A jumper assembly for wire

Abstract

The present application relates to the technical field of wire processing, and particularly relates to a jumper assembly for wire, which comprises an incoming wire module, a first-end adhesive application module, a lengthening and cutting module, a carrying module, a jumper module, a terminal-end adhesive application module and a discharging module, the carrying module comprises a carrying support frame and a carrying arm, the carrying arm comprises a first clamping mechanism and a second clamping mechanism, the bottom of the first clamping mechanism is provided with a wire arranging block, the bottom of the wire arranging block is formed with a plurality of first wire grooves with downward openings, each first wire groove can clamp the terminal end of one wire, the bottom of the first clamping mechanism is provided with a wire supporting assembly, the wire supporting assembly is used for supporting the terminal end of the wire when the terminal end of the wire enters the first wire groove; the jumper module comprises a driving mechanism and a supporting mechanism, the top of the supporting mechanism is provided with a jumper block, the top of the jumper block is formed with a plurality of second wire grooves with upward openings, the two ends of each second wire groove are provided with opposite wire blocking assemblies, and the two wire blocking assemblies can close or open the groove opening of the second wire groove.

Description

Technical Field

[0001] This invention relates to the field of wire processing technology, and more specifically to a jumper assembly for wires. Background Technology

[0002] In fields such as electronics processing and cable manufacturing, wire patching is a crucial process for achieving proper circuit routing and ensuring stable signal transmission. This process involves a series of operations, including wire guidance, adhesive application, lengthening, cutting, handling, and end-to-end crossover. The precision of the connections between these processes and the stability of the operations directly affect the overall processing quality and efficiency. As the industry's requirements for automation and precision in wire processing continue to increase, scenarios involving the simultaneous processing of multiple wires are becoming increasingly common, placing higher demands on the neatness of the wires after cutting and the structural stability during the patching process.

[0003] In existing technology, after the wire is guided by the inlet and adhesive is applied to the first end, it is stretched to a fixed length and then cut. One end after adhesive application is the fixed end, and the other end is the free end. When multiple cut wires are transported to the jumper station simultaneously, if only the fixed ends of the wires are clamped and gripped uniformly, the unrestrained free ends are prone to tangling and misalignment during transport. This not only hinders the smooth progress of subsequent jumper processes but may also cause surface wear and structural deformation of the wires, affecting the overall processing quality. At the same time, in the jumper operation, the slots used to place the free ends of the wires in existing jumper structures are mostly open designs, lacking a matching limiting structure. During the operation of placing multiple wires crosswise, the placed free ends of the wires are easily disturbed by external forces and fall out of the slots, requiring repeated adjustments to the wire placement position, thus affecting the efficiency of jumper processing. Summary of the Invention

[0004] To address the aforementioned technical problems in the existing technology, the present invention provides a jumper assembly for wires.

[0005] To achieve the above objectives, the present invention provides the following technical solution: A jumper assembly for wires is provided, comprising an infeed module, a head-end adhesive application module, an elongation and cutting module, a conveying module, a jumper module, an end adhesive application module, and a cutting module. The infeed module guides the wire input; the head-end adhesive application module applies adhesive to the head end of the wire; the elongation and cutting module elongates the wire to a specified length and cuts it; the conveying module conveys the cut wire to the jumper module; the jumper module cross-connects the ends of the wires; the end adhesive application module applies adhesive to the ends of the cross-connected wires; and the cutting module cuts the wires. The conveying module includes a conveying support frame and a conveying arm. The conveying arm is slidably connected to the top of the conveying support frame and includes a first clamping mechanism for gripping the end of the wire and a second clamping mechanism for gripping the head end of the wire. The second clamping mechanism is connected in the middle by a connecting plate. The bottom of the first clamping mechanism is provided with a wire guiding block. The bottom of the wire guiding block is formed with multiple first wire grooves with downward openings. Each first wire groove can clamp the end of a wire. The bottom of the first clamping mechanism is provided with a wire support assembly. The wire support assembly is used to support the end of the wire when it enters the first wire groove. The jumper module includes a driving mechanism and a supporting mechanism. The driving mechanism is used to place the end of the wire in the supporting mechanism when the wire support assembly opens the slots of the first wire grooves in sequence. The supporting mechanism is used to support the end of the wire. The top of the supporting mechanism is provided with a jumper block. The top of the jumper block is formed with multiple second wire grooves with upward openings. The two ends of the second wire grooves are provided with opposing wire blocking assemblies. The two wire blocking assemblies can contact each other to close the slots of the second wire grooves or move away from each other to open the slots of one of the second wire grooves.

[0006] Preferably, the first clamping mechanism includes a first lifting assembly and a cable management assembly. The first lifting assembly is drivenly connected to the cable management assembly. The cable management assembly includes a second connecting frame and a base plate. The cable management block is fixedly disposed at the bottom of the base plate. One end of the connecting plate is fixedly connected to the second connecting frame, and the other end of the connecting plate is fixedly connected to the second clamping mechanism. The cable support assembly includes a first driving assembly and a cable support plate. The first driving assembly is located at the top of the base plate, and the cable support plate is located at the bottom of the base plate. The first driving assembly is drivenly connected to the cable support plate. The cable management block has a first through groove. The first through groove is arranged along the length direction of the cable management block and multiple first line grooves are sequentially passed through it. The cable support plate can be inserted into the cable management block along the extension direction of the first through groove, thereby blocking the opening of the first line groove.

[0007] Preferably, the second clamping mechanism includes a mounting frame, with clamping components and a second support component on both sides of the mounting frame. Each clamping component includes a first mounting block, a first drive cylinder, and a clamping rod. The first mounting block is fixed to one side of the mounting frame, and the first drive cylinder is hinged to the first mounting block. The clamping rod includes a first connecting portion, a first bending portion, and a clamping portion. The first connecting portion has a first hinge member, and the output end of the first drive cylinder is fixedly connected to a second hinge member. The first bending portion is hinged to one end of the bottom of the mounting frame, and the clamping portion is located at the bottom of the mounting frame. Above the clamping portion... A limiting rod is provided, with both ends of the limiting rod fixedly connected to the mounting frame; the second support assembly includes a second mounting block, a second driving cylinder, and a support rod. The second mounting block is fixed to the other side of the mounting frame, and the second driving cylinder is hinged to the second mounting block. The support rod includes a second connecting part, a second bending part, and a support part. The second connecting part is provided with a second hinge member. The output end of the second driving cylinder is fixedly connected to the second hinge member. The second bending part is hinged to the other end of the bottom of the mounting frame. When the clamping assembly and the second support assembly are in the closed state, the support part is located below the clamping part.

[0008] Preferably, the drive mechanism includes a drive support frame, with a second lifting assembly at the top of the drive support frame. The second lifting assembly is driven by a drive component, which includes a second slider, a second gripper cylinder, and a rotary motor. One side of the second slider is slidably connected to the drive support frame, and the output end of the second lifting assembly is fixedly connected to the top of the second slider. The second gripper cylinder and the rotary motor are fixedly located on the other side of the second slider. The output end of the second gripper cylinder faces the support mechanism, and the output end of the rotary motor is fixedly connected to the end of the second gripper cylinder away from the support mechanism. Above the drive component, a second pressing assembly is also provided. The second pressing assembly includes a Y-axis drive module, a second connecting block, a third lifting assembly, and a roller assembly. The Y-axis drive module is fixedly located on the side of the second slider away from the drive support frame and is driven by the second connecting block. The third lifting assembly is fixedly located on the end of the second connecting block near the support mechanism, and the roller assembly is fixedly connected to the output end of the third lifting assembly.

[0009] Preferably, the supporting mechanism includes a second linear travel module and a supporting frame. The second linear travel module is arranged along the X-axis direction, and the supporting frame is located above the second linear travel module. The jumper block and two line-blocking assemblies are fixed on the top of the supporting frame. The two line-blocking assemblies include a second drive assembly and a line-blocking plate. The second drive assembly is connected to the line-blocking plate. The jumper block has a second through slot, which is arranged along the length of the jumper block and has multiple second line slots inserted sequentially. The two line-blocking plates can be inserted into the jumper block along the extension direction of the second through slot, thereby blocking the opening of the second line slot. A line-lifting device is provided on the side of the supporting mechanism. The line-lifting device includes a line-lifting support frame, a seventh lifting cylinder, and a line-lifting plate. The line-lifting support frame is vertically arranged, and the seventh lifting cylinder is fixed on the side of the line-lifting support frame near the supporting frame. One end of the line-lifting plate is fixedly connected to the output end of the seventh lifting cylinder.

[0010] Preferably, the feed module includes a feeding assembly and a guiding assembly. The feeding assembly includes a feeding support frame, and a feeding guide component is provided on the top of the feeding support frame. The feeding guide component includes a frame, a support block, and a first guide roller. The support block is fixed in the frame, and the first guide roller is rotatably disposed in the frame and located above the support block. The first guide roller has a guide groove formed in its circumference. The guiding assembly includes a guiding support plate, a second guide roller, and a guiding clamping assembly. The second guide roller is rotatably disposed on the guiding support plate and has a guide groove formed in its circumference. The guiding clamping assembly includes a first lifting cylinder, a first connecting frame, a first guide roller, and a second guide roller. The first lifting cylinder is fixed in the guiding support plate, and the output end of the first lifting cylinder is fixedly connected to the top of the first connecting frame. The first guide roller is rotatably disposed at the bottom of the first connecting frame, and the second guide roller is rotatably disposed on the guiding support plate and located below the first guide roller.

[0011] Preferably, the elongation and cutting module includes an elongation mechanism and a cutting mechanism. The elongation mechanism includes a first linear travel module, an elongation support frame, and a clamping cylinder. The first linear travel module is arranged along the Y-axis direction, the elongation support frame is drivenly connected to the first linear travel module, and the clamping cylinder is fixed to the top of the elongation support frame. The cutting mechanism includes a cutting support frame, a cutting assembly, and a first support assembly. The cutting assembly and the first support assembly are arranged at intervals along the height direction of the cutting support frame. The cutting assembly includes an upper slide plate, and the bottom of the upper slide plate is provided with two wire cutters of different lengths. The two wire cutters of different lengths are arranged at intervals along the wire movement direction, and the extended length of the longer wire cutter is slightly greater than that of the shorter wire cutter. The length; the first support assembly includes a lower slide plate, the top of which is provided with two cutting support plates spaced apart along the wire movement direction, the long wire cutter can cut the wire alone or together with the short wire cutter; the distance between the two cutting support plates is greater than the distance between the long wire cutter and the short wire cutter, the long wire cutter and the short wire cutter are located directly above the area between the two cutting support plates; a first pressing assembly is provided on the side of the cutting support frame away from the cutting assembly, the first pressing assembly includes a sixth lifting cylinder and a pressure plate arranged vertically; a suction pipe is connected to the bottom between the two cutting support plates, the suction pipe is used to suck up the wire waste generated when the long wire cutter and the short wire cutter cut simultaneously.

[0012] Preferably, the first-end adhesive application module and the last-end adhesive application module include an adhesive application support plate. One side of the adhesive application support plate is provided with an adhesive application assembly, an adhesive paper cutting assembly, and an adhesive pressing assembly. The adhesive application assembly includes an upper adhesive application component and a lower adhesive application component located on the upper and lower sides of the wire. The upper and lower adhesive application components each include a feeding assembly and a pulling assembly arranged at intervals along the width direction of the adhesive application support plate. The feeding assembly includes a feeding wheel and multiple guide wheels. The pulling assembly includes a mounting plate, a belt drive, a first slider, and a first gripper cylinder. The belt drive is fixed to the mounting plate and is connected to the first slider. The first gripper cylinder is fixed to the end of the first slider near the feeding assembly. The upper adhesive application assembly has a suction assembly on the side of the feeding assembly near the pulling assembly. The suction assembly includes a second lifting cylinder and a suction plate. The output end of the second lifting cylinder faces the lower adhesive application assembly. The suction plate and the second lifting cylinder... The output end of the lowering cylinder is fixedly connected; a material support assembly is provided on the side of the material feeding assembly near the material pulling assembly in the lower adhesive application assembly. The material support assembly includes a third lifting cylinder and a material support plate. The output end of the third lifting cylinder faces the upper adhesive application assembly, and the material support plate is fixedly connected to the output end of the third lifting cylinder; the adhesive paper cutting assembly includes a first connecting block, a fourth lifting cylinder, an adhesive paper cutting plate, and adhesive paper cutting blades. The first connecting block is fixed to the adhesive application support plate, the fourth lifting cylinder is fixed to the first connecting block, the adhesive paper cutting plate is fixedly connected to the output end of the fourth lifting cylinder, and multiple adhesive paper cutting blades are arranged at intervals along the length direction of the adhesive paper cutting plate; the pressing assembly includes an upper pressing assembly located above the upper adhesive application assembly and a lower pressing assembly located below the lower adhesive application assembly; the upper pressing assembly and the lower pressing assembly include a fifth lifting cylinder and a pressing block. The fifth lifting cylinder is fixed to the adhesive application support plate, and the pressing block is fixedly connected to the fifth lifting cylinder.

[0013] Preferably, the end-applying module is provided with a clamping device and a wire-pulling device on both sides. The clamping device is located on the side of the end-applying module closer to the supporting mechanism, and the wire-pulling device is located on the side of the end-applying module away from the supporting mechanism. The wire-pulling device includes a wire-pulling assembly and a flattening assembly. The wire-pulling assembly includes a third linear travel module, a wire-pulling support frame, and a wire-clamping assembly. The third linear travel module is arranged along the Y-axis direction. The wire-pulling support frame is drivenly connected to the third linear travel module. A wire-pulling plate is fixedly provided at the end of the wire-pulling support frame away from the third linear travel module. The wire-clamping assembly is fixedly provided on the side of the wire-pulling plate away from the wire-pulling support frame. The wire-clamping assembly includes a third drive cylinder, a first slide plate, an upper clamping plate, and a lower clamping plate. The third drive cylinder is fixedly provided on the wire-pulling plate. A sliding plate is slidably connected to a pull-wire plate. The output end of a third drive cylinder is fixedly connected to one end of the sliding plate. An upper clamping plate and a lower clamping plate are located at the end of the first sliding plate facing the support module. The upper and lower clamping plates are arranged at intervals and are slidably connected to the pull-wire plate. A roller is provided at the end of the upper and lower clamping plates away from the support module. The first sliding plate has a second sliding groove that rolls with the roller. The two second sliding grooves are arranged in a figure-eight shape. The flattening assembly includes a fourth drive cylinder and a push-wire plate. The fourth drive cylinder is fixedly located on the side of the pull-wire plate away from the pull-wire support frame. The push-wire plate is slidably located on the sliding plate. The end of the push-wire plate away from the support module is fixedly connected to the output end of the fourth drive cylinder. The pull-wire plate has a first sliding groove that slides with the push-wire plate.

[0014] Preferably, the unloading module includes an unloading support frame, a fourth linear travel module, and an unloading arm. The fourth linear travel module is fixed to one side of the top of the unloading support frame and arranged along the Y-axis direction. The unloading arm is driven by the fourth linear travel module. The unloading arm includes an X-axis drive module, a Z-axis drive module, and a third gripper cylinder. The X-axis drive module is driven by the fourth linear travel module, the Z-axis drive module is driven by the X-axis drive module, and the third gripper cylinder is driven by the Z-axis drive module.

[0015] The beneficial effects of this invention are: This invention discloses a jumper assembly for wires. A wire organizing block and a wire supporting component are incorporated into the first clamping mechanism of the handling module. The wire organizing block has multiple first wire grooves, which can individually engage and position the free ends of multiple wires. The wire supporting component lifts and seals the wires after they enter the first wire grooves, thus fixing and limiting the free ends of the wires and preventing them from tangling or becoming misaligned during handling. Wire blocking components are arranged at both ends of the jumper block in the supporting mechanism. These components can move closer or further apart according to the jumper operation requirements, closing the opening of a second wire groove and opening a single groove. After the free end of a wire is placed into the designated second wire groove, the wire blocking component promptly closes the groove, limiting the wire's position. Attached Figure Description

[0016] Figure 1 This is a perspective view of a jumper assembly for a type of cable in an embodiment.

[0017] Figure 2 This is a perspective view of another type of jumper assembly for a type of cable in the embodiment.

[0018] Figure 3 This is a perspective view of the incoming line module in the embodiment.

[0019] Figure 4 This is a perspective view of the feeding assembly in the embodiment.

[0020] Figure 5 for Figure 4 Enlarged view of point A in the middle.

[0021] Figure 6 This is a perspective view of the guide assembly in the embodiment.

[0022] Figure 7 This is a perspective view of the adhesive-coated module at the front end in the embodiment.

[0023] Figure 8 for Figure 7 Enlarged view of section B in the middle. Figure 9 This is a perspective view of one of the material pulling components in the first-end adhesive module of the embodiment.

[0024] Figure 10 This is a perspective view of the adhesive tape cutting mechanism and the adhesive pressing mechanism in the first-end adhesive module of the embodiment, which is shown in an enlarged view.

[0025] Figure 11 This is a perspective view of the elongation and cutting module in the embodiment.

[0026] Figure 12 This is a perspective view of the cutting mechanism in the embodiment, which is shown as an enlarged illustration.

[0027] Figure 13 This is a perspective view of the cutting mechanism in the embodiment.

[0028] Figure 14 This is a perspective view of the transport module in the embodiment.

[0029] Figure 15 This is a perspective view of the first gripping mechanism in the embodiment.

[0030] Figure 16 This is a perspective view of the cable management component in the embodiment.

[0031] Figure 17 This is a perspective view of the second gripping mechanism in the embodiment.

[0032] Figure 18 This is a three-dimensional view of the jumper module in the embodiment.

[0033] Figure 19 This is a perspective view of the drive mechanism in the embodiment.

[0034] Figure 20 This is a perspective view of the drive mechanism in the embodiment.

[0035] Figure 21 This is a perspective view of the support mechanism in the embodiment.

[0036] Figure 22 for Figure 21 Enlarged view of point C in the middle.

[0037] Figure 23 This is a perspective view of the wire lifting device in the embodiment.

[0038] Figure 24 This is a perspective view of the jumper module, clamping device, and puller device in the embodiment.

[0039] Figure 25 This is a perspective view of the clamping device in the embodiment.

[0040] Figure 26 This is a perspective view of the pull wire device in the embodiment.

[0041] Figure 27 This is an exploded view of the pull wire assembly and the push flat assembly in the embodiment.

[0042] Figure 28 This is a perspective view of the material feeding module in the embodiment.

[0043] Attached label: 1. Incoming line module; 10. Feeding assembly; 100. Feeding support frame; 101. Feeding guide assembly; 1010. Frame; 1011. Support block; 1012. First guide roller; 1013. Guide groove; 11. Guide assembly; 110. Guide support plate; 111. Second guide roller; 112. Guide pressing assembly; 1120. First lifting cylinder; 1121. First connecting frame; 1122. First guide roller; 1123. Second guide roller; 2. First end adhesive application module; 20. Adhesive application support plate; 21. Adhesive application assembly; 210. Upper adhesive application component; 211. Lower adhesive application component; 2110. Feeding assembly; 2111. Feeding wheel; 2112. Guide wheel; 2113. Pulling assembly; 2114. Mounting plate; 2115. Belt drive component; 2116. First slider; 2117. First gripper cylinder; 212. Suction assembly; 2120. Second… Lifting cylinder; 2121, suction plate; 213, material support assembly; 2130, third lifting cylinder; 2131, material support plate; 22, adhesive tape cutting assembly; 220, first connecting block; 221, fourth lifting cylinder; 222, adhesive tape cutting plate; 223, adhesive tape cutting blade; 23, adhesive pressing assembly; 230, upper adhesive pressing assembly; 231, lower adhesive pressing assembly; 2300, fifth lifting cylinder; 2301, pressure block; 3. Lengthening and cutting module; 30. Lengthening mechanism; 300. First linear travel module; 301. Lengthening support frame; 302. Clamping cylinder; 31. Cutting mechanism; 310. Cutting support frame; 311. Cutting assembly; 3110. Upper slide plate; 3111. Wire cutter; 32. First support assembly; 320. Lower slide plate; 321. Cutting support plate; 33. First clamping assembly; 330. Sixth lifting cylinder; 331. Pressure plate; 34. Suction pipe ; 4. Handling module; 40. Handling support frame; 41. First clamping mechanism; 410. First lifting assembly; 411. Cable management assembly; 4110. Second connecting frame; 4111. Base plate; 4112. Cable management block; 4113. First cable tray; 4114. First through slot; 4115. Cable support assembly; 4116. First drive assembly; 4117. Cable support plate; 42. Second clamping mechanism; 420. Mounting frame; 4200. Limiting rod; 421. Clamping assembly; 4210. First mounting block; 4211. First drive cylinder; 4212. Clamping rod; 422. Second support assembly; 4220. Second mounting block; 4221. Second drive cylinder; 4222. Support rod; 43. Connecting plate; 5. Jumper module; 50. Drive mechanism; 500. Drive support frame; 501. Second lifting assembly; 502. Drive component; 5020. Second slider; 5021. Second gripper cylinder; 5022. Rotary motor; 503. Second clamping assembly; 5030. Y-axis drive module; 5031. Second connecting block; 5032. Third lifting assembly; 5033. Roller assembly; 51. Support mechanism; 510. Second linear travel module; 511. Support frame; 512. Jumper block; 5120. Second line groove; 5121. Second through groove; 513. Wire blocking assembly; 5130. Second drive assembly; 5131. Wire blocking plate; 52. Wire lifting device; 520. Wire lifting support frame; 521. Seventh lifting cylinder; 522. Wire lifting plate; 6. End-mount adhesive application module; 7. Unloading module; 70. Unloading support frame; 71. Fourth linear travel module; 72. X-axis drive module; 73. Z-axis drive module; 74. Third gripper cylinder; 8. Pressing device; 80. Pressing support frame; 81. Upper pressing assembly; 82. Lower pressing assembly; 820. Eighth lifting cylinder; 821. Press roller assembly; 9. Wire pulling device; 90. Wire pulling assembly; 900. Third linear travel module; 901. Wire pulling support frame; 902. Wire pulling plate; 9020. First slide groove; 903. Wire clamping assembly; 9030. Third drive cylinder; 9031. First slide plate; 9032. Second slide groove; 9033. Upper clamping plate; 9034. Lower clamping plate; 9035. Roller; 91. Flattening assembly; 910. Fourth drive cylinder; 911. Wire pushing plate. Detailed Implementation

[0044] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Unless otherwise specified, the following embodiments and features can be combined with each other.

[0045] This embodiment provides a patch cord assembly for cables, such as... Figures 1 to 2 As shown, the system includes an infeed module 1, a first-end adhesive application module 2, an elongation and cutting module 3, a transport module 4, a jumper module 5, an end adhesive application module 6, and a discharge module 7. The infeed module 1 is used to guide the wire input. The first-end adhesive application module 2 is used to apply adhesive to the first end of the wire. The elongation and cutting module 3 is used to elongate the wire to a specified length and then cut the wire after it has been elongated to the specified length. The transport module 4 is used to transport the cut wire to the jumper module 5. The jumper module 5 is used to cross-jump the wire ends. The end adhesive application module 6 applies adhesive to the ends of the cross-jumped wires. The discharge module 7 is used to discharge the wire.

[0046] Combination Figures 3 to 6 As shown, the feed module 1 includes a feed assembly 10 and a guide assembly 11. The feed assembly 10 includes a feed support frame 100 and a feed guide component 101. The feed guide component 101 is fixedly mounted on the top of the feed support frame 100. The feed guide component 101 includes a frame 1010, a support block 1011, and a first guide roller 1012. The support block 1011 is fixedly mounted inside the frame 1010. The support block 1011 has multiple slots formed along its own length direction. Each slot can support a group of wires. Each group of wires contains at least two wires. The first guide roller 1012 is rotatably mounted inside the frame 1010. The first guide roller 1012 is located above the support block 1011. The first guide roller 1012 has a group of guide grooves circumferentially formed, which correspond one-to-one with the number and position of the slots. The guide groove group is adapted to the multiple wires in the corresponding slot. Each group of guide grooves includes multiple guide grooves 1013.

[0047] The guide assembly 11 includes a guide support plate 110, a second guide roller 111, and a guide pressing assembly 112. The second guide roller 111 is rotatably mounted on the guide support plate 110. The second guide roller 111 has a set of guide grooves formed in its circumference. The number and position of the guide grooves on the second guide roller 111 correspond one-to-one with the number of guide grooves on the first guide roller 1012.

[0048] The guiding and pressing assembly 112 includes a first lifting cylinder 1120, a first connecting frame 1121, a first guide roller 1122, and a second guide roller 1123. The first lifting cylinder 1120 is fixedly mounted on the guiding support plate 110 and is vertically arranged. The output end of the first lifting cylinder 1120 is fixedly connected to the top of the first connecting frame 1121 so that the first lifting cylinder 1120 can drive the first connecting frame 1121 to move up and down along the guiding support plate 110. The first guide roller 1122 is rotatably mounted at the bottom of the first connecting frame 1121, and the second guide roller 1123 is rotatably mounted on the guiding support plate 110 and located below the first guide roller 1122. The horizontal height of the second guide roller 1123 is constant. In use, when the wire passes by, the second guide roller 1123 can support the wire, and the first guide roller 1122 can move downward under the drive of the first lifting cylinder 1120 so that the first guide roller 1122 presses the top of the wire.

[0049] Combination Figures 7 to 10 As shown, the adhesive application mechanism includes an adhesive application support plate 20. One side of the adhesive application support plate 20 is provided with an adhesive application assembly 21, an adhesive paper cutting assembly 22, and an adhesive pressing assembly 23. The adhesive application assembly 21 is used to apply adhesive to the upper and lower sides of the wire. The adhesive paper cutting assembly 22 is used to cut the adhesive paper into segments. The adhesive pressing assembly 23 is used to press the adhesive paper attached to the upper and lower sides of the wire to make the adhesive paper adhere tightly to the surface of the wire and prevent the adhesive paper from curling, shifting, or loosening.

[0050] The adhesive application assembly 21 includes an upper adhesive application assembly 210 and a lower adhesive application assembly 211 located on the upper and lower sides of the wire. The upper adhesive application assembly 210 and the lower adhesive application assembly 211 respectively include a feeding assembly 2110 and a pulling assembly 2113. The feeding assembly 2110 and the pulling assembly 2113 are arranged at intervals along the width direction of the adhesive application support plate 20. The feeding assembly 2110 includes a feeding wheel 2111 rotatably mounted on the adhesive application support plate 20 and a plurality of guide wheels 2112. The adhesive paper is fed out from the feeding wheel 2111 and then guided to the pulling assembly 2113 by the plurality of guide wheels 2112.

[0051] It should be noted that the adhesive tape dispensed by the feeding assembly 2110 in the upper adhesive application assembly 210 has its adhesive side facing down. To prevent the adhesive tape dispensed by the feeding assembly 2110 in the upper adhesive application assembly 210 from naturally drooping under the influence of gravity and sticking to other parts, a suction assembly 212 is provided on the side of the feeding assembly 2110 near the feeding assembly 2113. The suction assembly 212 includes a second lifting cylinder 2120 and a suction plate. 2121, the output end of the second lifting cylinder 2120 faces the lower adhesive application assembly 211, the suction plate 2121 is fixedly connected to the output end of the second lifting cylinder 2120, the suction plate 2121 can release the adhesive paper in the upper adhesive application assembly 210 and guide it through the guide wheel 2112 to adsorb the top surface (non-adhesive surface) of the adhesive paper, so as to keep it stable and facilitate the material pulling assembly 2113 in the upper adhesive application assembly 210 to pull the adhesive paper.

[0052] The adhesive paper dispensed by the feeding assembly 2110 in the lower adhesive assembly 211 has its adhesive side facing upwards. To prevent the adhesive paper dispensed by the feeding assembly 2110 in the lower adhesive assembly 211 from naturally drooping under the influence of gravity, a material support assembly 213 is provided on the side of the feeding assembly 2110 in the lower adhesive assembly 2111 near the material pulling assembly 2113. The material support assembly 213 includes a third lifting cylinder 2130 and a material support plate 2131. The output end of the third lifting cylinder 2130 faces the upper adhesive assembly 210. The material support plate 2131 is fixedly connected to the output end of the third lifting cylinder 2130. The material support plate 2131 can support the bottom surface (non-adhesive side) of the adhesive paper after it is dispensed by the feeding assembly 2110 in the lower adhesive assembly 2111 and guided by the guide wheel 2112, so that the material pulling assembly 2113 in the lower adhesive assembly 2111 can pull up the adhesive paper.

[0053] The feeding assembly 2113 includes a mounting plate 2114, a belt drive 2115, a first slider 2116, and a first gripper cylinder 2117. The belt drive 2115 is fixed to the mounting plate 2114 and is connected to the first slider 2116. The first gripper cylinder 2117 is fixed to one end of the first slider 2116 near the feeding assembly 2110. When the feeding assembly 2110 releases the adhesive paper, the belt drive 2115 drives the first slider 2116 to move toward the feeding assembly 2110 so that the output end of the first gripper cylinder 2117 can grip the adhesive paper.

[0054] In addition, lifting modules are respectively provided above the material pulling assembly 2113 in the upper adhesive application assembly 210 and below the material pulling assembly in the lower adhesive application assembly 211. The lifting modules can drive the two material pulling assemblies 2113 to move up and down. In use, after the gripper cylinder clamps the adhesive paper, the lifting module located at the upper adhesive application assembly 210 drives the material pulling assembly 2113 in the upper adhesive application assembly 210 to move up, and the lifting module located at the lower adhesive application assembly 211 drives the material pulling assembly 2113 in the lower adhesive application assembly 211 to move down. After the adhesive paper is stretched to the specified length, the lifting module located at the upper adhesive application assembly 210 drives the material pulling assembly 2113 in the upper adhesive application assembly 210 to move down, and the lifting module located at the lower adhesive application assembly 211 drives the material pulling assembly 2113 in the lower adhesive application assembly 211 to move up, so that the adhesive paper is finally adhered to the upper and lower surfaces of the wire. This design maintains a gap between the adhesive tape and the wire surface during the pulling process, effectively preventing the adhesive tape from adhering to the wire before it is pulled into place.

[0055] Furthermore, the adhesive tape cutting assembly 22 includes a first connecting block 220, a fourth lifting cylinder 221, an adhesive tape cutting plate 222, and adhesive tape cutting blades 223. The first connecting block 220 is fixed to the adhesive support plate 20, the fourth lifting cylinder 221 is fixed to the first connecting block 220, the fourth lifting cylinder 221 is vertically arranged, the adhesive tape cutting plate 222 is fixedly connected to the output end of the fourth lifting cylinder 221, and multiple adhesive tape cutting blades 223 are arranged at intervals along the length of the adhesive tape cutting plate 222 for cutting the adhesive tape between two adjacent sets of wires, as well as the adhesive tape between the outermost set of wires and the feeding assembly 2110.

[0056] Furthermore, the pressure bonding assembly 23 includes an upper pressure bonding assembly located above the upper adhesive bonding assembly 210 and a lower pressure bonding assembly located below the lower adhesive bonding assembly 211. The upper and lower pressure bonding assemblies include a fifth lifting cylinder 230 and a pressure block 231. The fifth lifting cylinder 230 is fixedly mounted on the adhesive bonding support plate 20, and the pressure block 231 is fixedly connected to the fifth lifting cylinder 230. The output end of the fifth lifting cylinder 230 at the upper pressure bonding assembly faces the lower pressure bonding assembly, and the output end of the fifth lifting cylinder 230 at the lower pressure bonding assembly faces the upper pressure bonding assembly.

[0057] Combination Figures 11 to 13 As shown, the elongation and cutting module 3 includes an elongation mechanism 30 and a cutting mechanism 31. The elongation mechanism 30 is located on the side away from the inlet adhesive application module. The elongation mechanism 30 includes a first linear travel module 300, an elongation support frame 301, and a clamping cylinder 302. The first linear travel module 300 is arranged along the Y-axis direction. The elongation support frame 301 is connected to the first linear travel module 300 in a transmission manner. The clamping cylinder 302 is fixed on the top of the elongation support frame 301, and the output end of the clamping cylinder 302 faces the cutting mechanism 31.

[0058] The cutting mechanism 31 includes a cutting support frame 310, a cutting assembly 311, and a first support assembly 32. The cutting assembly 311 and the first support assembly 32 are arranged at intervals along the height direction of the cutting support frame 310. The cutting assembly 311 includes an upper slide plate 3110. The bottom of the upper slide plate 3110 is formed with two wire cutters 3111 of different lengths. The two wire cutters 3111 of different lengths are arranged at intervals along the wire movement direction. The length of the longer wire cutter is slightly greater than the length of the shorter wire cutter.

[0059] The first support assembly 32 includes a lower slide plate 320. The top of the lower slide plate 320 is provided with two cutting support plates 321 arranged at intervals along the wire movement direction. The distance between the two cutting support plates 321 is greater than the distance between the long cutter and the short cutter. The long cutter and the short cutter are located directly above the area between the two cutting support plates 321. The long cutter can cut the wire alone or together with the short cutter in the middle of the two cutting support plates 321.

[0060] When the wire needs to be cut into equal lengths, the upper slide plate 3110 moves downwards, causing the long wire cutter and the short wire cutter to move downwards as well. Since the extended length of the long wire cutter is slightly greater than that of the short wire cutter, the long wire cutter cuts the wire before the short wire cutter. When the long wire cutter cuts the wire, the short wire cutter contacts the upper surface of the wire. When the wire needs to be cut into unequal lengths, the upper slide plate 3110 continues to move downwards, causing the short wire cutter to cut the wire it contacts. It should be noted that a suction pipe is connected to the bottom between the two cutting support plates 321. The suction pipe is used to collect the wire waste generated when the long wire cutter and the short wire cutter cut simultaneously.

[0061] The cutting support plate 321 is provided with a first pressing component 33 on the side away from the cutting component 311. The first pressing component 33 includes a sixth lifting cylinder 330 arranged vertically and a pressure plate 331. The pressure plate 331 is located below the sixth lifting cylinder 330 and is used to support the wire. When the wire needs to be cut, the output end of the sixth lifting cylinder 330 moves down to press the wire so that the wire remains stable when being cut.

[0062] Combination Figures 14 to 17 As shown, the handling module 4 includes a handling support frame 40 and a handling arm. An X-axis drive assembly is located on the top of the handling support frame 40. The handling arm is connected to the X-axis drive assembly. The handling arm includes a first clamping mechanism 41 and a second clamping mechanism 42. The first clamping mechanism 41 clamps the end (free end) of the wire to be cut, and the second clamping mechanism 42 clamps the beginning (fixed end) of the wire to be cut. A connecting plate 43 is located between the first clamping mechanism 41 and the second clamping mechanism 42. One end of the connecting plate 43 is fixedly connected to the first clamping mechanism 41, and the other end of the connecting plate 43 is fixedly connected to the second clamping mechanism 42. The first clamping mechanism 41 includes a first lifting assembly 410 and a wire management assembly 411. The first lifting assembly 410 is connected to the X-axis drive assembly, and the output end of the first lifting assembly 410 is connected to the wire management assembly 411.

[0063] The cable management assembly 411 includes a second connecting frame 4110 and a base plate 4111. The bottom of the second connecting frame 4110 is fixedly connected to the top of the base plate 4111, and the output end of the first lifting assembly 410 is fixedly connected to the top of the second connecting frame 4110. The bottom of the base plate 4111 is provided with a cable management block 4112, which is formed with a plurality of first cable grooves 4113. The plurality of first cable grooves 4113 are arranged along the length direction of the cable management block 4112, and the openings of the first cable grooves 4113 are arranged downward. The free end of each cable can be sequentially placed into the first cable groove 4113, thereby facilitating the handling of the cable.

[0064] In use, first neatly place the free end of the wire on top of the external drive device. Then, driven by the X-axis drive assembly and the first lifting assembly 410, align the opening of the first wire groove 4113 with the wire. Subsequently, the external drive device drives the wire upwards, allowing it to enter the first wire groove 4113. It should be noted that the width of the first wire groove 4113 should be slightly smaller than the diameter of the wire to ensure an interference fit when the wire enters the groove, preventing the wire from falling out of the groove when the external drive device disengages.

[0065] The base plate 4111 is also provided with a wire support assembly 4115. The wire support assembly 4115 can support the bottom of the free end of the wire after the free end of the wire enters the first wire groove 4113, thereby preventing the free end of the wire from falling out of the wire groove due to vibration during transportation.

[0066] The cable support assembly 4115 includes a first drive assembly 4116 and a cable support plate 4117. The first drive assembly 4116 is fixed to the top of the base plate 4111, and the cable support plate 4117 is located at the bottom of the base plate 4111. The first drive assembly 4116 is connected to the cable support plate 4117 via a transmission mechanism. The first drive assembly 4116 is a lead screw drive assembly, which is existing technology and will not be described in detail here. The lead screw drive assembly is threadedly connected to a drive block, which passes through the base plate 4111 and is fixedly connected to the cable support plate 4117. The base plate 4111 is formed with clearance holes to prevent interference between the drive block and the base plate 4111 when the lead screw drive assembly drives the cable support plate 4117 to move. The cable management block 4112 has a first through groove 4114, which is arranged along the length of the cable management block 4112 and multiple first line grooves 4113 are sequentially inserted therethrough. The cable support plate 4117 can be inserted into the first through groove 4114 under the drive of the screw drive assembly to block the opening of the line groove.

[0067] With this design, when the wire enters the first wire groove 4113, the top of the wire support plate 4117 can directly abut against the lower side of the wire, thereby fixing the free end of the wire and ensuring that the wire remains stable during transportation.

[0068] Furthermore, the second clamping mechanism 42 includes a mounting frame 420, and a clamping assembly 421 is provided on one side of the mounting frame 420. The clamping assembly 421 includes a first mounting block 4210, a first driving cylinder 4211, and a clamping rod 4212. The first mounting block 4210 is fixed to one side of the mounting frame 420, and the first driving cylinder 4211 is hinged to the first mounting block 4210. The clamping rod 4212 includes a first connecting part, a first bending part, and a clamping part. A first hinge member is provided at the position of the first connecting part. The output end of the first driving cylinder 4211 is fixedly connected to the first hinge member. The bending part is hinged to one side of the bottom of the mounting frame 420, and the clamping part is located at the bottom of the mounting frame 420.

[0069] In use, when the output end of the first drive cylinder 4211 extends, the clamping part of the clamping rod 4212 can approach the bottom of the mounting frame 420 to achieve a closed state, thereby clamping the fixed end of the wire; when the output end of the first drive cylinder 4211 extends, the clamping part of the clamping rod 4212 can move away from the bottom of the mounting frame 420 to achieve an open / closed state. It should be noted that the bottom of the mounting frame 420 is provided with a limiting rod 4200, which is located above the clamping part of the clamping rod 4212. With this design, when the clamping assembly 421 is in the closed state, the limiting rod 4200 can limit the position of the clamping part. At the same time, when the clamping part clamps the wire, the clamping action of the limiting rod 4200 and the clamping part can form a stable clamping and positioning of the wire, preventing the wire from shifting, shaking or falling off during transportation. On the other side of the mounting frame 420, a second support assembly 422 is provided. The second support assembly 422 is used to support the clamping part when the clamping assembly 421 is closed. The second support assembly 422 includes a second mounting block 4220, a second driving cylinder 4221, and a support rod 4222. The second mounting block 4220 is fixed on the other side of the mounting frame 420. The second driving cylinder 4221 is hinged to the second mounting block 4220. The support rod 4222 includes a second connecting part, a second bending part, and a supporting part. The second connecting part is provided with a second hinge member. The output end of the second driving cylinder 4221 is fixedly connected to the second hinge member. The second bending part is hinged to the other end of the bottom of the mounting frame 420. The second driving cylinder 4221 can drive the supporting part of the support rod 4222 to move closer or further away. The specific working principle is the same as that of the clamping assembly 421, and will not be described in detail here.

[0070] It should be noted that when the clamping assembly 421 is in the closed state, the top of the support portion in the second support assembly 422 can abut against the bottom of the clamping portion in the clamping assembly 421 away from the first drive cylinder 4211, thereby supporting the clamping rod 4212. One end of the connecting plate 43 is fixedly connected to the second connecting frame 4110, and the other end of the connecting plate 43 is fixedly connected to the top of the mounting frame 420. When the first lifting assembly 410 drives the second connecting frame 4110 to move up and down, the second clamping mechanism 42 can also rise and fall together with the second connecting frame 4110.

[0071] Combination Figures 18 to 23As shown, the jumper module 5 includes a drive mechanism 50 and a support mechanism 51. The drive mechanism 50 is used to clamp the free end of the wire and place it on the support mechanism 51. The drive mechanism 50 includes a drive support frame 500. A second lifting assembly 501 is provided on the top of the drive support frame 500. The second lifting assembly 501 is tractively connected to a drive component 502. The drive component 502 includes a second slider 5020, a second gripper cylinder 5021, and a rotary motor 5022. One side of the second slider 5020 is connected to the drive support frame 502. The support frame 500 is slidably connected, and the output end of the second lifting assembly 501 is fixedly connected to the top of the second slider 5020. The second lifting assembly 501 can drive the drive assembly 502 to slide up and down along the height of the drive support frame 500. The second gripper cylinder 5021 and the rotary motor 5022 are fixedly mounted on the other side of the second slider 5020. The output end of the second gripper cylinder 5021 faces the support mechanism 51, and the output end of the rotary motor 5022 is fixedly connected to the end of the second gripper cylinder 5021 away from the support mechanism 51.

[0072] In use, the cable support plate 4117 in the cable support assembly 4115 opens the first cable slot 4113 from left to right. When the cable support plate 4117 opens the first cable slot 4113, the second gripper cylinder 5021 can grip a cable and then place the cable in the support mechanism 51. When it is necessary to rotate the cable at a certain angle before placing it into the support mechanism 51, the rotary motor 5022 can drive the second gripper cylinder 5021 to rotate, thereby driving the cable to rotate.

[0073] Furthermore, a second pressing component 503 is provided above the drive component 502. The second pressing component 503 includes a Y-axis drive module 5030, a second connecting block 5031, a third lifting assembly 5032, and a roller assembly 5033. The Y-axis drive module 5030 is fixed to the side of the second slider 5020 away from the drive support frame 500 and is drively connected to the second connecting block 5031. The third lifting assembly 5032 is fixed to the end of the second connecting block 5031 near the support mechanism 51, and the roller assembly 5033 is fixedly connected to the output end of the third lifting assembly 5032. When the end of the wire is placed in the support mechanism 51, the roller assembly 5033 can press the wire into the support mechanism 51 under the drive of the Y-axis drive module 5030 and the third lifting assembly 5032.

[0074] Furthermore, the support mechanism 51 includes a second linear travel module 510 and a support frame 511. The second linear travel module 510 is arranged along the X-axis direction, and the support frame 511 is located above the second linear travel module 510. A jumper block 512 is provided on the top of the support frame 511. The jumper block 512 is formed with a plurality of upward-facing second wiring grooves 5120, which are arranged along the length direction of the jumper block 512.

[0075] When it is necessary to place the end of the wire into one of the second wire slots 5120 of the jumper block 512, the second linear travel module 510 drives the support frame 511 to move along the X-axis, so that the second wire slot 5120 is located directly below the first wire slot 4113. Then, the drive mechanism 50 clamps the end of the wire and places it into the second wire slot 5120. After the end of the wire is placed in the second wire slot 5120, the second clamping component 503 can press the end of the wire into the second wire slot 5120. The top of the support frame 511 is provided with a wire-blocking component 513. Two wire-blocking components 513 are located at both ends of the jumper block 512. The two wire-blocking components 513 can move closer to each other to close the opening of the second wire slot 5120, or move further away from each other to open the slot of one of the second wire slots 5120.

[0076] The wire blocking assembly 513 includes a second drive assembly 5130 and a wire blocking plate 5131. The second drive assembly 5130 is connected to the wire blocking plate 5131. The jumper block 512 has a second through groove 5121. The second through groove 5121 is arranged along the length direction of the jumper block 512 and multiple second line grooves 5120 are sequentially passed through it. The two wire blocking plates 5131 can be inserted into the jumper block 512 along the extension direction of the second through groove 5121, thereby blocking the opening of the second line groove 5120.

[0077] In normal use, the two baffles are inserted into the second through slots 5121 respectively, and the two baffles contact each other to close all the slots of the second wire slots 5120. When the end of the wire needs to be put into a certain second wire slot 5120, the two baffles 5131 move away from each other under the drive of the second drive assembly 5130, thereby opening one of the second wire slots 5120. After the end of the wire is put into the second wire slot 5120, the two baffles move closer to each other to close the slot of the second wire slot 5120.

[0078] It should be noted that when the cut wires are detached from the wire management block 4112, their free ends are detached in a preset order (from left to right). However, when they are placed into the jumper block 512, they do not need to follow this order. They can be selectively placed into one of the second wire slots 5120 according to actual production needs.

[0079] Furthermore, the end-applying adhesive module 6 is used to apply adhesive to the end of the wire after the wire jumper is completed. It should be noted that the end-applying adhesive module 6 and the beginning-applying adhesive module 2 have the same structure, which will not be described in detail here.

[0080] In addition, in the assembly of this jumper cable, both the first adhesive application module 2 and the last adhesive application module 6 are equipped with a coding mechanism. The coding mechanism works in conjunction with the adhesive application process. After the adhesive application assembly completes the pressing and fixing of the adhesive paper and the cable, the coding mechanism immediately starts the coding operation. During coding, double-sided coding is performed on the adhesive paper area on the cable, while only single-sided coding is performed on the non-adhesive areas of the cable body.

[0081] The end adhesive module 6 is provided with a clamping device 8 and a wire pulling device 9 on both sides. The wire pulling module is used to pull the wire out from the jumper block 512, and the clamping device 8 is used to clamp the wire after the wire pulling device 9 pulls the wire out.

[0082] In order to facilitate the wire pulling device 9 to pull the wire, a wire lifting device is provided on the side of the support mechanism 51. The wire lifting device includes a wire lifting support frame, a seventh lifting cylinder and a wire lifting plate. The wire lifting support frame is set vertically, the seventh lifting cylinder is fixed on the side of the wire lifting support frame close to the support frame 511, and one end of the wire lifting plate is fixedly connected to the output end of the seventh lifting cylinder.

[0083] In use, when the wire is inserted, the bottom of the wire abuts against the top of the lifting plate. When the wire pulling device 9 needs to pull the wire, the wire blocking plate 5131 in the two wire blocking assemblies 513 retracts from the second wire groove 5120, thereby opening the opening of the second wire groove 5120 and removing the restriction on the end of the wire. Subsequently, the seventh lifting cylinder drives the lifting plate to move up, thereby lifting the wire from the second wire groove 5120.

[0084] Combination Figures 24 to 27 As shown, the clamping device 8 includes a clamping support frame 80, an upper clamping assembly 81, and a lower clamping assembly 82. The upper clamping assembly 81 and the lower clamping assembly 82 are arranged facing each other at intervals along the height direction of the clamping support frame 80. The upper clamping assembly 81 and the lower clamping assembly 82 include an eighth lifting cylinder 820 and a pressure roller assembly 821. The pressure roller assembly 821 is fixedly connected to the output end of the eighth lifting cylinder 820. Specifically, the output end of the eighth lifting cylinder 820 in the upper clamping assembly 81 faces the lower clamping assembly 82, and the output end of the eighth lifting cylinder 820 in the lower clamping assembly 82 faces the upper clamping assembly 81.

[0085] Furthermore, the wire pulling device 9 includes a wire pulling assembly 90 and a flattening assembly 91. The wire pulling assembly 90 is used to pull the wire out from the support mechanism 51, and the flattening assembly 91 is used to flatten the end of the wire facing the wire pulling module before the wire pulling assembly 90 pulls the wire out.

[0086] The cable pulling assembly 90 includes a third linear travel module 900, a cable pulling support frame 901, and a cable clamping assembly 903. The third linear travel module 900 is arranged along the Y-axis direction. The cable pulling support frame 901 is connected to the third linear travel module 900 in a transmission manner. A cable pulling plate 902 is fixedly provided at one end of the cable pulling support frame 901 away from the third linear travel module 900. The cable clamping assembly 903 is fixedly provided on the side of the cable pulling plate 902 away from the cable pulling support frame 901.

[0087] The wire clamping assembly 903 includes a third drive cylinder 9030, a first slide plate 9031, an upper clamping plate 9033, and a lower clamping plate 9034. The third drive cylinder 9030 is fixed to the wire pull plate 902. The first slide plate 9031 is slidably connected to the wire pull plate 902. The output end of the third drive cylinder 9030 is fixedly connected to one end of the first slide plate 9031. The upper clamping plate 9033 and the lower clamping plate 9034 are located at the end of the first slide plate 9031 facing the support mechanism 51. The upper clamping plate 9033 and the lower clamping plate 9034 are arranged vertically at intervals and are slidably connected to the wire pull plate 902. The end of the upper clamping plate 9033 and the lower clamping plate 9034 away from the support mechanism 51 is provided with a roller 9035. The first slide plate 9031 has a second sliding groove 9032 that rolls with the roller 9035. The two second sliding grooves 9032 are arranged in a horizontal "V" shape.

[0088] In use, when the third drive cylinder 9030 starts the first slide plate 9031 to slide, the first slide plate 9031 can move (laterally) along the length direction of the pull plate 902. Through the cooperation of the second slide groove 9032 and the inclined surface of the roller 9035, the lateral linear motion of the first slide plate 9031 can be converted into the opposite lifting motion of the upper clamping plate 9033 and the lower clamping plate 9034, thereby realizing the clamping and loosening of the wire.

[0089] The flattening assembly 91 includes a fourth drive cylinder 910 and a pusher plate 911. The fourth drive cylinder 910 is fixed on the side of the puller plate 902 away from the puller support frame 901. The pusher plate 911 is slidably connected to the first slide plate 9031. The end of the pusher plate 911 away from the support mechanism 51 is fixedly connected to the output end of the fourth drive cylinder 910.

[0090] In use, when the third linear travel module 900 drives the wire pulling assembly 90 and the flattening assembly 91 to approach the line block, the fourth drive cylinder 910 drives the wire pushing plate 911 to move toward the line block. At this time, the end of the wire pushing plate 911 near the supporting mechanism 51 is located between the upper clamping plate 9033 and the lower clamping plate 9034. After the wire pushing plate 911 completes the wire pushing, the fourth drive cylinder 910 drives the wire pushing plate 911 in the opposite direction, moving it away from the middle of the upper clamping plate 9033 and the lower clamping plate 9034, so as to avoid interference between the upper clamping plate 9033 and the lower clamping plate 9034 and the wire pushing plate 911 when the upper clamping plate 9033 and the lower clamping plate 9034 clamp the wire. The pull plate 902 has a recessed first groove 9020. The main body of the push plate 911 is located in the first groove 9020 and slides in cooperation with the first groove 9020. With this design, when the fourth drive cylinder 910 drives the push plate 911 to slide, the first groove 9020 can provide guidance for the push plate 911.

[0091] like Figure 28 As shown, the unloading module 7 includes an unloading support frame 70 and an unloading arm. The top of the unloading support frame 70 is provided with a fourth linear travel module 71, which is arranged along the Y-axis. The unloading arm is drivenly connected to the fourth linear travel module 71. The unloading arm includes an X-axis drive module 72, a Z-axis drive module 73, and a third gripper cylinder 74. The X-axis drive module 72 is drivenly connected to the fourth linear travel module 71, the Z-axis drive module 73 is drivenly connected to the X-axis drive module 72, and the third gripper cylinder 74 is drivenly connected to the Z-axis drive module 73.

[0092] In use, after the end of the wire is glued, the end of the wire is held by the wire pulling device 9, and the third gripper cylinder 74 holds the beginning of the wire. Then, the wire pulling assembly 90 and the lower arm move together in the Y-axis direction. When the wire pulling assembly 90 moves into position, the wire pulling assembly 90 releases the end of the wire. At this time, the unloading arm continues to pull the wire in the Y-axis direction to complete the unloading.

[0093] In the description of this invention, it is obvious that the described embodiments are merely a part of the embodiments of the invention, and not all of them. The components of the embodiments of the invention described and illustrated herein can generally be arranged and designed in various different configurations.

[0094] Therefore, the above detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the invention without inventive effort are within the scope of protection of the invention.

Claims

1. A jumper assembly for wires, characterized in that, It includes a wire feeding module (1), a first end adhesive application module (2), a lengthening and cutting module (3), a transport module (4), a jumper module (5), an end adhesive application module (6), and a blanking module (7). The wire feeding module (1) is used to guide the wire input. The first end adhesive application module (2) is used to apply adhesive to the first end of the wire. The lengthening and cutting module (3) is used to lengthen the wire to a specified length and cut the wire after it has been lengthened to the specified length. The transport module (4) is used to transport the cut wire to the jumper module (5). The jumper module (5) is used to cross-jump the wire ends. The end adhesive application module (6) applies adhesive to the ends of the wire after the cross-jumping. The blanking module (7) is used to blank the wire. The transport module (4) includes a transport support frame (40) and a transport arm. The transport arm is slidably connected to the top of the transport support frame (40). The transport arm includes a first clamping mechanism (41) for clamping the end of the wire and a second clamping mechanism (42) for clamping the head end of the wire. The first clamping mechanism (41) and the second clamping mechanism (42) are connected by a connecting plate (43). The bottom of the first clamping mechanism (41) is provided with a wire organizing block (4112). The bottom of the wire organizing block (4112) is formed with a plurality of first wire grooves (4113) with openings facing downwards. Each first wire groove (4113) can clamp the end of a wire. The bottom of the first clamping mechanism (41) is provided with a wire support assembly (4115). The wire support assembly (4115) is used to support the end of the wire when the end of the wire enters the first wire groove (4113). The jumper module (5) includes a drive mechanism (50) and a support mechanism (51). The drive mechanism (50) is used to place the end of the wire in the support mechanism (51) when the wire support assembly (4115) sequentially opens the slot of the first wire slot (4113). The support mechanism (51) is used to support the end of the wire. The top of the support mechanism (51) is provided with a jumper block (512). The top of the jumper block (512) is formed with a plurality of second wire slots (5120) with openings facing upwards. The two ends of the second wire slots (5120) are provided with opposing wire blocking assemblies (513). The two wire blocking assemblies (513) can contact each other to close the slot of the second wire slot (5120) or move away from each other to open the slot of one of the second wire slots (5120).

2. The jumper assembly for wires according to claim 1, characterized in that, The first clamping mechanism (41) includes a first lifting assembly (410) and a cable management assembly (411). The first lifting assembly (410) is connected to the cable management assembly (411). The cable management assembly (411) includes a second connecting frame (4110) and a base plate (4111). A cable management block (4112) is fixed to the bottom of the base plate (4111). One end of the connecting plate (43) is fixedly connected to the second connecting frame (4110), and the other end of the connecting plate (43) is fixedly connected to the second clamping mechanism (42). The cable support assembly (4115) includes a first driving assembly (4116) and a cable support plate (4117). A drive assembly (4116) is located at the top of the base plate (4111), and a cable tray (4117) is located at the bottom of the base plate (4111). The first drive assembly (4116) is connected to the cable tray (4117) in a transmission manner. The cable management block (4112) is provided with a first through groove (4114). The first through groove (4114) is arranged along the length direction of the cable management block (4112), and multiple first line grooves (4113) are sequentially inserted. The cable tray (4117) can be inserted into the cable management block (4112) along the extension direction of the first through groove (4114), thereby blocking the opening of the first line groove (4113).

3. The jumper assembly for wires according to claim 1, characterized in that, The second clamping mechanism (42) includes a mounting frame (420). Clamping components (421) and a second support component (422) are provided on both sides of the mounting frame (420). The clamping component (421) includes a first mounting block (4210), a first driving cylinder (4211), and a clamping rod (4212). The first mounting block (4210) is fixed to one side of the mounting frame (420). The first driving cylinder (4211) is hinged to the first mounting block (4210). The clamping rod (4212) includes a first connecting part, a first bending part, and a clamping part. The first connecting part is provided with a first hinge member. The output end of the first driving cylinder (4211) is fixedly connected to the second hinge member. The first bending part is hinged to one end of the bottom of the mounting frame (420). The clamping part is located at the bottom of the mounting frame (420). Above the clamping part is a... A limiting rod (4200) is fixedly connected to the mounting frame (420) at both ends; the second support assembly (422) includes a second mounting block (4220), a second drive cylinder (4221) and a support rod (4222). The second mounting block (4220) is fixedly mounted on the other side of the mounting frame (420). The second drive cylinder (4221) is hinged to the second mounting block (4220). The support rod (4222) includes a second connecting part, a second bending part and a support part. The second connecting part is provided with a second hinge member. The output end of the second drive cylinder (4221) is fixedly connected to the second hinge member. The second bending part is hinged to the other end of the bottom of the mounting frame (420). When the clamping assembly (421) and the second support assembly (422) are in the closed state, the support part is located below the clamping part.

4. The jumper assembly for wires according to claim 1, characterized in that, The drive mechanism (50) includes a drive support frame (500), and a second lifting assembly (501) is provided on the top of the drive support frame (500). The second lifting assembly (501) is connected to a drive component (502). The drive component (502) includes a second slider (5020), a second gripper cylinder (5021), and a rotary motor (5022). One side of the second slider (5020) is slidably connected to the drive support frame (500). The output end of the second lifting assembly (501) is fixedly connected to the top of the second slider (5020). The second gripper cylinder (5021) and the rotary motor (5022) are fixed on the other side of the second slider (5020). The output end of the second gripper cylinder (5021) faces the support mechanism (51), and the output of the rotary motor (5022) is... The end of the second gripper cylinder (5021) is fixedly connected to the end away from the support mechanism (51); a second pressing assembly (503) is also provided above the drive assembly (502). The second pressing assembly (503) includes a Y-axis drive module (5030), a second connecting block (5031), a third lifting assembly (5032), and a roller assembly (5033). The Y-axis drive module (5030) is fixed on the side of the second slider (5020) away from the drive support frame (500). The Y-axis drive module (5030) is connected to the second connecting block (5031). The third lifting assembly (5032) is fixed on the end of the second connecting block (5031) near the support mechanism (51). The roller assembly (5033) is fixedly connected to the output end of the third lifting assembly (5032).

5. The jumper assembly for wires according to claim 1, characterized in that, The supporting mechanism (51) includes a second linear travel module (510) and a supporting frame (511). The second linear travel module (510) is arranged along the X-axis direction, and the supporting frame (511) is located above the second linear travel module (510). A jumper block (512) and two line-blocking assemblies (513) are fixed on the top of the supporting frame (511). The two line-blocking assemblies (513) include a second drive assembly (5130) and a line-blocking plate (5131). The second drive assembly (5130) is drive-connected to the line-blocking plate (5131). The jumper block (512) has a second through slot (5121). The second through slot (5121) is set along the length of the jumper block (512), and multiple second line slots (5120) are sequentially inserted. Two line blocking plates (5131) can be inserted into the jumper block (512) along the extension direction of the second through slot (5121) to block the opening of the second line slot (5120). A line lifting device is provided on the side of the support mechanism (51). The line lifting device includes a line lifting support frame, a seventh lifting cylinder and a line lifting plate. The line lifting support frame is set vertically. The seventh lifting cylinder is fixed on the side of the line lifting support frame near the support frame (511). One end of the line lifting plate is fixedly connected to the output end of the seventh lifting cylinder.

6. The jumper assembly for wires according to claim 1, characterized in that, The feed module (1) includes a feed assembly (10) and a guide assembly (11). The feed assembly (10) includes a feed support frame (100), and a feed guide component (101) is provided on the top of the feed support frame (100). The feed guide component (101) includes a frame (1010), a support block (1011), and a first guide roller (1012). The support block (1011) is fixed in the frame (1010), and the first guide roller (1012) is rotatably disposed in the frame (1010) and located above the support block (1011). The first guide roller (1012) has a guide groove (1013) formed in its circumference. The guide assembly (11) includes a guide support plate (110), a second guide roller (111), and a guide pressing assembly (112). The second guide roller (111) is rotatably mounted on the guide support plate (110), and the second guide roller (111) has a guide groove (1013) formed in the circumferential direction; the guide pressing assembly (112) includes a first lifting cylinder (1120), a first connecting frame (1121), a first guide roller (1122) and a second guide roller (1123). The first lifting cylinder (1120) is fixedly mounted on the guide support plate (110), and the output end of the first lifting cylinder (1120) is fixedly connected to the top of the first connecting frame (1121). The first guide roller (1122) is rotatably mounted on the bottom of the first connecting frame (1121), and the second guide roller (1123) is rotatably mounted on the guide support plate (110) and located below the first guide roller (1122).

7. The jumper assembly for wires according to claim 1, characterized in that, The elongation and cutting module (3) includes an elongation mechanism (30) and a cutting mechanism (31). The elongation mechanism (30) includes a first linear travel module (300), an elongation support frame (301), and a clamping cylinder (302). The first linear travel module (300) is arranged along the Y-axis. The elongation support frame (301) is connected to the first linear travel module (300) in a transmission manner. The clamping cylinder (302) is fixed on the top of the elongation support frame (301). The cutting mechanism (31) includes a cutting support frame (310), a cutting assembly (311), and a first support assembly (32). The cutting assembly (311) and the first support assembly (310) are connected to each other in a transmission manner. 32) The cutting components (311) are arranged at intervals along the height direction of the cutting support frame (310). The cutting components (311) include an upper slide plate (3110). The bottom of the upper slide plate (3110) is provided with two wire cutters (3111) of different lengths. The two wire cutters (3111) of different lengths are arranged at intervals along the wire movement direction. The length of the wire cutter is slightly greater than the length of the wire cutter. The first support component (32) includes a lower slide plate (320). The top of the lower slide plate (320) is provided with two cutting support plates (321) arranged at intervals along the wire movement direction. The wire cutter can cut the wire alone or together with the wire cutter. The distance between the two cutting support plates (321) is greater than the distance between the long wire cutter and the short wire cutter. The long wire cutter and the short wire cutter are located directly above the area between the two cutting support plates (321). A first pressing component (33) is provided on the side of the cutting support frame (310) away from the cutting component (311). The first pressing component (33) includes a sixth lifting cylinder (330) arranged vertically and a pressure plate (331). A suction pipe is connected to the bottom between the two cutting support plates (321). The suction pipe is used to suck up the wire waste generated when the long wire cutter and the short wire cutter cut simultaneously.

8. The jumper assembly for wires according to claim 1, characterized in that, The first-end adhesive applicator (2) and the second-end adhesive applicator (6) include an adhesive applicator support plate (20). One side of the adhesive applicator support plate (20) is provided with an adhesive applicator assembly (21), an adhesive paper cutting assembly (22), and an adhesive pressing assembly (23). The adhesive applicator assembly (21) includes an upper adhesive applicator (210) and a lower adhesive applicator (211) located on the upper and lower sides of the wire. The upper adhesive applicator assembly (210) and the lower adhesive applicator assembly (211) respectively include a feeding assembly (2110) and a pulling assembly (2113) arranged at intervals along the width direction of the adhesive applicator support plate (20). The feeding assembly (2110) includes a feeding wheel (2111) and multiple guide wheels (2112). The pulling assembly (2113) includes a mounting plate (211). 4) A belt drive (2115), a first slider (2116), and a first gripper cylinder (2117). The belt drive (2115) is fixed to the mounting plate (2114) and is connected to the first slider (2116). The first gripper cylinder (2117) is fixed to one end of the first slider (2116) near the feeding assembly (2110). The feeding assembly (2110) in the upper adhesive application assembly (210) has a suction assembly (212) on the side near the pulling assembly (2113). The suction assembly (212) includes a second lifting cylinder (2120) and a suction plate (2121). The output end of the second lifting cylinder (2120) faces the lower adhesive application assembly (2113). 11) The suction plate (2121) is fixedly connected to the output end of the second lifting cylinder (2120); the material feeding assembly (2110) in the lower adhesive application assembly (211) is provided with a material support assembly (213) on the side near the material pulling assembly (2113). The material support assembly (213) includes a third lifting cylinder (2130) and a material support plate (2131). The output end of the third lifting cylinder (2130) faces the upper adhesive application assembly (210), and the material support plate (2131) is fixedly connected to the output end of the third lifting cylinder (2130); the adhesive paper cutting assembly (22) includes a first connecting block (220), a fourth lifting cylinder (221), an adhesive paper cutting plate (222), and an adhesive paper cutting knife (223). The connecting block (220) is fixed to the adhesive support plate (20), the fourth lifting cylinder (221) is fixed to the first connecting block (220), the adhesive paper cutting plate (222) is fixedly connected to the output end of the fourth lifting cylinder (221), and multiple adhesive paper cutting blades (223) are arranged at intervals along the length of the adhesive paper cutting plate (222); the pressing assembly (23) includes an upper pressing assembly located above the upper adhesive assembly (210) and a lower pressing assembly located below the lower adhesive assembly (211); the upper pressing assembly and the lower pressing assembly include a fifth lifting cylinder (230) and a pressing block (231), the fifth lifting cylinder (230) is fixed to the adhesive support plate (20), and the pressing block (231) is fixedly connected to the fifth lifting cylinder (230).

9. The jumper assembly for wires according to claim 1, characterized in that, The end-applying module (6) is provided with a clamping device (8) and a wire pulling device (9) on both sides. The clamping device (8) is located on the side of the end-applying module (6) closer to the support mechanism (51), and the wire pulling device (9) is located on the side of the end-applying module (6) away from the support mechanism (51). The wire pulling device (9) includes a wire pulling assembly (90) and a flattening assembly (91). The wire pulling assembly (90) includes a third linear travel module (900), a wire pulling support frame (901), and a wire clamping assembly (903). The third linear travel module (900) is arranged along the Y-axis direction, and the wire pulling support frame (901) is arranged along the Y-axis direction. The support frame (901) is connected to the third linear travel module (900) via a transmission. A cable pull plate (902) is fixedly mounted on one end of the cable pull support frame (901) away from the third linear travel module (900). A cable clamping assembly (903) is fixedly mounted on the side of the cable pull plate (902) away from the cable pull support frame (901). The cable clamping assembly (903) includes a third drive cylinder (9030), a first sliding plate (9031), an upper clamping plate (9033), and a lower clamping plate (9034). The third drive cylinder (9030) is fixedly mounted on the cable pull plate (902), and the first sliding plate (9031) is fixedly mounted on the lower clamping plate (9034). 1) The output end of the third drive cylinder (9030) is fixedly connected to one end of the slide plate and is slidably connected to the pull plate (902). The upper clamping plate (9033) and the lower clamping plate (9034) are located at the end of the first slide plate (9031) facing the supporting module. The upper clamping plate (9033) and the lower clamping plate (9034) are arranged vertically at intervals and are slidably connected to the pull plate (902). The end of the upper clamping plate (9033) and the lower clamping plate (9034) away from the supporting module is provided with a roller (9035). The first slide plate (9031) has a first roller (9035) that rolls with the roller (9035). The two second slides (9032) are arranged in a figure-eight shape; the flattening component (91) includes a fourth drive cylinder (910) and a pusher plate (911). The fourth drive cylinder (910) is fixed on the side of the puller plate (902) away from the puller support frame (901). The pusher plate (911) is slidably mounted on the slide plate. The end of the pusher plate (911) away from the supporting module is fixedly connected to the output end of the fourth drive cylinder (910). The puller plate (902) has a first slide groove (9020) that slides with the pusher plate (911).

10. The jumper assembly for wires according to claim 1, characterized in that, The unloading module (7) includes an unloading support frame (70), a fourth linear travel module (71), and an unloading arm. The fourth linear travel module (71) is fixed on one side of the top of the unloading support frame (70) and arranged along the Y-axis. The unloading arm is connected to the fourth linear travel module (71) in a transmission manner. The unloading arm includes an X-axis drive module (72), a Z-axis drive module (73), and a third gripper cylinder (74). The X-axis drive module (72) is connected to the fourth linear travel module (71) in a transmission manner. The Z-axis drive module (73) is connected to the X-axis drive module (72) in a transmission manner. The third gripper cylinder (74) is connected to the Z-axis drive module (73) in a transmission manner.

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