cutting knife rest module is arranged in the middle of the machine frame and used for cutting the EPE materials. According to the EPE material punching and cutting device, the functions of automatic EPE material feeding, multi-position punching, multi-position cutting, automatic discharging and the like can be achieved, and efficient and accurate operation is completed.

Description

Technical Field

[0001] This invention relates to the field of automated cutting equipment for EPE materials, and in particular to an EPE material cutting machine. Background Technology

[0002] Currently, the cutting of EPE materials, which requires multiple cuts and punchings, is typically done manually using a folding knife. Punching is done separately using a punching machine. The cut materials then need to be manually stacked neatly. However, this manual cutting method is inefficient, costly, and for longer cutting paths, the straightness of the cuts may decrease due to manual operation, thus affecting product quality. Summary of the Invention

[0003] The technical problem to be solved by the present invention is to overcome the shortcomings of the prior art and provide an EPE material cutting machine that can realize the functions of automated feeding, multi-position punching, multi-position cutting and automated discharge of EPE material, so as to complete efficient and precise operation.

[0004] To solve the above-mentioned technical problems, the technical solution of the present invention is as follows: An EPE material cutting machine includes a frame, a feeding mechanism, a conveying mechanism, a cross blade holder module, and a cutting blade holder module; The feeding mechanism is located at one end of the frame and is used to unwind the EPE material to the conveying mechanism; The conveying mechanism is mounted on the frame and is used to convey and transfer EPE material in and out. The cross-shaped tool holder module is located in the middle of the frame and is used to punch cross-shaped holes in EPE material; The cutting blade holder module is located in the middle of the frame and is used to cut EPE material.

[0005] Furthermore, the feeding mechanism includes a material rack and a roll rotatably disposed inside the material rack and adapted to unwind EPE material.

[0006] Furthermore, the conveying mechanism is provided in two parts, which are used for inputting and outputting EPE material respectively.

[0007] Furthermore, each of the conveying mechanisms includes a linear motor disposed on both sides of the frame, a first cylinder mounted on the linear motor with its output end facing upward, an upper frame body mounted on the output end of the first cylinder, and a plurality of pressing columns disposed on the upper frame body. The bottom ends of the upper frame are connected to the output ends of the first cylinders. The linear motor can drive the first cylinders on both sides and drive the upper frame to slide laterally. The first cylinders can drive the upper frame to move up and down and press the EPE material through multiple pressing columns.

[0008] Furthermore, the bottom of the linear motors on both sides is also provided with a lower frame located below the machine frame.

[0009] Furthermore, the cross blade holder module includes a support frame mounted on the frame, two second cylinders slidably mounted on the support frame, and a cross blade mounted at the output end of each second cylinder; The second cylinder can drive the cross blade to move down and punch a cross hole in the EPE material.

[0010] Furthermore, the support frame is provided with an upper slide rail and a lower slide rail at the top and bottom respectively. An upper slider is slidably mounted on the upper slide rail, and two lower sliders are slidably mounted on the lower slide rail. The two second cylinders are respectively mounted on the two lower sliders, and the upper slider is connected to the two lower sliders through a connecting plate.

[0011] Furthermore, the upper slider is equipped with fixing bolts.

[0012] Furthermore, the cutting blade holder module includes a support plate mounted on the frame, an upper linear module and a lower linear module mounted on the upper and lower parts of the support plate, an upper cylinder mounted on the upper linear module, a lower cylinder mounted on the lower linear module, and cutting blades assembled at the output ends of the upper and lower cylinders.

[0013] By adopting the above technical solution, the present invention has the following beneficial effects: 1. This invention integrates modules such as a frame, a feeding mechanism, a conveying mechanism, a cross-blade module, and a cutting blade module into a single structure. The feeding mechanism unwinds the EPE material, the conveying mechanism transfers the EPE material through input and output, the cross-blade module punches cross holes in the EPE material, and the cutting blade module cuts the EPE material. This enables rapid movement and automatic punching and cutting functions, allowing for the cutting and processing of EPE materials of different sizes. It can also be integrated with PLC electrical control to achieve mechatronics control.

[0014] 2. The cross blade holder module of the present invention, through the design of upper slide rail, lower slide rail, upper slider, lower slider, connecting plate and fixing bolt, can adjust and move the position of the cross blade. The cutting blade holder module controls the lateral movement position of the cutting blade through upper straight module and lower straight module, thereby realizing functions such as multi-position punching and multi-position cutting, and completing efficient and precise operation.

[0015] The above description is merely an overview of the technical solutions of the embodiments of this application. In order to better understand the technical means of the embodiments of this application and to implement them in accordance with the contents of the specification, and to make the above and other objects, features and advantages of the embodiments of this application more obvious and understandable, specific implementation methods of this application are described below. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the present invention; Figure 2 This is a schematic diagram of the conveying mechanism according to an embodiment of the present invention; Figure 3 This is a schematic diagram of the cross-shaped tool holder module according to an embodiment of the present invention; Figure 4 This is a schematic diagram of the cutting blade holder module according to an embodiment of the present invention; The components include: 1. Frame; 2. Feeding mechanism; 20. Material rack; 21. Drum; 3. Conveying mechanism; 30. Linear motor; 31. First cylinder; 32. Upper frame; 33. Lower frame; 34. Pressing column; 4. Cross blade holder module; 40. Support frame; 41. Upper slide rail; 410. Upper slider; 42. Lower slide rail; 420. Lower slider; 43. Connecting plate; 44. Second cylinder; 440. Cross blade; 45. Fixing bolt; 5. Cutting blade holder module; 50. Support plate; 51. Upper linear module; 52. Lower linear module; 53. Upper cylinder; 54. Lower cylinder. Detailed Implementation

[0017] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0018] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains; the terminology used herein in the specification of the application is for the purpose of describing particular embodiments only and is not intended to limit the application; the terms “comprising” and “having”, and any variations thereof, in the specification, claims and drawings of this application are intended to cover non-exclusive inclusion.

[0019] To make the content of this invention easier to understand, the invention will be further described in detail below with reference to specific embodiments and accompanying drawings.

[0020] like Figure 1-4As shown, in this embodiment, an EPE material cutting machine is provided, which mainly consists of a frame 1, a feeding mechanism 2, a conveying mechanism 3, a cross-blade holder module 4, and a cutting blade holder module 5. The frame 1 is welded from steel. The feeding mechanism 2 is located at one end of the frame 1 and is used to unload the rolled EPE material to the conveying mechanism 3. The conveying mechanism 3 is mounted on the frame 1 and is used to transport and transfer the EPE material. The cross-blade holder module 4 is located in the middle of the frame 1 and is used to punch cross holes in the EPE material. The cutting blade holder module 5 is located in the middle of the frame 1 and is used to cut the EPE material.

[0021] Specifically, the feeding mechanism 2 in this embodiment includes a material rack 20 and a roll 21 rotatably disposed inside the material rack 20 and adapted to unload EPE material. The material rack 20 is also welded from steel and is used to hold the cylindrical EPE material. The EPE material is initially rolled into a cylindrical shape with a hollow center to accommodate steel bars. The steel bars are then placed horizontally on the material rack in preparation for subsequent processing.

[0022] For inputting and outputting EPE material, this embodiment has two conveying mechanisms 3. Each conveying mechanism 3 includes linear motors 30 on both sides of the frame 1, first cylinders 31 mounted on the linear motors 30 with their output ends facing upwards, an upper frame 32 mounted on the output end of the first cylinders 31, and multiple pressing columns 34 on the upper frame 32. The bottom ends of the upper frame 32 are connected to the output ends of the first cylinders 31. The linear motors 30 can drive the first cylinders 31 on both sides and drive the upper frame 32 to slide laterally. The first cylinders 31 can drive the upper frame 32 to move up and down and press the EPE material through the multiple pressing columns 34. To prevent it from falling off, a lower frame 33 is also provided at the bottom of the linear motors 30 on both sides, located below the frame 1. During operation, a layer of EPE material is manually pulled out from the material rack and inserted into the pressing columns 34 of the conveying mechanism 3 along the feeding direction. The first cylinders 31 control the multiple pressing columns 34 to press it down, thus completing the material input preparation. The specifications of the materials vary in width from 300mm to 2000mm and in thickness from 2mm to 30mm. The conveying mechanism 3 adopts a block-type intermittent reciprocating motion module to simulate manual pressing, sliding, and releasing actions, thereby realizing the feeding of EPE materials in the length direction. Specifically, during the conveying process, the EPE material is pressed by the pressing column 34, and then the upper frame 32 is driven by the linear motor 30 to slide laterally to transport the EPE material. After reaching the position, the pressing column 34 is lifted and released, and then the cycle of pressing and transporting is repeated to achieve continuous transport.

[0023] Specifically, to punch cross holes in EPE material, the cross cutter holder module 4 in this embodiment includes a support frame 40 mounted on the frame 1, two second cylinders 44 slidably mounted on the support frame 40, and a cross cutter 440 mounted at the output end of each second cylinder 44. The second cylinders 44 can drive the cross cutter 440 downwards to punch cross holes in the EPE material. To adjust and replace the position of the cross cutter 440, an upper slide rail 41 and a lower slide rail 42 are respectively provided at the top and bottom of the support frame 40. An upper slider 410 is slidably mounted on the upper slide rail 41, and two lower sliders 420 are slidably mounted on the lower slide rail 42. The two second cylinders 44 are respectively mounted on the two lower sliders 420, and the upper slider 410 is connected to the two lower sliders 420 through a connecting plate 43. In addition, a fixing bolt 45 is mounted on the upper slider 410. In this way, by tightening or loosening the fixing bolt 45, the upper slider 410 can be moved, which in turn drives the two lower sliders 420 to move laterally through the connecting plate 43, and then drives the two second cylinders 44 and the cross cutter 440 to adjust their positions laterally, thereby realizing the multi-position drilling function and completing efficient and precise operations.

[0024] Specifically, for cutting EPE material, the cutting blade module 5 in this embodiment includes a support plate 50 mounted on the frame 1, an upper linear module 51 and a lower linear module 52 mounted on the upper and lower parts of the support plate 50, an upper cylinder 53 mounted on the upper linear module 51, a lower cylinder 54 mounted on the lower linear module 52, and cutting blades mounted on the output ends of the upper cylinder 53 and the lower cylinder 54. The upper linear module 51 and the lower linear module 52 can drive the upper cylinder 53 and the lower cylinder 54 to move laterally, thereby moving and adjusting the position of the cutting blades. The EPE material is cut by the cutting blades under the drive of the conveying mechanism 3. The cutting blades are divided into an upper blade holder and a lower blade holder. The blades on the upper blade holder cut the EPE material from top to bottom, and the blades on the lower blade holder cut the EPE material from bottom to top. The stroke of the blades can also be adjusted by the stroke of the upper cylinder 53 and the lower cylinder 54 to achieve the function of cutting the entire or partial thickness of the EPE material.

[0025] As can be seen from the above design, this embodiment integrates modules such as the frame, feeding mechanism, conveying mechanism, cross blade holder module, and cutting blade holder module into a single structure. The feeding mechanism unloads the rolled EPE material, the conveying mechanism transfers the EPE material through input and output, the cross blade holder module punches cross holes in the EPE material, and the cutting blade holder module cuts the EPE material, thereby achieving rapid movement and automatic punching and cutting functions. It can complete the cutting and processing of EPE materials of different sizes and can also be integrated with PLC electrical control to achieve mechatronics control. In addition, the cross blade holder module, through the design of upper slide rail, lower slide rail, upper slider, lower slider, connecting plate, and fixing bolts, allows for the position adjustment and movement of the cross blade. The cutting blade holder module controls the lateral movement position of the cutting blade through upper and lower linear modules, thereby achieving multi-position punching and multi-position cutting functions, completing efficient and precise operations.

[0026] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the invention. In this specification, illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0027] The above specific embodiments further illustrate the technical problems solved by the present invention, the technical solutions, and the beneficial effects. It should be understood that the above descriptions are merely specific embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. An EPE material cutting machine, characterized in that: It includes a frame (1), a feeding mechanism (2), a conveying mechanism (3), a cross blade holder module (4), and a cutting blade holder module (5). The feeding mechanism (2) is located at one end of the frame (1) and is used to unwind EPE material to the conveying mechanism (3). The conveying mechanism (3) is mounted on the frame (1) and is used to convey and transfer EPE material input and output. The cross-shaped tool holder module (4) is located in the middle of the frame (1) and is used to punch cross holes in EPE material; The cutting blade holder module (5) is located in the middle of the frame (1) and is used to cut EPE material.

2. The EPE material cutting machine according to claim 1, characterized in that: The feeding mechanism (2) includes a material rack (20) and a roll (21) rotatably disposed inside the material rack (20) and adapted to unwind EPE material.

3. The EPE material cutting machine according to claim 1, characterized in that: The conveying mechanism (3) has two parts, which are used for inputting and outputting EPE materials respectively.

4. The EPE material cutting machine according to claim 3, characterized in that: Each of the conveying mechanisms (3) includes a linear motor (30) disposed on both sides of the frame (1), a first cylinder (31) mounted on the linear motor (30) with its output end facing upward, an upper frame (32) mounted on the output end of the first cylinder (31), and a plurality of pressing columns (34) disposed on the upper frame (32). The bottom ends of the upper frame (32) are connected to the output ends of the first cylinder (31). The linear motor (30) can drive the first cylinders (31) on both sides and drive the upper frame (32) to slide laterally. The first cylinders (31) can drive the upper frame (32) to move up and down and press the EPE material through multiple pressing columns (34).

5. The EPE material cutting machine according to claim 4, characterized in that: The linear motors (30) on both sides are also provided with a lower frame (33) located below the frame (1).

6. The EPE material cutting machine according to claim 1, characterized in that: The cross blade holder module (4) includes a support frame (40) mounted on the frame (1), two second cylinders (44) slidably mounted on the support frame (40), and a cross blade (440) mounted at the output end of each second cylinder (44). The second cylinder (44) can drive the cross cutter (440) to move down to punch a cross hole in the EPE material.

7. The EPE material cutting machine according to claim 6, characterized in that: The support frame (40) is provided with an upper slide rail (41) and a lower slide rail (42) at the top and bottom respectively. An upper slider (410) is slidably mounted on the upper slide rail (41), and two lower sliders (420) are slidably mounted on the lower slide rail (42). Two second cylinders (44) are respectively mounted on two lower sliders (420), and the upper slider (410) is connected to the two lower sliders (420) through a connecting plate (43).

8. The EPE material cutting machine according to claim 7, characterized in that: The upper slider (410) is equipped with fixing bolts (45).

9. The EPE material cutting machine according to claim 1, characterized in that: The cutting blade holder module (5) includes a support plate (50) mounted on the frame (1), an upper linear module (51) and a lower linear module (52) mounted on the upper and lower parts of the support plate (50), an upper cylinder (53) mounted on the upper linear module (51), a lower cylinder (54) mounted on the lower linear module (52), and cutting blades mounted on the output ends of the upper cylinder (53) and the lower cylinder (54).

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