A multi-purpose wiring harness connector terminal implant device
By using a detachable bracket and positioning cylinder assembly, combined with electromagnet adsorption, the problem of insufficient versatility and positioning accuracy of existing terminal implantation devices is solved, thereby improving versatility and production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- KUNSHAN A-TOP TECH CO LTD
- Filing Date
- 2026-03-27
- Publication Date
- 2026-05-29
AI Technical Summary
Existing terminal implantation devices are difficult to adjust flexibly to adapt to different connector models and terminal specifications, resulting in insufficient positioning accuracy and cumbersome operation, which affects product quality and production efficiency.
It employs a detachable bracket, positioning beam, baffle, and replaceable positioning cylinder, combined with an electromagnet and conductive sheet, to achieve precise positioning and adsorption of terminals, adapting to connector housings and terminals of different specifications and models.
It has improved versatility and positioning accuracy, reduced equipment investment costs, and improved production efficiency and product quality.
Smart Images

Figure CN122118488A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of connector manufacturing, and more particularly to a terminal implantation device for a multi-purpose wire harness connector. Background Technology
[0002] In wire harness manufacturing, accurately inserting terminals into the connector housing is a critical step. Existing terminal insertion devices typically have a fixed structure, making it difficult to flexibly adjust to different connector models and terminal specifications. For example, different positioning components need to be replaced for terminals of different sizes or types, resulting in cumbersome operation and poor equipment versatility. Furthermore, traditional devices lack sufficient positioning accuracy during terminal insertion, easily leading to terminal misalignment or incomplete insertion, affecting product quality and production efficiency. Summary of the Invention
[0003] The purpose of this invention is to provide a multi-purpose wire harness connector terminal implantation device to solve the above-mentioned problems.
[0004] To achieve the above objectives, the present invention provides the following technical solution: a multi-purpose wire harness connector terminal implantation device, comprising a base plate, a transverse mechanism and a terminal positioning assembly fixedly connected to the base plate, a sliding seat fixedly connected to the moving end of the transverse mechanism, a bracket detachably connected to both sides of each sliding seat, a clamping assembly fixedly connected to the middle of each bracket, a positioning beam detachably connected to both sides of the clamping assembly on the bracket, a plurality of positioning slots opened on the positioning beam, a baffle detachably connected to the side of the sliding seat on the sliding seat, the terminal positioning assembly comprising a terminal positioning seat, a sliding plate slidably connected to the terminal positioning seat, a screw hole opened on each sliding plate, a positioning cylinder detachably connected to each screw hole, an electromagnet fixedly connected to the positioning cylinder, a conductive sheet fixedly connected to the end of the positioning cylinder, a plug fixedly connected to the side of each screw hole on the sliding plate, and the electromagnet electrically connected to the conductive sheet and the plug.
[0005] Furthermore, the lateral movement mechanism is specifically a cylinder, and the sliding seat is slidably connected to the base plate.
[0006] Furthermore, the sliding seat has an installation guide groove, and the sliding seat has multiple installation holes located within the installation guide groove. The multiple installation holes are linearly arranged on the sliding seat, and the bracket is detachably connected to the installation holes by screws.
[0007] Furthermore, a guide screw is fixedly connected to the positioning beam, and an insertion hole is opened on the bracket. The guide screw is located in the insertion hole, and the positioning beam is locked to the bracket by a nut.
[0008] Furthermore, the plurality of positioning slots are linearly arranged on the positioning beam.
[0009] Furthermore, a guide post is fixedly connected to the terminal positioning seat, the slide plate is slidably connected to the guide post, and the slide plate is fixedly connected to the terminal positioning seat by screws.
[0010] Furthermore, the terminal positioning seat has multiple clearance slots, which are linearly arranged on the terminal positioning seat.
[0011] Furthermore, the positioning cylinder has a T-shaped cross-section, and the electromagnet is located inside the through hole of the positioning cylinder.
[0012] Furthermore, the clamping assembly includes a clamping device and a top plate fixed to the moving end of the clamping device, wherein the clamping device is specifically a cylinder.
[0013] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0014] With its detachable brackets, positioning beams, baffles, and replaceable positioning cylinders, this device can quickly adapt to connector housings and terminals of different specifications and models, achieving multi-purpose functionality and reducing equipment investment costs.
[0015] The terminal positioning assembly, through the cooperation of the positioning cylinder and the electromagnet, achieves precise positioning and adsorption of the terminal, ensuring the positional accuracy and stability of the terminal insertion, and can simultaneously assemble and process multiple connectors, thereby improving production efficiency. Attached Figure Description
[0016] Figure 1 This is a three-dimensional first-view schematic diagram of the present invention;
[0017] Figure 2 This is a stereoscopic second-view diagram of the present invention;
[0018] Figure 3 This is an exploded view of the sliding seat of the present invention;
[0019] Figure 4 This is a first-view exploded view of the terminal positioning seat of the present invention.
[0020] Figure 5 This is a second-view exploded view of the terminal positioning seat of the present invention.
[0021] Figure 6 This is a cross-sectional view of the positioning cylinder of the present invention.
[0022] In the diagram: 1. Base plate; 2. Lateral movement mechanism; 3. Sliding seat; 301. Mounting guide groove; 302. Mounting hole; 4. Bracket; 5. Positioning beam; 501. Positioning slot; 502. Guide screw; 6. Baffle; 7. Terminal positioning seat; 701. Clearance groove; 8. Slide plate; 801. Screw hole; 802. Plug; 9. Positioning cylinder; 901. Electromagnet; 902. Conductive sheet; 10. Guide post; 11. Tightening device; 12. Top plate. Detailed Implementation
[0023] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0024] In the description of this invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing the invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0025] Example:
[0026] like Figures 1-6 As shown, the present invention discloses a multi-purpose wire harness connector terminal implantation device, comprising a base plate 1. A transverse movement mechanism 2 and a terminal positioning assembly are fixedly mounted on the base plate 1. Preferably, the transverse movement mechanism 2 is a cylinder. A sliding seat 3 is fixedly connected to the moving end of the transverse movement mechanism 2 (i.e., the piston rod end of the cylinder). The bottom of the sliding seat 3 is slidably connected to the base plate 1 to ensure smooth movement and directional accuracy.
[0027] The sliding base 3 is used to support the connector housing to which the terminal is to be implanted. To facilitate the installation of the bracket 4, the sliding base 3 has an installation guide groove 301 for guiding the placement of the bracket 4. Multiple mounting holes 302 are linearly formed along the length of the installation guide groove 301. The bracket 4 can be selectively installed in different positions of the mounting holes 302 using screws. A baffle 6 is fixed to the sliding base 3, located beside the installation guide groove 301, and is used to limit the movement of one end of the connector.
[0028] In this embodiment, the clamping assembly includes a cylinder serving as a clamping device 11 and a top plate 12 fixed to the end of the cylinder piston rod. After the connector housing is placed in the positioning slot 501, the top plate 12 can be driven to move inward by the clamping device 11 to clamp the connector housing from both sides, thereby achieving reliable fixation.
[0029] On the bracket 4, positioning beams 5 are detachably connected to both sides of the clamping assembly. Specifically, guide screws 502 are fixedly connected to the positioning beams 5, and corresponding insertion holes are provided on the bracket 4. After the guide screws 502 pass through the insertion holes, they are locked with nuts, thereby fixing the positioning beams 5 to the bracket 4. Different positioning beams 5 can be selected and installed on the bracket 4 according to the size of the connector. Multiple linear positioning slots 501 are provided on the positioning beams 5.
[0030] The terminal positioning assembly includes a terminal positioning seat 7 fixed to the base plate 1. A guide post 10 is fixedly connected to the terminal positioning seat 7, and a sliding plate 8 is slidably connected to the guide post 10 and can slide left and right along the guide post 10 to adjust its horizontal position. After adjustment, the sliding plate 8 is locked to the terminal positioning seat 7 by screws. The terminal positioning seat 7 also has multiple linear clearance grooves 701 to provide space for subsequent operations and avoid interference.
[0031] The slide plate 8 has multiple screw holes 801, each detachably connected to a positioning cylinder 9. The positioning cylinder 9 has a T-shaped cross-section and an internal through-hole, within which an electromagnet 901 is fixedly installed. A conductive plate 902 is fixedly connected to the end of the positioning cylinder 9. A plug 802 is fixedly connected to the side of each screw hole 801 on the slide plate 8. The circuit of the electromagnet 901 is electrically connected to the conductive plate 902 and the plug 802. The plug 802 is used to connect to an external power source, and the conductive plate 902 is used to contact the plug 802 and conduct the circuit. When a terminal needs to be attracted, the plug 802 is energized, the electromagnet 901 generates magnetic force, attracting the metal terminal to the end of the positioning cylinder 9, with the conductive plate 902 ensuring circuit continuity. When the terminal needs to be released, the plug 802 is de-energized.
[0032] Brief description of working principle:
[0033] First, select or adjust the appropriate bracket 4, positioning beam 5, baffle 6, and positioning cylinder 9 according to the model of the connector to be processed, and install them in place. Place the connector along the positioning slot 501 into the positioning beam 5, so that one end of the connector abuts against the baffle 6. Then clamp the connector, activate the clamping assembly, the top plate 12 extends, and clamps the connector shell. Next, place the connector to be assembled along the through hole of the positioning cylinder 9, and the electromagnet 901 is energized to keep the terminal in an attracted state. At this time, the part of the terminal to be inserted into the connector extends out of the positioning cylinder 9. Then, the transverse mechanism 2 is activated, driving the sliding seat 3 and the connector shell to move towards the terminal positioning assembly. When the terminal hole of the connector shell is aligned with the terminal on the positioning cylinder 9, the transverse mechanism 2 continues to push, so that the terminal is accurately inserted into the hole of the connector shell. After the insertion is completed, the electromagnet 901 is de-energized, the terminal is released, the clamping assembly is released, the transverse mechanism 2 is reset, and the processed connector can be removed.
[0034] In this invention, unless otherwise explicitly specified and limited, the terms "connected," "linked," "fixed," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.
[0035] The above embodiments are used to further illustrate the present invention, but do not limit the present invention to these specific embodiments. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention should be understood as falling within the protection scope of the present invention.
Claims
1. A multi-purpose wire harness connector terminal implantation device, characterized in that: The system includes a base plate (1), on which a transverse mechanism 2 and a terminal positioning assembly are fixedly connected. A sliding seat (3) is fixedly connected to the moving end of the transverse mechanism 2. Each sliding seat (3) has a bracket (4) detachably connected to both sides. A clamping assembly is fixedly connected to the center of each bracket (4). Positioning beams (5) are detachably connected to both sides of the clamping assembly on each bracket (4). Multiple positioning slots (501) are opened on the positioning beams (5). A baffle (6) is detachably connected to the side of each sliding seat (3). The terminal positioning assembly includes a terminal positioning seat (7). (7) A sliding plate (8) is slidably connected to the upper part. Each of the sliding plates (8) has a screw hole (801). A positioning cylinder (9) is detachably connected to each screw hole (801). An electromagnet (901) is fixedly connected inside the positioning cylinder (9). A conductive sheet (902) is fixedly connected to the end of the positioning cylinder (9). A plug (802) is fixedly connected to each screw hole (801) on the sliding plate (8). The electromagnet (901) is electrically connected to the conductive sheet (902) and the plug (802). The tightening assembly includes a tightening device (11) and a top plate (12) fixed on the moving end of the tightening device (11).
2. The multi-purpose wire harness connector terminal implantation device according to claim 1, characterized in that: The transverse mechanism 2 is specifically a cylinder, and the sliding seat (3) is slidably connected to the base plate (1).
3. The multi-purpose wire harness connector terminal implantation device according to claim 2, characterized in that: The sliding seat (3) has an installation guide groove (301), and the sliding seat (3) has multiple installation holes (302) located in the installation guide groove (301). The multiple installation holes (302) are linearly arranged on the sliding seat (3), and the bracket (4) is detachably connected to the installation holes (302) by screws.
4. The multi-purpose wire harness connector terminal implantation device according to claim 1, characterized in that: A guide screw (502) is fixedly connected to the positioning beam (5), and an insertion hole is opened on the bracket (4). The guide screw (502) is located in the insertion hole, and the positioning beam (5) is locked to the bracket (4) by a nut.
5. The multi-purpose wire harness connector terminal implantation device according to claim 1, characterized in that: Multiple positioning slots (501) are linearly arranged on the positioning beam (5).
6. The multi-purpose wire harness connector terminal implantation device according to claim 1, characterized in that: A guide post (10) is fixedly connected to the terminal positioning seat (7), and the slide plate (8) is slidably connected to the guide post (10). The slide plate (8) is fixedly connected to the terminal positioning seat (7) by screws.
7. The multi-purpose wire harness connector terminal implantation device according to claim 1, characterized in that: The terminal positioning seat (7) has multiple clearance slots (701) which are linearly arranged on the terminal positioning seat (7).
8. The multi-purpose wire harness connector terminal implantation device according to claim 1, characterized in that: The positioning cylinder (9) has a T-shaped cross-section, and the electromagnet (901) is located inside the through hole of the positioning cylinder (9).
9. The multi-purpose wire harness connector terminal implantation device according to claim 1, characterized in that: The clamping device (11) is specifically a cylinder.