Probiotic calcium tablet and preparation method thereof

Abstract

The application discloses a probiotic calcium tablet and a preparation method thereof. The probiotic calcium tablet comprises the following raw materials in parts by weight: a calcium compound 40-60 parts; a probiotic compound 10-20 parts; an absorption promoter 15-25 parts; a stabilizer 8-15 parts; and a flavor modifier 5-10 parts. The application can solve the problems of low calcium absorption rate and easy inactivation of probiotics in the prior art.

Description

Technical Field

[0001] This invention relates to the field of calcium tablet preparation technology, specifically to a probiotic calcium tablet and its preparation method. Background Technology

[0002] Calcium is an essential mineral element for the human body, playing a vital role in maintaining bone health, nerve conduction, muscle contraction, and other physiological functions. Traditional calcium supplements mainly use common calcium sources such as calcium carbonate and calcium citrate, but these have problems such as low absorption rates and significant gastrointestinal irritation.

[0003] In existing technologies, probiotics are easily deactivated during processing, and there is still room for improvement in the absorption and utilization rate of calcium. Furthermore, the synergistic effect between probiotics and calcium has not been fully considered.

[0004] Therefore, it is of great significance to develop a probiotic calcium tablet that can improve calcium absorption and utilization, maintain probiotic activity, and have good stability. Summary of the Invention

[0005] The problem to be solved by this invention is to provide a probiotic calcium tablet and its preparation method, which solves the problems of low calcium absorption rate and easy inactivation of probiotics in the prior art.

[0006] The technical solution provided by this invention to solve the above problems is: a probiotic calcium tablet, comprising the following raw materials in parts by weight: 40-60 parts of calcium complex; 10-20 parts of probiotic complex; Absorption enhancer 15-25 parts; Stabilizer 8-15 parts; And 5-10 parts of flavor modifier.

[0007] Preferably, the calcium complex comprises: 15-24 parts of active calcium oxide; Emulsified calcium 3-7 parts; Vitamin K2 1-5 parts; And 5-10 parts of seaweed calcium.

[0008] Preferably, the probiotic complex comprises: The viable count was 4.6 × 10⁶. 8 -6.3×10 8 5-15 portions of Lactobacillus plantarum CFU / g; The viable count was 6.0 × 10⁻⁶. 8 -9.0×10 8 20-40 portions of lactic acid bacteria (CFU / g); And the number of viable bacteria was 7.5 × 10⁻⁶. 8 -9.6×10 88-18 samples of Bifidobacteria at CFU / g.

[0009] Preferably, the absorption enhancer comprises: 25-35 parts lemon juice; Vitamin D3 0.5-1 serving; And 5-10 parts of okra extract.

[0010] Preferably, the stabilizer comprises: 5-10 parts cornstarch; Coenzyme Q10 1-2 servings; And 2-5 servings of astaxanthin.

[0011] Preferably, the flavor modifier comprises: 1-5 servings of strawberry juice; And 3-5 parts xylitol.

[0012] This invention also discloses a method for preparing probiotic calcium tablets, the method comprising the following steps: (1) Weigh each raw material according to the ratio, mix the solid components in the calcium complex and put them into a sieving device for the first sieving. (2) Mix the calcium mixture after sieving in step (1) with the liquid component in the absorption promoter and stir for 20-30 minutes; (3) Add probiotic complex to the mixture in step (2) and incubate at 25-30℃ for 28-32h to obtain fermented calcium agent; (4) The fermented calcium agent obtained in step (3) is subjected to constant temperature water bath treatment at 55-60℃ for 2 hours; (5) Add okra extract from flavor modifier and absorption promoter to the material after step (4) and mix well; (6) Add stabilizer to the material in step (5), stir evenly, and then perform a second sieve. (7) The mixture after sieving in step (6) is dried and compressed into tablets to obtain the probiotic calcium tablets.

[0013] Preferably, in step (1), the first screening is performed by using a screening device to pass through an 80-mesh sieve.

[0014] Preferably, the liquid component of the absorption enhancer in step (2) includes lemon juice and dissolved vitamin D3.

[0015] Preferably, the screening device includes a screening chamber with a feeding port at the top; it also includes a screening module and a mixing module; the screening module includes a vibrating motor and a screening filter screen, the screening filter screen is installed inside the screening chamber, and the vibrating motor is installed outside the screening chamber to drive the screening filter screen to vibrate; the screening filter screen includes an annular platform and an arched curved surface, the arched curved surface being located at the middle position of the annular platform; the mixing module is used to stir the raw materials in the screening chamber.

[0016] The screening module also includes a side filter screen. An assembly cavity is provided on the side wall of the screening chamber, and a fixing plate is provided inside the assembly cavity. The screening filter screen is horizontally installed at the lower end of the fixing plate. The fixing plate is provided with a slot for installing the side filter screen. During the mixing process of the raw materials, the raw materials that meet the specifications will enter the assembly cavity from the side filter screen and then enter the lower part of the screening chamber from the lower part of the assembly cavity, thereby effectively improving the screening efficiency.

[0017] It also includes a coarse particle collection module, which includes a gate and a collection box. The side wall of the screening chamber is provided with a passage opening, and the groove wall of the passage opening is provided with a second slot for installing the gate. The collection box is installed on the side wall of the screening chamber at a position corresponding to the second slot.

[0018] Furthermore, a control lever is provided on the gate plate, which can drive the gate plate to move up and down in the second slot to control the opening and closing of the passage.

[0019] The material collection box is provided with a channel and a material collection chamber. One end of the channel is connected to the passage opening and the other end is connected to the material collection chamber.

[0020] The collection box also includes a second channel, which connects to the first channel. A control module is installed at the connection point between the second and first channels to control whether the second channel connects to the first channel or to the collection chamber. The second channel connects to the lower part of the screening chamber. Further, the control module includes a tilting plate, a rotating shaft, and a linkage mechanism. The tilting plate is rotatably mounted at the connection point between the second and first channels via the rotating shaft. One end of the linkage mechanism is connected to the tilting plate, and the other end is connected to the lower end of the gate. Further still, the linkage structure consists of a traction cable, a fixed base, and a guide wheel. The fixed base is installed inside the side wall of the screening chamber, and the guide wheel is mounted on the fixed base. One end of the traction cable is connected to the tilting plate, and the other end is connected to the lower end of the gate. To ensure that the tilting plate automatically rotates counterclockwise after the gate moves downward, a balance block is installed on the end face of the tilting plate near the first channel.

[0021] A detector is also installed in the screening chamber. When the mixing module stops stirring, the detector senses that the height of the remaining particles on the annular platform of the screening filter is greater than the specified height and sends an alarm signal to the alarm device. The alarm device will then activate an alarm upon receiving the alarm signal.

[0022] Specifically, the mixing module includes a mixing motor, a mixing shaft, and mixing blades. The mixing motor is installed at the top of the screening chamber. One end of the mixing shaft is connected to the mixing motor for transmission, and the other end extends into the screening chamber. The mixing blades are installed on the mixing shaft, and the lower end face of the mixing blades is provided with an arc-shaped groove that matches the arched surface of the screening filter.

[0023] Compared with the prior art, the advantages of the present invention are: 1. Through the synergistic effect of calcium complex and probiotics, the absorption and utilization rate of calcium is significantly improved; 2. A special emulsified calcium preparation process is used to enhance the bioavailability of calcium; 3. By optimizing the probiotic ratio and processing technology, the activity and stability of the probiotics are ensured; 4. Add vitamin K2 and vitamin D3 to promote the targeted deposition and absorption of calcium; 5. Natural flavor modifiers are used to improve the taste and acceptability of the product; 6. The application of the screening device ensures the uniformity of product particles and improves quality stability. Attached Figure Description

[0024] The accompanying drawings, which are provided to further illustrate the invention and constitute a part of this invention, are illustrative embodiments of the invention and their descriptions are used to explain the invention and do not constitute an undue limitation of the invention.

[0025] Figure 1 This is a flowchart of the preparation method of the present invention; Figure 2 This is a three-dimensional structural diagram of the screening device of the present invention; Figure 3 This is a cross-sectional view of the screening device of the present invention; Figure 4 yes Figure 3 Enlarged view of point A in the middle; Figure 5 yes Figure 4 Enlarged view of point B in the middle; Figure 6 This is a top sectional view of the present invention.

[0026] Attached diagram labels: 1. Screening bin, 2. Collection box, 3. Control lever, 4. Feeding port, 5. Mixing motor, 6. Mixing shaft, 7. Mixing blade, 8. Assembly cavity, 9. Slot 1, 10. Fixing plate, 11. Collection cavity, 12. Channel 1, 13. Channel 2, 14. Annular platform, 15. Arched surface, 16. Side filter screen, 17. Gate, 18. Passageway, 19. Slot 2, 20. Balance block, 21. Filter hole, 22. Traction cable, 23. Fixing seat, 24. Rotating shaft, 25. Tilting plate. Detailed Implementation

[0027] The following will describe in detail the implementation of the present invention with reference to the accompanying drawings and embodiments, so that the process of how the present invention uses technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly.

[0028] In the description of this invention, it should be noted that the directional terms such as "center", "lateral", "longitudinal", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", and "counterclockwise" indicate the orientation and positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. They should not be construed as limiting the specific protection scope of this invention.

[0029] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features. Thus, the use of "first" and "second" to define a feature may explicitly or implicitly include one or more of that feature, and in the description of this invention, "a number" means two or more, unless otherwise explicitly specified.

[0030] In this invention, unless otherwise explicitly specified and limited, the terms "assembly," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can also refer to a mechanical connection; they can refer to a direct connection or a connection through an intermediate medium; or they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.

[0031] It should be understood that, when used in this specification and the appended claims, the terms "comprising" and "including" indicate the presence of the described features, integrals, steps, operations, elements and / or components, but do not exclude the presence or addition of one or more other features, integrals, steps, operations, elements, components and / or collections thereof.

[0032] It should also be understood that the terminology used in this specification of embodiments of the invention is for the purpose of describing particular embodiments only and is not intended to limit the embodiments of the invention. As used in this specification of embodiments of the invention and the appended claims, the singular forms “a,” “an,” and “the” are intended to include the plural forms unless the context clearly indicates otherwise. Example 1

[0033] This embodiment discloses a probiotic calcium tablet, comprising the following raw materials in parts by weight: 40-60 parts of calcium complex; 10-20 parts of probiotic complex; Absorption enhancer 15-25 parts; Stabilizer 8-15 parts; And 5-10 parts of flavor modifier.

[0034] The calcium complex includes: 15-24 parts of active calcium oxide; Emulsified calcium 3-7 parts; Vitamin K2 1-5 parts; And 5-10 parts of seaweed calcium.

[0035] The probiotic complex includes: The viable count was 4.6 × 10⁶. 8 -6.3×10 8 5-15 portions of Lactobacillus plantarum CFU / g; The viable count was 6.0 × 10⁻⁶. 8 -9.0×10 8 20-40 portions of lactic acid bacteria (CFU / g); And the number of viable bacteria was 7.5 × 10⁻⁶. 8 -9.6×10 8 8-18 samples of Bifidobacteria at CFU / g.

[0036] The absorption enhancer includes: 25-35 parts lemon juice; Vitamin D3 0.5-1 serving; And 5-10 parts of okra extract.

[0037] The stabilizer includes: 5-10 parts cornstarch; Coenzyme Q10 1-2 servings; And 2-5 servings of astaxanthin.

[0038] The flavor modifier includes: 1-5 servings of strawberry juice; And 3-5 parts xylitol. Example 2

[0039] This embodiment discloses a method for preparing probiotic calcium tablets, characterized in that the preparation method includes the following steps: (1) Weigh each raw material according to the ratio, mix the solid components in the calcium complex and put them into a sieving device for the first sieving. (2) Mix the calcium mixture after sieving in step (1) with the liquid component in the absorption promoter and stir for 20-30 minutes; (3) Add probiotic complex to the mixture in step (2) and incubate at 25-30℃ for 28-32h to obtain fermented calcium agent; (4) The fermented calcium agent obtained in step (3) is subjected to constant temperature water bath treatment at 55-60℃ for 2 hours; (5) Add okra extract from flavor modifier and absorption promoter to the material after step (4) and mix well; (6) Add stabilizer to the material in step (5), stir evenly, and then perform a second sieve. (7) The mixture after sieving in step (6) is dried and compressed into tablets to obtain the probiotic calcium tablets.

[0040] In step (1), the first screening is performed by using a screening device to pass the material through an 80-mesh sieve.

[0041] The liquid component of the absorption promoter mentioned in step (2) includes lemon juice and dissolved vitamin D3. Example 3

[0042] This embodiment discloses a screening device applied in Embodiment 2. Specifically, the screening device includes a screening chamber 1, with a feeding port 4 at the top. The device mainly consists of a screening module and a mixing module. The screening module includes a vibrating motor and a specially structured screening filter. The screening filter is installed inside the screening chamber 1, while the vibrating motor is located outside the screening chamber 1, generating high-frequency vibration of the screening filter through excitation force. This screening filter adopts a unique structural design, consisting of an annular platform 14 and an arched curved surface 15 located in its center. This composite structure enables automatic grading of materials during the screening process.

[0043] The mixing module is mainly used to uniformly stir the raw materials in the screening chamber 1. It consists of a mixing motor 5, a mixing shaft 6, and mixing blades 7. The mixing motor 5 is fixed to the top of the screening chamber 1 and drives the mixing blades 7 to rotate via the mixing shaft 6. It is particularly worth mentioning that the bottom contour of the mixing blades 7 matches the arched curved surface 15 of the screening screen to form an arc-shaped groove. This design makes the stirring process more thorough while avoiding damage to the screening screen.

[0044] In actual operation, this unique screening screen structure plays an important role. Coarser particles that do not meet specifications will naturally converge towards the annular platform 14 area at the edge of the screening screen under their own gravity and the stirring action of the mixing module, while the arched curved surface 15 area mainly undertakes the function of passing fine particles. This division of labor effectively improves screening efficiency.

[0045] To further improve the screening effect, the device is also equipped with a side filter screen 16. An assembly cavity 8 is provided inside the side wall of the screening chamber 1, and a fixing plate 10 is installed inside the cavity. The screening filter screen is horizontally fixed below the fixing plate 10. A slot 9 is provided on the fixing plate 10 for installing the side filter screen 16. This design allows raw materials that meet the specifications to pass not only through the bottom screening filter screen but also through the side filter screen 16 into the assembly cavity 8 during the operation of the mixing module. Then, the raw materials enter the bottom of the screening chamber through the opening at the bottom of the assembly cavity, forming a multi-channel screening process that significantly improves the processing capacity.

[0046] Considering the need to collect non-conforming materials during production, the device is also equipped with a coarse particle collection module. This module includes a gate 17 and a collection box 2. An opening 18 is provided on the side wall of the screening chamber 1, and a slot 19 is provided on its wall for installing the gate 17. The collection box 2 is installed on the side wall of the screening chamber at a position corresponding to the slot 19. The operator can control the gate 17 to move up and down within the slot 19 using a lever 3, thereby achieving flexible control over opening and closing the opening 18.

[0047] The material collection box 2 has an ingenious internal design, featuring a first channel 12 and a collection chamber 11. One end of the first channel 12 connects to the passage opening 18, and the other end communicates with the collection chamber 11. Additionally, a filter hole 21 is provided on the gate 17, and the material collection box also includes a second channel 13. The second channel 13 is interconnected with the first channel 12, and an on / off control module is installed at the connection point. This module can control whether the second channel 13 is connected to the first channel 12 or the collection chamber 11 as needed. The other end of the second channel 13 connects to the lower part of the screening bin 1, forming a complete material flow path.

[0048] The on / off control module adopts a mechanical linkage design, including a tilting plate 25, a rotating shaft 24, and a linkage mechanism. The tilting plate 25 is rotatably mounted at the connection between channel two 13 and channel one 12 via the rotating shaft 24. The linkage mechanism is a combination of a traction cable 22, a fixed seat 23, and a guide wheel. The fixed seat 23 is installed inside the side wall of the screening chamber 1, the guide wheel is mounted on the fixed seat 23, and one end of the traction cable 22 is connected to the tilting plate 25, while the other end is connected to the lower end of the gate 17. To ensure the reliability of the operation, a balance block 20 is also installed on the end face of the tilting plate 25 near channel one 12, ensuring that the tilting plate can automatically rotate counterclockwise when the gate moves down.

[0049] The device is also equipped with an intelligent monitoring system, with detectors installed inside the screening chamber. When the mixing module stops working, if the detector detects that the height of the unqualified material accumulated on the annular platform 14 of the screening filter exceeds the set threshold, it will send a signal to the alarm device to activate the alarm.

[0050] Under normal operating conditions, the mixing module continuously operates, thoroughly agitating the raw materials above the screening chamber. Coarser, non-compliant particles accumulate in the annular platform 14 area of ​​the screening filter under the combined effects of gravity and agitation. Simultaneously, due to the presence of filter holes 21 on the gate 17, compliant raw materials enter through channel 12 into channel 2 13 under gravity, ultimately flowing back to the lower part of the screening chamber to continue the screening process.

[0051] When the mixing module stops working, if the detector detects that the residual material on the annular platform 14 exceeds the predetermined height, the alarm will sound. At this time, the operator can push the control lever 3 upward, causing the gate 17 to rise and open the passage 18. During this process, the upward movement of the gate causes the tilting plate 25 to rotate clockwise via the traction cable 22, cutting off the connection between channel one 12 and channel two 13, making channel one 12 connected to the collection chamber 11. At this time, the mixing module is restarted. Under the action of the stirring force, the unqualified raw materials accumulated on the screening filter screen will enter the collection chamber 11 through the passage 18, realizing automatic cleaning and collection.

[0052] This innovative screening device, through its screening filter design combining an arched curved surface and a ring platform, not only effectively improves screening efficiency but also automatically collects and cleans up non-conforming materials, avoiding the problem of coarse particle accumulation affecting screening performance in traditional screening devices. Simultaneously, the introduction of multi-channel screening paths and an intelligent monitoring system enhances the overall efficiency and automation of the device, providing reliable technical support for industrial production.

[0053] The above description only illustrates the preferred embodiments of the present invention and should not be construed as limiting the scope of the claims. The present invention is not limited to the above embodiments, and variations in its specific structure are permitted. All modifications made within the scope of the independent claims of this invention are also within the scope of protection of this invention.

Claims

1. A probiotic calcium tablet, characterized in that, Including the following parts by weight of raw materials: 40-60 parts of calcium complex; 10-20 parts of probiotic complex; Absorption enhancer 15-25 parts; Stabilizer 8-15 parts; And 5-10 parts of flavor modifier.

2. The probiotic calcium tablet according to claim 1, characterized in that, The calcium complex includes: 15-24 parts of active calcium oxide; Emulsified calcium 3-7 parts; Vitamin K2 1-5 parts; And 5-10 parts of seaweed calcium.

3. The probiotic calcium tablet according to claim 1, characterized in that, The probiotic complex includes: The viable count was 4.6 × 10⁶. 8 -6.3×10 8 5-15 portions of Lactobacillus plantarum CFU / g; The viable count was 6.0 × 10⁻⁶. 8 -9.0×10 8 20-40 portions of lactic acid bacteria (CFU / g); And the number of viable bacteria was 7.5 × 10⁻⁶. 8 -9.6×10 8 8-18 samples of Bifidobacteria at CFU / g.

4. The probiotic calcium tablet according to claim 1, characterized in that, The absorption enhancer includes: 25-35 parts lemon juice; Vitamin D3 0.5-1 serving; And 5-10 parts of okra extract.

5. The probiotic calcium tablet according to claim 1, characterized in that, The stabilizer includes: 5-10 parts cornstarch; Coenzyme Q10 1-2 servings; And 2-5 servings of astaxanthin.

6. The probiotic calcium tablet according to claim 1, characterized in that, The flavor modifier includes: 1-5 servings of strawberry juice; And 3-5 parts xylitol.

7. A method for preparing a probiotic calcium tablet as described in any one of claims 1-6, characterized in that, The preparation method includes the following steps: (1) Weigh each raw material according to the ratio, mix the solid components in the calcium complex and put them into a sieving device for the first sieving. (2) Mix the calcium mixture after sieving in step (1) with the liquid component in the absorption promoter and stir for 20-30 minutes; (3) Add probiotic complex to the mixture in step (2) and incubate at 25-30℃ for 28-32h to obtain fermented calcium agent; (4) The fermented calcium agent obtained in step (3) is subjected to constant temperature water bath treatment at 55-60℃ for 2 hours; (5) Add okra extract from flavor modifier and absorption promoter to the material after step (4) and mix well; (6) Add stabilizer to the material in step (5), stir evenly, and then perform a second sieve. (7) The mixture after sieving in step (6) is dried and compressed into tablets to obtain the probiotic calcium tablets.

8. The method for preparing probiotic calcium tablets according to claim 7, characterized in that, In step (1), the first screening is performed by using a screening device to pass the material through an 80-mesh sieve.

9. The method for preparing probiotic calcium tablets according to claim 7, characterized in that, The liquid components of the absorption enhancer described in step (2) include lemon juice and dissolved vitamin D3.

10. The method for preparing probiotic calcium tablets according to claim 7, characterized in that, The screening device includes a screening chamber with a feeding port at the top; it also includes a screening module and a mixing module; the screening module includes a vibrating motor and a screening filter screen, the screening filter screen is installed inside the screening chamber, and the vibrating motor is installed outside the screening chamber to drive the screening filter screen to vibrate; the screening filter screen includes an annular platform and an arched curved surface, the arched curved surface being located at the middle position of the annular platform; the mixing module is used to stir the raw materials in the screening chamber.

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