A Method for Surface Defect Identification of Compressor Cast Iron Parts Based on Multi-Scale Texture Analysis

CN122115440BActive Publication Date: 2026-06-30XIAN ISE MACHINERY CO LTD
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Patent Information

Application Number
CN202610569473.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2026-04-28
Publication Date
2026-06-30
Estimated Expiration
2046-04-28

AI Technical Summary

Technical Problem

Existing technologies have low sensitivity in detecting minute defects on the surface of compressor cast iron parts under complex backgrounds, are easily affected by interference leading to high rates of missed detections and false alarms, and cannot adapt to the influence of grayscale and texture baseline drift and illumination fluctuations on the surface of cast iron parts.

Method used

A method based on multi-scale texture analysis is adopted. By statistically analyzing the gradient histogram through a sliding detection window, the concentration of tool marks and texture entropy are calculated. Combined with adaptive dynamic threshold judgment, normal processing background and defect areas are distinguished, thereby improving detection accuracy.

Benefits of technology

It significantly improves the sensitivity and noise resistance of detecting minute defects in complex backgrounds, reduces the false alarm and missed detection rates, adapts to changes in the surface processing characteristics of different batches of parts, and stably outputs reliable defect identification results.

✦ Generated by Eureka AI based on patent content.

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Abstract

This invention belongs to the field of image processing technology and relates to a method for identifying surface defects in compressor cast iron parts based on multi-scale texture analysis. The method involves sliding a detection window on a grayscale image of the cast iron part surface to be inspected, constructing a gradient histogram, and calculating the concentration of tool marks to determine the window category. Multi-scale binary texture encoding is performed using the principal gradient direction as the starting angle. The normalized texture entropy value at each scale is calculated as the entropy anomaly, and the principal inspection scale and principal entropy anomaly are selected based on the window category. The proportion of uniform patterns after encoding normalization at each scale is calculated to obtain the uniform anomaly and the principal uniform anomaly. Finally, in response to the principal entropy anomaly and the principal uniform anomaly satisfying a dynamic first preset threshold and a second preset threshold, respectively, the defect identification result is output. This invention effectively avoids the dilution of defect signals by background features and improves the sensitivity and noise resistance of detecting small defects in complex, multi-modal backgrounds.
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Citation Information

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