A photovoltaic glass production process

Abstract

The present application relates to photovoltaic glass testing technical field, disclose a kind of photovoltaic glass production process, comprising the following steps: S1, pressure test;S2, tension test;S3, humidity test;S4, light transmittance test and S5, high temperature test.The present application has the following advantages and effects: by the rest experiment simulation high temperature and high humidity of photovoltaic glass extreme severe environment, accelerate verification coating layer and the stability and durability of glass matrix, while evaluating the long-term reliability of entire composite structure (film layer + photovoltaic glass), to identify potential failure risk in advance, ensure the performance and safety of product in its life cycle, by the rest light transmittance test of photovoltaic glass, whether photovoltaic glass coating can be checked off, discoloration, or photovoltaic glass whether there is crystallization, mildew and other problems, ensure its optical performance (such as light transmittance) is not affected.

Description

Technical Field

[0001] This invention relates to the field of photovoltaic glass testing technology, and in particular to a photovoltaic glass manufacturing process. Background Technology

[0002] In recent years, the market has paid increasing attention to the development of solar energy, the photovoltaic industry has developed rapidly, and the demand for photovoltaic glass has also increased, indicating a great market potential. After the photovoltaic glass is processed, it needs to be tested. The core purpose of this test is to identify potential problems in advance and ensure that it can perform stably in practical applications. Photovoltaic glass goes through transportation and warehousing processes from production to installation; Static testing can simulate the effects of the environment (such as temperature, humidity, compressive strength and internal stress) on the glass during this process, and verify whether it can still meet the processing and use requirements after long-term static storage, so as to avoid problems such as cracking and performance degradation after installation. Therefore, a photovoltaic glass manufacturing process is needed to solve the above problems. Summary of the Invention

[0003] The purpose of this invention is to provide a photovoltaic glass manufacturing process that enables the testing of photovoltaic glass for temperature, humidity, compressive strength, and internal stress.

[0004] The above-mentioned technical objective of the present invention is achieved through the following technical solution: a photovoltaic glass manufacturing process, comprising the following steps: S1. Pressure test: The photovoltaic glass is placed in the base inside the test bench. The pressure plate is extended and retracted by the first cylinder. The pressure plate extends into the base and comes into contact with the photovoltaic glass to achieve the purpose of pressure test on the photovoltaic glass. S2, Tension Test: Take out the photovoltaic glass from step S1 and place it inside the clamping mechanism. The second cylinder drives the clamping mechanism to extend and retract, thereby pulling the photovoltaic glass and achieving the purpose of tension test. S3. Humidity test: The photovoltaic glass is held in the clamping mechanism in step S2. Water is injected into the nozzle through the spray pipe. The water comes into contact with the photovoltaic glass inside the clamping mechanism to achieve the purpose of humidity test of the photovoltaic glass. S4. Light transmittance test: The photovoltaic glass is held in the clamping mechanism in step S2. A flashlight is used to shine a light source on the photovoltaic glass to observe the light transmittance inside the photovoltaic glass, so as to achieve the purpose of testing the light transmittance of the photovoltaic glass. S5. High-temperature test: The photovoltaic glass inside the clamping mechanism in step S4 is disassembled and placed inside the base. The photovoltaic glass inside the base drives the heating plate and heating wire to generate heat, and the heat is transferred to the inside of the photovoltaic glass to achieve the purpose of high-temperature testing of the photovoltaic glass.

[0005] Preferably, a base is fixedly installed at the center of the test bench, and brackets are fixedly connected to both sides of the top of the test bench. A first cylinder is fixedly installed at the center of the top of the brackets, and a pressure plate is fixedly connected to the output end of the first cylinder.

[0006] Preferably, a second cylinder is fixedly installed on both sides inside the test bench, and a clamping mechanism is fixedly connected to the output end of the second cylinder.

[0007] Preferably, the clamping mechanism includes a clamping block, the clamping block is internally threaded with a screw, and the bottom end of the screw is rotatably connected to a clamping plate.

[0008] Preferably, both the clamping plate and the clamping block are fixedly connected to the sides with an anti-slip layer, and anti-slip particles are fixedly connected to the outside of the anti-slip layer.

[0009] Preferably, a handle is fixedly connected to the top end of the screw.

[0010] Preferably, the base has an internal cavity, the cavity is filled with a heating plate, and a heating wire is fixedly installed inside the heating plate.

[0011] Preferably, a spray pipe is fixedly connected inside the bracket, and a spray head is fixedly connected to the bottom end of the spray pipe.

[0012] Preferably, the number of clamping mechanisms is two sets, and the two sets of clamping mechanisms are symmetrically distributed on both sides inside the test platform.

[0013] Preferably, the test bench has a groove inside, and a counterweight is disposed inside the groove.

[0014] The beneficial effects of this invention are: By conducting static pressure and tension tests on photovoltaic glass, it is possible to detect whether the compressive stress on the surface and the tensile stress inside the photovoltaic glass are within a safe range, thereby assessing its risk of spontaneous explosion. By simulating extreme harsh environments of high temperature and high humidity through static experiments on photovoltaic glass, the bonding stability and durability of the coating layer and the glass substrate can be verified more quickly. At the same time, the long-term reliability of the entire composite structure (film layer + photovoltaic glass) can be assessed, thereby identifying potential failure risks in advance and ensuring the performance and safety of the product throughout its life cycle. By conducting static transmittance tests on photoluminescence glass, it is possible to check whether the photovoltaic glass coating has peeled off, discolored, or whether the photovoltaic glass has crystallization, mold growth, or other problems, ensuring that its optical performance (such as transmittance) is not affected. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of the present invention, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a process flow diagram of the present invention; Figure 2 This is a front view of the test platform of the present invention. Figure 3 This is a top view of the base structure of the present invention; Figure 4 This is an exploded structural diagram of the clamping mechanism of the present invention.

[0017] In the diagram, 1. Test bench; 2. Base; 3. First cylinder; 4. Pressure plate; 5. Second cylinder; 6. Clamping mechanism; 7. Heating plate; 8. Heating wire; 9. Spray pipe; 10. Spray head; 11. Support. 61. Clamping block; 62. Screw; 63. Clamping plate; 64. Anti-slip layer; 65. Handle. Detailed Implementation

[0018] The technical solution of the present invention will now be clearly and completely described with reference to specific embodiments. Obviously, the described embodiments are merely some, not all, of the embodiments of the present invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.

[0019] A photovoltaic glass manufacturing process includes the following steps: S1. Pressure test: The photovoltaic glass is placed in the base 2 inside the test bench 1. The pressure plate 4 is extended and retracted by the first cylinder 3. The pressure plate 4 extends into the base 2 and comes into contact with the photovoltaic glass to achieve the purpose of pressure test on the photovoltaic glass. S2, Tension Test: Take out the photovoltaic glass from step S1 and place it inside the clamping mechanism 6. Drive the clamping mechanism 6 to extend and retract through the second cylinder 5 to pull the photovoltaic glass and achieve the purpose of tension test of the photovoltaic glass. S3. Humidity test: The photovoltaic glass is held in the clamping mechanism 6 in step S2. Water is injected into the nozzle 10 through the spray pipe 9. The water comes into contact with the photovoltaic glass inside the clamping mechanism 6 to achieve the purpose of humidity test of the photovoltaic glass. S4. Light transmittance test: The photovoltaic glass is held in the clamping mechanism 6 in step S2. A flashlight is used to shine a light source on the photovoltaic glass to observe the light transmittance inside the photovoltaic glass, so as to achieve the purpose of testing the light transmittance of the photovoltaic glass. S5. High temperature test: The photovoltaic glass inside the clamping mechanism 6 in step S4 is disassembled and placed into the base 2. The photovoltaic glass inside the base 2 drives the heating plate 7 and heating wire 8 to generate heat. The heat is transferred to the inside of the photovoltaic glass to achieve the purpose of high temperature test of the photovoltaic glass. A base 2 is fixedly installed at the center of the test bench 1. The base 2 has a cavity inside, which is filled with a heating plate 7. A heating wire 8 is fixedly installed inside the heating plate 7. A bracket 11 is fixedly connected to both sides of the top of the test bench 1. A spray pipe 9 is fixedly connected inside the bracket 11. A nozzle 10 is fixedly connected to the bottom end of the spray pipe 9. A first cylinder 3 is fixedly installed at the center of the top of the bracket 11. A pressure plate 4 is fixedly connected to the output end of the first cylinder 3. A second cylinder 5 is fixedly installed on both sides of the inside of the test bench 1. A clamping mechanism 6 is fixedly connected to the output end of the second cylinder 5. There are two sets of clamping mechanisms 6, which are symmetrically distributed on both sides of the inside of the test bench 1. A groove is opened inside the test bench 1, and a counterweight is set inside the groove. The clamping mechanism 6 includes a clamping block 61, with a screw 62 threadedly connected to the inside of the clamping block 61. A clamping plate 63 is rotatably connected to the bottom end of the screw 62. Anti-slip layers 64 are fixedly connected to the sides of both the clamping plate 63 and the clamping block 61. Anti-slip particles are fixedly connected to the outside of the anti-slip layer 64. A handle 65 is fixedly connected to the top end of the screw 62. When photovoltaic glass is placed inside the clamping block 61, the screw 62 drives the clamping plate 63 to move. The clamping plate 63 compresses the space inside the clamping block 61 by moving, thereby clamping the photovoltaic glass. The anti-slip layer 64 is made of rubber, which not only achieves the purpose of firmly clamping the photovoltaic glass, but also protects the photovoltaic glass through the soft material of rubber. In this invention, by conducting static pressure and tension tests on photovoltaic glass, it is possible to detect whether the compressive stress on the surface of the photovoltaic glass and the tensile stress inside are within a safe range, thereby assessing its risk of spontaneous explosion. By simulating the extreme harsh environment of high temperature and high humidity through static experiments on photovoltaic glass, the bonding stability and durability of the coating layer and the glass substrate are verified more quickly. At the same time, the long-term reliability of the entire composite structure (film layer + photovoltaic glass) is evaluated, thereby identifying potential failure risks in advance and ensuring the performance and safety of the product throughout its life cycle. By conducting static transmittance tests on photoluminescence glass, it is possible to check whether the photovoltaic glass coating has peeled off, discolored, or whether the photovoltaic glass has crystallization, mold growth, or other problems, ensuring that its optical performance (such as transmittance) is not affected.

[0020] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A photovoltaic glass manufacturing process, characterized in that, Includes the following steps: S1, Pressure test: The photovoltaic glass is placed in the base (2) inside the test bench (1). The pressure plate (4) is extended and retracted by the first cylinder (3). The pressure plate (4) extends into the interior of the base (2) and contacts the photovoltaic glass to achieve the purpose of pressure test on the photovoltaic glass. S2, Tension test: Take out the photovoltaic glass from step S1 and place it inside the clamping mechanism (6). Drive the clamping mechanism (6) to extend and retract through the second cylinder (5) to pull the photovoltaic glass and achieve the purpose of tension test of the photovoltaic glass. S3, Humidity test: The photovoltaic glass is held in the clamping mechanism (6) in step S2. Water is injected into the nozzle (10) through the spray pipe (9). The water comes into contact with the photovoltaic glass inside the clamping mechanism (6) to achieve the purpose of testing the humidity of the photovoltaic glass. S4, Light transmittance test: The photovoltaic glass is held in the clamping mechanism (6) in step S2. A flashlight is used to radiate a light source onto the photovoltaic glass to observe the light transmittance of the light source inside the photovoltaic glass, so as to achieve the purpose of testing the light transmittance of the photovoltaic glass. S5. High temperature test: The photovoltaic glass inside the clamping mechanism (6) in step S4 is disassembled and placed inside the base (2). The photovoltaic glass inside the base (2) drives the heating plate (7) and heating wire (8) to generate heat. The heat is transferred to the inside of the photovoltaic glass to achieve the purpose of high temperature test of the photovoltaic glass.

2. The photovoltaic glass manufacturing process according to claim 1, characterized in that: A base (2) is fixedly installed at the center of the test bench (1). A bracket (11) is fixedly connected to both sides of the top of the test bench (1). A first cylinder (3) is fixedly installed at the center of the top of the bracket (11). A pressure plate (4) is fixedly connected to the output end of the first cylinder (3).

3. The photovoltaic glass manufacturing process according to claim 1, characterized in that: The test bench (1) has a second cylinder (5) fixedly installed on both sides inside, and the output end of the second cylinder (5) is fixedly connected to a clamping mechanism (6).

4. The photovoltaic glass manufacturing process according to claim 3, characterized in that: The clamping mechanism (6) includes a clamping block (61), and a screw (62) is threadedly connected to the inside of the clamping block (61). A clamping plate (63) is rotatably connected to the bottom end of the screw (62).

5. The photovoltaic glass manufacturing process according to claim 4, characterized in that: The sides of the clamping plate (63) and the clamping block (61) are fixedly connected with anti-slip layers (64), and anti-slip particles are fixedly connected to the outside of the anti-slip layers (64).

6. The photovoltaic glass manufacturing process according to claim 4, characterized in that: A handle (65) is fixedly connected to the top end of the screw (62).

7. The photovoltaic glass manufacturing process according to claim 1, characterized in that: The base (2) has a cavity inside, and the cavity is filled with a heating plate (7). A heating wire (8) is fixedly installed inside the heating plate (7).

8. The photovoltaic glass manufacturing process according to claim 2, characterized in that: The bracket (11) is fixedly connected to a spray pipe (9), and the bottom end of the spray pipe (9) is fixedly connected to a nozzle (10).

9. A photovoltaic glass manufacturing process according to claim 3, characterized in that: The number of clamping mechanisms (6) is two sets, and the two sets of clamping mechanisms (6) are symmetrically distributed on both sides inside the test bench (1).

10. A photovoltaic glass manufacturing process according to claim 1, characterized in that: The test bench (1) has a groove inside, and a counterweight is installed inside the groove.

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