Amorphous alloy metal block assembling device

Abstract

The application discloses an amorphous alloy metal block assembling device and particularly relates to the technical field of assembling and welding, which comprises a workbench, the upper end of the workbench is fixedly connected with a mounting frame, the upper end of the mounting frame is fixedly connected with a motor, the lower end of the motor is extendedly provided with a motor shaft, the lower end of the motor shaft is fixedly connected with a driving gear, the front side of the driving gear is engaged with a second gear rack, the second gear rack is slidably connected with the mounting frame, the rear side of the driving gear is engaged with a first gear rack, the first gear rack is slidably connected with the mounting frame, and the right side of the driving gear is engaged with a third gear rack. The motor can drive the driving gear to rotate through the motor shaft, thereby driving the left and right movement of the first gear rack and the second gear rack and the front and back movement of the third gear rack, so as to drive the left and right movement of the horizontal push plate, the first laser welding gun and the second laser welding gun and the front and back movement of the vertical push plate, thereby automatically completing the automatic feeding, assembling and welding of the first workpiece and the second workpiece.

Description

Technical Field

[0001] This invention relates to the field of assembly and welding technology, and more specifically, to an assembly device for amorphous alloy metal blocks. Background Technology

[0002] Amorphous alloys (also known as metallic glasses) have broad application prospects in precision machinery, electronic devices and aerospace due to their excellent mechanical properties (high strength, high hardness, and large elastic limit) and unique soft magnetic properties. Currently, the assembly and welding of amorphous alloy metal blocks are separate processes. Traditional manual welding is prone to uneven welding speed, which leads to a decrease in workpiece performance. In addition, the welding position is at the edge of the workpiece joint, which requires subsequent grinding and is very easy to cause edge deformation. Summary of the Invention

[0003] In order to overcome the above-mentioned defects of the prior art, the embodiments of the present invention provide an amorphous alloy metal block assembly device. The technical problem to be solved by the present invention is that the existing amorphous alloy metal block assembly and welding are separate. Traditional manual welding is prone to uneven welding speed, resulting in a decrease in workpiece performance. Moreover, the welding position is at the edge of the workpiece joint, which requires subsequent grinding and is very easy to cause edge deformation.

[0004] To achieve the above objectives, the present invention provides the following technical solution: an amorphous alloy metal block assembly device, comprising a worktable, a mounting frame fixedly connected to the upper end of the worktable, a motor fixedly connected to the upper end of the mounting frame, a motor shaft extending from the lower end of the motor, a drive gear fixedly connected to the lower end of the motor shaft, a second rack meshing with the front side of the drive gear and being slidably connected to the mounting frame, a first rack meshing with the rear side of the drive gear and being slidably connected to the mounting frame, and a third rack meshing with the right side of the drive gear and being slidably connected to the mounting frame.

[0005] In a preferred embodiment, a first laser welding gun is fixedly connected to the upper left side of the first rack, a second laser welding gun is fixedly connected to the upper left side of the second rack, a horizontal push plate is fixedly connected to the lower right side of the second rack, and a vertical push plate is fixedly connected to the lower front side of the third rack.

[0006] In a preferred embodiment, the upper end of the workbench is provided with a first slide groove, the right side of the first slide groove is provided with a second slide groove, and the second slide groove is deeper than the first slide groove. The lower end of the workbench is fixedly connected with four sets of support legs.

[0007] In a preferred embodiment, a material dropping frame is fixedly connected to the upper end of the workbench. The material dropping frame is provided with a first material dropping hole, which is located directly above the second slide groove. Multiple sets of first workpieces are installed in the first material dropping hole. A second material dropping hole is provided on the material dropping frame, which is located directly above the first slide groove. Multiple sets of second workpieces are installed in the second material dropping hole. A first welding groove is opened on the front side of the upper end of the second workpiece, and a second welding groove is opened on the rear side of the upper end of the second workpiece.

[0008] The technical effects and advantages of this invention are as follows:

[0009] 1. The motor can drive the drive gear to rotate through the motor shaft, thereby driving the first rack and the second rack to move left and right, and the third rack to move back and forth, thereby driving the horizontal push plate, the first laser welding gun and the second laser welding gun to move left and right, and driving the vertical push plate to move back and forth, thus completing the automatic feeding, assembly and welding of the first and second workpieces in a fully automatic manner. Attached Figure Description

[0010] Figure 1 This is a perspective view of the workbench of the present invention.

[0011] Figure 2 This is a partial perspective view of the present invention.

[0012] Figure 3 This is a perspective view of the first and second workpieces of the present invention.

[0013] Figure 4 This is a perspective view of the present invention.

[0014] Figure 5 This is a schematic diagram of the first state of the present invention.

[0015] Figure 6 This is a schematic diagram of the second state of the present invention.

[0016] Figure 7 This is a schematic diagram of the third state of the present invention.

[0017] Figure 8 This is a schematic diagram of the fourth state of the present invention.

[0018] Figure 9 This is a schematic diagram of the fifth state of the present invention.

[0019] The attached figures are labeled as follows: 1. Workbench; 2. Support leg; 3. First slide rail; 4. Second slide rail; 5. Mounting bracket; 6. Motor; 7. Drive gear; 8. First rack; 9. Second rack; 10. First laser welding gun; 11. Second laser welding gun; 12. Third rack; 13. Horizontal push plate; 14. Vertical push plate; 15. First workpiece; 16. Second workpiece; 17. First welding groove; 18. Second welding groove; 19. First drop hole; 20. Second drop hole; 21. Drop frame. Detailed Implementation

[0020] Depend on Figures 1-9 This invention provides an amorphous alloy metal block assembly device, including a worktable 1. A mounting frame 5 is fixedly connected to the upper end of the worktable 1. A motor 6 is fixedly connected to the upper end of the mounting frame 5. A motor shaft extends from the lower end of the motor 6. A drive gear 7 is fixedly connected to the lower end of the motor shaft. A second rack 9 is meshed with the front side of the drive gear 7 and is slidably connected to the mounting frame 5. A first rack 8 is meshed with the rear side of the drive gear 7 and is slidably connected to the mounting frame 5. A third rack 12 is meshed with the right side of the drive gear 7 and is slidably connected to the mounting frame 5. The motor 6 can drive the drive gear 7 to rotate through the motor shaft, thereby driving the first rack 8 and the second rack 9 to move left and right, and causing the third rack 12 to move back and forth.

[0021] The first laser welding gun 10 is fixedly connected to the upper left side of the first rack 8, the second laser welding gun 11 is fixedly connected to the upper left side of the second rack 9, the horizontal push plate 13 is fixedly connected to the lower right side of the second rack 9, and the vertical push plate 14 is fixedly connected to the lower front side of the third rack 12.

[0022] The upper end of the worktable 1 is provided with a first slide groove 3, and the right side of the first slide groove 3 is provided with a second slide groove 4, and the second slide groove 4 is deeper than the first slide groove 3 (the depth is equal to that of the second workpiece 16). The lower end of the worktable 1 is fixedly connected with four sets of support legs 2.

[0023] A material drop frame 21 is fixedly connected to the upper end of the workbench 1. A first material drop hole 19 is provided on the material drop frame 21, and the first material drop hole 19 is located directly above the second slide 4. Multiple sets of first workpieces 15 are installed in the first material drop hole 19. A second material drop hole 20 is provided on the material drop frame 21, and the second material drop hole 20 is located directly above the first slide 3. Multiple sets of second workpieces 16 are installed in the second material drop hole 20. A first welding groove 17 is opened on the front side of the upper end of the second workpiece 16, and a second welding groove 18 is opened on the rear side of the upper end of the second workpiece 16.

[0024] In actual work, the initial state is as follows: Figure 4 and Figure 5As shown, multiple sets of first workpieces 15 are added into the first discharge hole 19, and one set of first workpieces 15 falls onto the second chute 4. Multiple sets of second workpieces 16 are added into the second discharge hole 20, and one set of second workpieces 16 falls onto the first chute 3. Then, a set of assembled first workpieces 15 and second workpieces 16 (closely attached to the previous set of second workpieces 16) is placed onto the first chute 3. The motor 6 can drive the drive gear 7 to rotate through the motor shaft, thereby driving the first rack 8 and the second rack 9 to move left and right, and causing the third rack 12 to move back and forth. The entire device follows the procedure. Figures 5-6 - Figures 7-8 - Figure 9 The state cycle runs in a loop, and the specific process is as follows;

[0025] When the device is Figure 5 State of motion to Figure 6 In the state, the motor 6 drives the drive gear 7 to rotate clockwise through the motor shaft, which drives the second rack 9 to move to the left, drives the first rack 8 to move to the right, drives the third rack 12 to move forward, and the second rack 9 drives the horizontal push plate 13 to move to the left to push the first workpiece 15 into the second workpiece 16, thus completing the assembly of the first workpiece 15 and the second workpiece 16.

[0026] When the device is Figure 6 State of motion to Figure 7 In this state, motor 6 drives drive gear 7 to rotate counterclockwise via motor shaft, causing second rack 9 to move to the right, first rack 8 to move to the left, and third rack 12 to move to the rear. Second rack 9 drives horizontal push plate 13 to move to the left, and horizontal push plate 13 moves away from below first drop hole 19. A new set of second slide groove 4 falls onto second slide groove 4, and third rack 12 drives vertical push plate 14 to move backward and fit tightly against second workpiece 16.

[0027] When the device is Figure 7 State of motion to Figure 8 In the current state, motor 6 drives drive gear 7 to rotate counterclockwise via motor shaft, causing second rack 9 to move to the right, first rack 8 to move to the left, and third rack 12 to move backward. Third rack 12 pushes the assembled first workpiece 15 and second workpiece 16 backward via vertical push plate 14. Simultaneously, first laser welding gun 10 and second laser welding gun 11 are activated. First laser welding gun 10 moves to the left under the drive of first rack 8, and second laser welding gun 11 moves to the right under the drive of second rack 9, cooperating with the backward-moving first workpiece 15 and second workpiece 16. First laser welding gun 10 and second laser welding gun 11 can weld at the second weld groove 18 and first weld groove 17 respectively. After welding is completed, first laser welding gun 10 and second laser welding gun 11 are turned off. Figures 7-8 The second weld groove 18 and the first weld groove 17 are in perfect condition for complete welding.

[0028] When the device is Figure 8State of motion to Figure 9 In this state, motor 6 drives drive gear 7 to rotate counterclockwise through motor shaft, causing second rack 9 to move to the right, first rack 8 to move to the left, and third rack 12 to move to the rear. Third rack 12 pushes the combined first workpiece 15 and second workpiece 16 backward through vertical push plate 14 (replacing the welded first workpiece 15 and second workpiece 16 assembly).

[0029] When the device is Figure 9 State of motion to Figure 5 In the state; the motor 6 drives the drive gear 7 to rotate clockwise through the motor shaft, which drives the second rack 9 to move to the left, drives the first rack 8 to move to the right, and drives the third rack 12 to move forward; the third rack 12 drives the vertical push plate 14 to move forward and move away from below the second drop hole 20, and a new set of second workpieces 16 fall onto the first slide 3;

[0030] The device can automatically complete the feeding, assembly and welding of the first workpiece 15 and the second workpiece 16.

[0031] In conclusion, the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. An amorphous alloy metal block assembly device, comprising a worktable (1), characterized in that: The upper end of the workbench (1) is fixedly connected to a mounting bracket (5), the upper end of the mounting bracket (5) is fixedly connected to a motor (6), the lower end of the motor (6) extends to provide a motor shaft, the lower end of the motor shaft is fixedly connected to a drive gear (7), the front side of the drive gear (7) is meshed with a second rack (9), and the second rack (9) is slidably connected to the mounting bracket (5), the rear side of the drive gear (7) is meshed with a first rack (8), and the first rack (8) is slidably connected to the mounting bracket (5), the right side of the drive gear (7) is meshed with a third rack (12), and the third rack (12) is slidably connected to the mounting bracket (5).

2. The amorphous alloy metal block assembly device according to claim 1, characterized in that: The first laser welding gun (10) is fixedly connected to the upper left side of the first rack (8), the second laser welding gun (11) is fixedly connected to the upper left side of the second rack (9), the horizontal push plate (13) is fixedly connected to the lower right side of the second rack (9), and the vertical push plate (14) is fixedly connected to the lower front side of the third rack (12).

3. The amorphous alloy metal block assembly device according to claim 1, characterized in that: The upper end of the workbench (1) is provided with a first slide groove (3), and a second slide groove (4) is provided on the right side of the first slide groove (3). The second slide groove (4) is deeper than the first slide groove (3). The lower end of the workbench (1) is fixedly connected with four sets of support legs (2).

4. The amorphous alloy metal block assembly device according to claim 3, characterized in that: The upper end of the workbench (1) is fixedly connected to a dropping frame (21). The dropping frame (21) is provided with a first dropping hole (19), and the first dropping hole (19) is located directly above the second slide (4). The first dropping hole (19) contains multiple sets of first workpieces (15). The dropping frame (21) is provided with a second dropping hole (20), and the second dropping hole (20) is located directly above the first slide (3). The second dropping hole (20) contains multiple sets of second workpieces (16). The front side of the upper end of the second workpiece (16) is provided with a first welding groove (17), and the rear side of the upper end of the second workpiece (16) is provided with a second welding groove (18).

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