Production equipment for an integrated intelligent mirror cabinet

Abstract

This invention relates to the field of mirror cabinet processing and discloses an integrated intelligent mirror cabinet production equipment, including an end-corner clamping mechanism located on a variable-pitch control mechanism, which works with curved and straight grooves to transport acrylic raw material sheets required for mirror cabinet production; a synchronous feeding mechanism located on a regional assembly mechanism, used to transport lens raw materials required for the mirror cabinet; and a splicing and sandblasting mechanism located on the regional assembly mechanism, which works with a material conveying and calibration cylinder to spray frosted raw materials onto the edges of the installed mirror cabinet. This application integrates multiple key processes in mirror cabinet production, such as raw material transportation, precise positioning, dynamic clamping, synchronous assembly, and sandblasting, into a single enclosed working tank. This avoids material transfer and repetitive positioning between multiple machines in traditional production equipment, greatly shortening processing time, reducing cumulative errors caused by multiple clamping operations, and improving overall processing accuracy and consistency.

Description

Technical Field

[0001] This invention relates to the field of mirror cabinet processing technology, specifically to an integrated intelligent mirror cabinet production equipment. Background Technology

[0002] A mirror cabinet is a type of bathroom interior decoration material. Most mirror cabinets are constructed by splicing together multiple wooden planks to form a three-dimensional cabinet for storing items. The wood used for this type of cabinet is mostly in a regular rectangular structure. A smart mirror cabinet, however, is a home product that combines traditional bathroom mirror cabinets with modern smart technology. It is not merely a cabinet for looking in the mirror and storing items, but rather a smart device center integrating multiple functions, aiming to enhance the comfort, convenience, and technological feel of the bathroom.

[0003] Traditional production involves multiple discrete processes performed at different stations by different equipment, including cutting, handling, positioning, assembly, grinding, cleaning, and lens installation. This results in frequent material turnover, long production cycles, and low efficiency. Furthermore, any change in the size or shape of the mirror cabinet (e.g., different models, customized orders) necessitates machine downtime, fixture replacement, or even adjustments to the entire production line, which is time-consuming and labor-intensive. Relying heavily on manual positioning or simple mechanical stops makes the process prone to uneven assembly gaps and misalignment due to visual errors and physical fatigue, leading to poor product consistency, unstable quality, and fragile lenses that are easily stained with fingerprints and dust. Traditional manual installation is not only inefficient but also carries a high risk of scratches, breakage, and contamination, resulting in lower yield rates and increased costs. Summary of the Invention

[0004] To address the shortcomings of existing technologies, this invention provides an integrated intelligent mirror cabinet production equipment, which solves the problems of traditional mirror cabinet production processes being fragmented, inefficient, inflexible, and highly dependent on manual labor, resulting in low product consistency, susceptibility to damage, and unstable yield.

[0005] To achieve the above objectives, the present invention provides the following technical solution: an integrated intelligent mirror cabinet production equipment, comprising: The support platform and side support frame are fixed to the support platform and are used for fixing and supporting the intelligent mirror cabinet production structure. The area assembly mechanism located on the support platform includes a working tank, an inner cylinder, and a material conveying and calibration cylinder. The inner cylinder is embedded in the working tank in a circumferentially distributed manner, and the embedding channels are arranged opposite to each other on the inner cylinder. The material conveying and calibration cylinder is fixed on one side of the working tank. The area assembly mechanism is used to form the mirror cabinet assembly working area. External limiting mechanisms are distributed around the periphery of the regional component mechanisms and are used to drive the regional component mechanisms to rotate around. The pitch control mechanism is located on the side support and is attached to the input port of the material conveying calibration cylinder. It works with the material conveying calibration cylinder to generate a circumferentially distributed pitch traction force. The corner clamping mechanism is mounted on the pitch control mechanism. Together with the arc groove and straight groove of the pitch control mechanism, it realizes the adaptive support and precise delivery of acrylic raw material sheets required for mirror cabinet production. The synchronous feeding mechanism is embedded in the embedding groove of the inner cylinder and extends into the working tank. It works in conjunction with the embedding groove of the inner cylinder and the gravity change caused by the circumferential displacement to realize the delivery of the lens raw materials required for the mirror cabinet. The splicing and sanding mechanism is located on both sides of the working tank and is used to spray abrasive material onto the edges of the mirror cabinet after installation to complete the sanding without dead angles.

[0006] Preferably, the pitch control mechanism and the area composition mechanism are located on the same mounting axis, the end corner clamping mechanism is in multiple sets and is arranged in a circular distribution on the pitch control mechanism, and the synchronous feeding mechanism is distributed and embedded in the area composition.

[0007] Preferably, the external limiting mechanism includes a support pulley, a servo motor, a fixed rotating ring, and a linkage gear ring. The support pulley consists of two sets, which are fixedly positioned on the top of the support platform. The fixed rotating ring is distributed and fixed on the surface of the material conveying calibration cylinder and the working tank, and is attached to the surface of the support pulley. The linkage gear ring is fixed on the outer wall of the material conveying calibration cylinder.

[0008] Preferably, the pitch control mechanism includes a side ring cover and a stationary plate. The side ring cover is fixed to the top of the side support and fits against the input port of the material conveying calibration cylinder. An external toothed ring is rotatably located inside the side ring cover away from the material conveying calibration cylinder. The arc grooves are arranged in a ring on the external toothed ring. An annular fixing plate is fixed inside the side ring cover near the material conveying calibration cylinder. The straight grooves are arranged in a ring on the annular fixing plate. The stationary plate is stationary on the outside of the working tank.

[0009] Preferably, the end-corner clamping mechanism includes a linear carriage, which is simultaneously embedded in the corresponding arc groove and straight groove through a set clamping structure. The linear carriage has linearly distributed conveying guide rollers that rotate inside. The outer surface of the conveying guide rollers is provided with a meshing groove. The inner side of the linear carriage is provided with a calibration side plate that rotates outward. The calibration side plate is fixed to the side wall of the linear carriage with a docking clamp and is connected to it by a reset spring.

[0010] Preferably, the synchronous feeding mechanism includes an embedded guide frame and a guide slant frame. The embedded guide frame is embedded and slidably inserted into the embedded groove of the inner cylinder through a locking strip structure on both sides, and extends into the interior of the working tank. The outer end of the embedded guide frame is provided with a corresponding side slide, and the inner wall of the side slide is provided with an inclined limiting groove. The guide slant frame is distributed opposite to the outer side of the embedded guide frame and is embedded in the inclined limiting groove through a locking shaft structure. A retaining spring structure is embedded between the guide slant frame and the inner wall of the inclined limiting groove. The inner wall of the embedded guide frame is provided with glue storage side boxes that fit closely together. The bottom output port of the glue storage side box is fitted with a coating roller, and the surface of the coating roller can contact the lens.

[0011] Preferably, the splicing sand-blasting mechanism includes a material distribution side pipe, which is linearly distributed and fixed to the side wall of the working tank. The material distribution side pipe penetrates the side wall of the working tank and extends into the interior of the working tank. The inner side wall of the material distribution side pipe is fixed with uniformly distributed spray end pipes.

[0012] Preferably, the servo motor is fixed on the support platform, and its output end is connected to the reducer unit. The output end of the reducer unit is fixed with a drive gear, and the linkage gear ring meshes with the key end of the drive gear.

[0013] Preferably, the side wall of the side-mounted ring cover has a rotatable guide gear, which meshes with the outer tooth key of the outer tooth ring, and a fine-tuning motor is fixed to the side wall of the side-mounted ring cover, with the guide gear fixed to the motor shaft of the fine-tuning motor.

[0014] This invention provides an integrated intelligent mirror cabinet production equipment. It has the following beneficial effects: 1. This invention features high integration and multi-functionality: The equipment integrates multiple key processes such as raw material conveying, precise positioning, dynamic clamping, synchronous assembly, and sandblasting into a closed working tank, avoiding material transfer and repeated positioning between multiple devices in traditional production equipment, greatly shortening the production cycle, reducing the cumulative error caused by multiple clamping, and improving the overall processing accuracy and consistency.

[0015] 2. This invention features a dynamically adjustable flexible clamping and feeding system: Through the synergistic effect of the pitch control mechanism (fine-tuning motor, guide gear, external gear ring, arc groove) and the end-corner clamping structure (linear carriage, conveying guide roller, and alignment side plate), it achieves adaptive clamping and conveying of acrylic sheet materials of different sizes and specifications. It can quickly adapt to mirror cabinet materials of different sizes and shapes without changing the clamps, significantly improving the production flexibility of the equipment. It is suitable for customized production modes of small batches and multiple varieties. Multiple sets of circumferentially distributed conveying guide rollers can move synchronously inward / outward under the drive to ensure that the sheet is accurately aligned and smoothly fed into the conveying alignment cylinder. Finally, it is accurately assembled into the main structure of the mirror cabinet in the working tank. The splicing gap is controllable, laying the foundation for subsequent seamless splicing.

[0016] 3. This invention possesses the capability for synchronized and precise loading and automated bonding of lenses and cabinets: The synchronized loading mechanism (embedded guide frame, side slide, inclined limiting groove, and guide frame) utilizes gravity, mechanical limiting, and spring reset mechanisms to achieve automatic lens grabbing, transfer, and release. Through a clever inclined mechanism and spring reset design, the guide frame expands to avoid the lens upon entry, automatically resets to support it after entry, and naturally detaches it by gravity upon release. The entire process requires no complex sensors or power source, achieving gentle, non-destructive, and automated lens installation. Lens delivery and cabinet assembly are synchronized, greatly improving assembly efficiency. The lens automatically falls from the top due to gravity and precisely bonds to the assembled cabinet, ensuring accurate positioning.

[0017] 4. This invention features a sandblasting and polishing technology with no dead angles: the drive gear, linkage gear ring, working tank, and material distribution side pipe are driven by a servo motor to reciprocate, so that the spraying angle of the splicing sandblasting mechanism (spraying end pipe) can be dynamically adjusted. The sandblasting head can rotate with the tank, realizing all-round, no-dead-angle coverage sandblasting of the mirror cabinet splicing interface. This not only ensures uniform polishing at the joint and eliminates visual and tactile seams, but also greatly improves the appearance quality and integrity of the product. The polishing process is integrated into the assembly station and carried out in real time, realizing "sandblasting as soon as splicing", avoiding secondary handling of semi-finished products and reducing production links.

[0018] 5. The present invention has a stable mechanical structure: the working tank is supported by a combination of a fixed rotating ring and a supporting pulley, which realizes the stable, low-friction reciprocating rotation of large rotating components. This support structure ensures the stability and positional accuracy of the tank during the reciprocating rotation process, providing a solid foundation for the uniformity of sandblasting operations and the accuracy of assembly positioning. Attached Figure Description

[0019] Figure 1 This is a three-dimensional schematic diagram of the main structure of the present invention. Figure 1 ; Figure 2 This is a three-dimensional schematic diagram of the main structure of the present invention. Figure 2 ; Figure 3 This is a schematic diagram of the internal structure and operating state of the present invention; Figure 4 This is a three-dimensional schematic diagram of the main structure of the present invention. Figure 3 ; Figure 5 This is a three-dimensional sectional view of the main structure of the present invention; Figure 6 This is a schematic diagram of the regional component structure of the present invention; Figure 7 This is a schematic diagram of the structure of the pitch control mechanism of the present invention. Figure 1 ; Figure 8 This is a cross-sectional schematic diagram of the variable pitch control mechanism of the present invention; Figure 9 This is a schematic diagram of the structure of the pitch control mechanism of the present invention. Figure 2 ; Figure 10 This is a schematic diagram of the end corner clamping mechanism of the present invention; Figure 11 This is a schematic diagram of the synchronous feeding mechanism of the present invention. Figure 1 ; Figure 12 This is a schematic diagram of the synchronous feeding mechanism of the present invention. Figure 2 ; Figure 13 This is a schematic diagram of the guide frame structure in its mating state according to the present invention; Figure 14 This is a schematic diagram showing the contact between the end-corner clamping mechanism of the present invention and the acrylic sheet material.

[0020] The components include: 1. Support platform; 2. Side support frame; 3. Area assembly mechanism; 4. External limiting mechanism; 5. Pitch control mechanism; 6. End corner clamping mechanism; 7. Synchronous feeding mechanism; 8. Splicing and sandblasting mechanism; 31. Working tank; 32. Inner cylinder; 33. Material conveying and calibration cylinder; 41. Support pulley; 42. Servo motor; 43. Reducer unit; 44. Fixed rotating ring; 45. Drive gear; 46. Linkage gear ring; 51. Side ring cover. 52. External gear ring; 53. Arc groove; 54. Guide gear; 55. Fine-tuning motor; 56. Annular fixed plate; 57. Straight groove; 58. Stationary plate; 61. Linear carriage; 62. Conveyor guide roller; 63. Alignment side plate; 64. Docking clamp; 71. Embedded guide frame; 72. Side slide; 73. Guide inclined frame; 74. Inclined limiting groove; 75. Glue storage side box; 76. Coating roller; 81. Distributing side pipe; 82. Spraying end pipe. Detailed Implementation

[0021] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0022] Please see the appendix Figure 1 - Appendix Figure 4 This invention provides an integrated intelligent mirror cabinet production equipment, including a support platform 1, a side support frame 2, a region composition mechanism 3, an external limiting mechanism 4, a variable distance control mechanism 5, an end corner clamping mechanism 6, a synchronous feeding mechanism 7, and a splicing and sandblasting mechanism 8; the side support frame 2 is set on the support platform 1, and the bottom of the support platform 1 is provided with anti-slip feet, and the bottom of the anti-slip feet is glued with rubber anti-slip pads to enhance the stability of the equipment placement.

[0023] The regional component 3 is assembled at the top center of the support platform 1. The regional component 3 includes a working tank 31, an inner cylinder 32, and a material conveying and calibration cylinder 33. The inner cylinder 32 is nested inside the working tank 31. A buffer spring is provided between the working tank 31 and the inner cylinder 32 to buffer the impact force during workpiece conveying. One end of the material conveying and calibration cylinder 33 is connected to the working tank 31, and the other end of the material conveying and calibration cylinder 33 is connected to the side ring cover 51 of the pitch control mechanism 5.

[0024] The external limiting mechanism 4 is set on the periphery of the area component 3, the variable pitch control mechanism 5 is set on the side support 2 and is on the same installation axis as the area component 3, the end corner clamping mechanism 6 is in multiple sets and is arranged in a circular distribution on the variable pitch control mechanism 5, the synchronous feeding mechanism 7 is in two sets and is embedded in the area component 3, and the splicing sanding mechanism 8 is in two sets and is arranged on both sides of the area component 3. This equipment is mainly for assembling and processing smart mirror cabinets. The external working area is formed by the area component 3, the external limiting mechanism 4 and the side support 2 added to the top of the support platform 1.

[0025] Please see the appendix Figure 1 - Appendix Figure 7The area component 3 is located on the support platform 1 and is used to form the mirror cabinet assembly work area. The area component 3 includes a working tank 31, which is suspended above the support platform 1. An inner cylinder 32 is set on the working tank 31, and the embedded groove is set on the inner cylinder 32. The material conveying and calibration cylinder 33 is fixed on the side of the working tank 31 near the pitch control mechanism 5. The material conveying and calibration cylinder 33 added to the side of the working tank 31 of the area component 3 mainly receives and guides the acrylic sheet raw materials required for mirror cabinet production. The inner cylinder 32 contains a synchronous feeding mechanism 7 that can convey lens raw materials. Compared with traditional wood boards, acrylic sheets have the advantages of being lightweight, impact-resistant, easy to process, moisture-proof and deformation-proof, and are more suitable for the interlocking groove conveying and pitch clamping requirements of the end corner clamping mechanism.

[0026] Please see the appendix Figure 1 - Appendix Figure 5 An external limiting mechanism 4 is located on the support platform 1 and works in conjunction with the working tank 31 and the material conveying calibration cylinder 33 to drive the rotation of the working area. The external limiting mechanism 4 includes a support pulley 41, a servo motor 42, a fixed rotating ring 44, and a linkage gear ring 46. The support pulley 41 consists of two sets, which are fixedly fixed to the top of the support platform 1 in parallel. The fixed rotating ring 44 is fixed to the surface of the material conveying calibration cylinder 33 and the working tank 31 and fits against the surface of the support pulley 41. The linkage gear ring 46 is fixed to the outer wall of the material conveying calibration cylinder 33. The servo motor 42 is fixed on the support platform 1, and its output end is connected to the reducer unit 43. The output end of the reducer unit 43 is fixed with a drive gear 45. The linkage gear ring 46 meshes with the key end of the drive gear 45. The external limiting mechanism is activated. The servo motor 42 included in mechanism 4 has its speed reduced by the reducer 43, which drives the drive gear 45 to start reciprocating. The drive gear 45 then drives the linkage gear ring 46, which is meshed and fixed on the working tank 31, to start reciprocating. The reciprocating rotation of the linkage gear ring 46 causes the working tank 31 and the fixed rotating ring 44 installed on the outside of the working tank 31 to reciprocate. The working tank 31 is supported by the fixed rotating ring 44 and the support pulley 41 installed on the top of the support platform 1. The fixed rotating ring 44 is supported by the support pulley 41 and has the ability to rotate. The rotation of the working tank 31 can be controlled by rotating the working tank 31, and the spraying direction of the splicing sandblasting mechanism 8 inside the working tank 31 can be controlled.

[0027] Please see the appendix Figure 1 - Appendix Figure 9The pitch control mechanism 5 is located on the side support 2 and works with the material conveying calibration cylinder 33 to generate a circumferentially distributed pitch traction force. The pitch control mechanism 5 includes a side ring cover 51 and a stationary plate 58. The side ring cover 51 is fixed to the top of the side support 2 and fits against the input port of the material conveying calibration cylinder 33. An external toothed ring 52 is provided inside the side ring cover 51 away from the material conveying calibration cylinder 33, and arc grooves 53 are arranged in a ring on the external toothed ring 52. An annular fixing plate 56 is fixed inside the side ring cover 51 near the material conveying calibration cylinder 33, and straight grooves 57 are arranged in a ring on the annular fixing plate 56. The stationary plate 58 is stationary on the outside of the working tank 31. A guide gear 54 is provided on the side wall of the side ring cover 51. The outer toothed ring 52 is meshed with the outer toothed key. A fine-tuning motor 55 is fixed on the side wall of the side ring cover 51. A guide gear 54 is fixed on the motor shaft of the fine-tuning motor 55. The fine-tuning motor 55 of the variable pitch control mechanism 5 is started according to the assembly size of the mirror cabinet. The fine-tuning motor 55 fixed on the side ring cover 51 drives the guide gear 54 installed at its output end to rotate at a small angle. The outer toothed ring 52 meshing with the guide gear 54 rotates at a small angle along the inside of the side ring cover 51. The rotation of the outer toothed ring 52 drives the multiple sets of arc grooves 53 on it to rotate in a circle. At the same time, it controls the multiple sets of circumferentially distributed end corner clamping structures 6 that extend into the working tank 31 to extend inward or outward to change the clamping space and clamp the raw material plate.

[0028] Please see the appendix Figure 1 - Appendix Figure 10 and appendix Figure 14The corner clamping mechanism 6 is located on the pitch control mechanism 5 and works with the arc groove 53 and the straight groove 57 to transport the acrylic raw material sheet required for mirror cabinet production. The corner clamping mechanism 6 includes a linear carriage 61, which is embedded in the corresponding arc groove 53 and straight groove 57 through a set clamping shaft structure. A rotatable conveying guide roller 62 is installed on the linear carriage 61. The outer surface of the conveying guide roller 62 is provided with a meshing groove. A calibration side plate 63 that can rotate outward is provided on the side wall of the linear carriage 61. A docking clip 64 is fixed between the calibration side plate 63 and the side wall of the linear carriage 61, and the docking clip 64 is connected to the side wall of the linear carriage 61 through a reset clip spring. The clamping shafts of the linear carriage 61 are slidably arranged inside the multiple sets of arc grooves 53, and because of the annular fixed plate 56 Under the constraint of the added multiple sets of linear grooves 57, the clamping shaft drives multiple sets of linear carriages 61 to move simultaneously inward or outward, thereby enabling the conveying guide rollers 62 to change in multiple directions according to the size of the blank. The upper and lower conveying guide rollers 62 are symmetrically related. Then, the intersection corners of the four acrylic plates contact the conveying guide rollers 62, and the two adjacent sets of acrylic plates on the top surface are provided with embedding grooves for embedding and installing lenses. At the same time, the conveying guide rollers 62 are started, and the conveying guide rollers 62 make close contact with the individual through the interlocking grooves. At the intersection of the acrylic sheets, the alignment side plates 63 installed on both sides of the linear carriage 61 rotate along the linear carriage 61, and the reset spring structure embedded between the alignment plate 64 installed on the side wall of the linear carriage 61 can drive the alignment plate 64 to always contact the edge surface of the acrylic sheet material. The circumferentially distributed conveying guide rollers 62 can convey the circumferentially distributed mirror cabinet acrylic sheet material into the conveying alignment cylinder 33. In conjunction with the small-diameter conveying alignment cylinder 33, the material sheets are driven to be spliced ​​together to form the main structure of the mirror cabinet.

[0029] Please see the appendix Figure 1 - Appendix Figure 13The synchronous feeding mechanism 7 is located on the regional component mechanism 3. It works in conjunction with the embedding groove of the inner cylinder 32 and the gravity changes caused by circumferential displacement to transport the lens materials required for the mirror cabinet. The synchronous feeding mechanism 7 includes an embedding guide frame 71 and a guide inclined frame 73. The embedding guide frame 71 is slidably embedded in the embedding groove of the inner cylinder 32 via a locking strip structure on both sides, and extends into the working tank 31. The outer end of the embedding guide frame 71 is provided with opposing side slides 72, and the inner wall of the side slides 72 is provided with inclined limiting grooves 74. The guide inclined frame 73 is located outside the embedding guide frame 71 and is embedded in the inclined limiting groove 74 via a locking shaft structure. A retaining spring structure is embedded between the guide inclined frame 73 and the inner wall of the inclined limiting groove 74. The inner wall of the guide frame 71 is provided with a glue storage side box 75. A coating roller 76 is attached to the bottom outlet of the glue storage side box 75, and the surface of the coating roller 76 can contact the lens. After the cabinet blank enters the working tank 31, the lens material is conveyed by a synchronous feeding mechanism 7 slidably installed in the embedded groove of the inner cylinder 32. The embedded guide frame 71 included in the synchronous feeding mechanism 7 rotates with the inner cylinder 32. Simultaneously, the synchronous feeding mechanism 7 is slidably embedded in the embedded groove of the inner cylinder 32 through a locking strip structure, and can extend to both the inside and outside of the inner cylinder 32. A side slide 72 installed on the outer end of the embedded guide frame 71, in conjunction with its own inclined limiting groove 74, is used to install the guide frame 73 that carries the lens material. The lens material slides along the inclined limiting groove 74 of the side slide table 72 using its own locking structure, and can extend at an angle along the inclined limiting groove 74. When the embedding guide 71 rotates to the bottom with the inner insert cylinder 32, the embedding guide 71 will fall and slide completely due to gravity. The top material structure pre-arranged on the bearing table 1 pushes the lens material into the embedding guide 71. When the guide tilting frame 73 contacts the lens material, it will extend outward along the inclined limiting groove 74 and cannot prevent the lens material from entering the embedding guide 71. After the lens is completely inserted into the embedding guide 71, the retaining spring between the locking structure of the guide tilting frame 73 and the inner wall of the inclined limiting groove 74 will drive the guide tilting frame 73 to reset, and the lens will fall into the reset guide tilting frame. The lens cannot detach from the inner wall of the embedded guide 71. By driving the inner tube 32 to rotate, the embedded guide 71 is moved to the top. Then, by gravity, it will pull the lens material down into the inner tube 32 and adhere to the main structure of the assembled mirror cabinet. Before the lens detaches from the output port of the embedded guide 71, its four sides will contact the coating roller 76 installed inside the embedded guide 71. The coating roller 76 is driven to rotate along the bottom output port of the glue storage side box 75, and the bonding glue stored in the glue storage side box 75 is transferred to the side of the lens along the surface of the coating roller 76 to facilitate the later installation and curing. The lens will then detach from the embedded guide 71 along the other port of the embedded guide 71 and adhere to the mirror cabinet.

[0030] Please see the appendix Figure 1 - Appendix Figure 6 The splicing and sandblasting mechanism 8 is located on the area component mechanism 3. It works with the material conveying and calibration cylinder 33 to spray sandblasting material onto the edge of the installed mirror cabinet. The splicing and sandblasting mechanism 8 includes a material distribution side pipe 81, which is linearly distributed and fixed to the side wall of the working tank 31. The material distribution side pipe 81 penetrates the side wall of the working tank 31 and extends into the interior of the working tank 31. The inner side wall of the material distribution side pipe 81 is fixed with uniformly distributed spray end pipes 82. When the spliced ​​mirror cabinet is placed in the working tank 31, the splicing and sandblasting mechanism 8 is driven to perform sandblasting and polishing operations on the acrylic panel splicing interface by activating the external conveying pump structure. The output pump adjusts its own spraying position by the material distribution side pipe 81 and the spray end pipe 82 that follow the rotation of the working tank 31, and then performs sandblasting operations on the end of the assembly to eliminate the joint area.

[0031] Working Principle: This equipment is mainly used for assembling and processing smart mirror cabinets. An external working area is formed by a regional component mechanism 3, an external limiting mechanism 4, and a side support frame 2 mounted on the top of the support platform 1. The material conveying and calibration cylinder 33 mounted on one side of the working tank 31 within the regional component mechanism 3 mainly receives and guides the acrylic sheet raw materials required for mirror cabinet production. A synchronous feeding mechanism 7 for conveying lens raw materials is embedded within the inner cylinder 32. This activates the servo motor 42 included in the external limiting mechanism 4, and the rotation speed of the servo motor 42 is adjusted accordingly. After the speed reducer 43 lowers the speed, it drives the drive gear 45 to begin reciprocating rotation. The drive gear 45 then drives the linkage gear ring 46, which is meshed with and fixed on the working tank 31, to begin reciprocating rotation. The reciprocating rotation of the linkage gear ring 46 causes the working tank 31 and the fixed rotating ring 44 installed on the outside of the working tank 31 to reciprocate. The working tank 31 is supported by the fixed rotating ring 44 and the support pulley 41 installed on the top of the support platform 1. The fixed rotating ring 44 is supported by the support pulley 41 and achieves fixed rotation. The rotatable capability of ring 44 allows the reciprocating rotation of the working tank 31 to cause the fixed material distribution side pipe 81 of the working tank 31 to also reciprocate in a circular motion. By rotating the working tank 31, the spray direction of the splicing sandblasting mechanism 8 inside the working tank 31 can be controlled to perform sandblasting and polishing operations on the edges of the added mirror cabinet. According to the assembly dimensions of the mirror cabinet, the fine-tuning motor 55 of the variable pitch control mechanism 5 is activated. The fine-tuning motor 55, which is fixed on the side ring cover 51, drives the guide gear 54 installed at its output end. The external gear ring 52, which meshes with the guide gear 54, rotates at a small angle along the inside of the side-mounted ring cover 51. This rotation causes the multiple sets of arc grooves 53 fitted to it to rotate circumferentially. Simultaneously, the multiple sets of circumferentially distributed end-angle clamping structures 6 extending into the working tank 31 extend inwards or outwards to change the clamping space and hold the raw material plate. The linear carriages 61 included in the end-angle clamping structures 6 slide within the multiple sets of arc grooves 53, rotating circumferentially with the arc grooves 53. Furthermore, due to the annular fixed disc 56... Under the constraint of the multiple sets of straight grooves 57, the locking structure of the linear carriage 61 is pulled by the rotation of the arc groove 53 and will move along the trajectory of the arc groove 53. Guided by the displacement state of the straight groove 57, the locking shaft drives the linear carriage 61 to move linearly along the straight groove 57, and drives multiple sets of linear carriages 61 to move inward or outward simultaneously. The multiple sets of linked linear carriages 61 cause the internally installed conveyor rollers 62 to change according to the size of the blank. The upper and lower conveyor rollers 62 are symmetrical. Then, the intersection corners of the four acrylic plates contact the conveyor rollers 62, and the two adjacent sets of acrylic plates on the top surface are opened with embedding grooves for embedding and installing lenses. At the same time, the conveyor rollers 62 are started. See Appendix. Figure 14The conveying guide rollers 62 closely contact the intersecting ends of individual acrylic sheets through the meshing grooves. The alignment side plates 63 mounted on both sides of the linear carriage 61 rotate along the linear carriage 61, and the reset spring structure embedded between them and the docking clips 64 mounted on the side wall of the linear carriage 61 ensures that the docking clips 64 always abut against the edge surface of the acrylic sheet material. The circumferentially distributed conveying guide rollers 62 transport the circumferentially distributed acrylic sheet material of the mirror cabinet into the conveying alignment cylinder 33. In conjunction with the small-diameter conveying alignment cylinder 33, the material sheets are driven to assemble together to form the main structure of the mirror cabinet. After entering the working tank 31, the synchronous feeding mechanism 7, which is slidably mounted in the groove of the embedded cylinder 32, performs the conveying operation of the lens material. The synchronous feeding mechanism 7 includes... The embedding guide 71 rotates with the inner tube 32 and slides into the embedding groove of the inner tube 32 via a locking structure. It can extend to both the inside and outside of the inner tube 32. The side slide 72 added to the outer end of the embedding guide 71, together with its own inclined limiting groove 74, is used to install the guide bracket 73 that carries the lens material. The guide bracket 73 slides along the inclined limiting groove 74 of the side slide 72 using its own locking structure and can perform inclined extension operations along the inclined limiting groove 74. When the embedding guide 71 rotates with the inner tube 32 to the lowest point, the embedding guide 71 will fall and slide completely due to gravity. The top material structure pre-arranged on the support platform 1 pushes the lens material into the embedding guide 71, while the guide bracket 73 is in contact with the lens. When the lens material is being processed, it extends outward along the inclined limiting groove 74 and cannot prevent the lens material from entering the embedding guide frame 71. Once the lens is fully inside the embedding guide frame 71, the retaining spring between the guide frame 73's retaining structure and the inner wall of the inclined limiting groove 74 drives the guide frame 73 to reset. The lens then falls onto the inner wall of the reset guide frame 73 and cannot detach from the embedding guide frame 71. By driving the inner insert 32 to rotate, the embedding guide frame 71 is moved to its highest position. Again, by gravity, it pulls the lens material down into the inner insert 32 and adheres to the assembled main structure of the mirror cabinet. Before the lens detaches from the output port of the embedding guide frame 71, its four sides contact the coating roller 76 installed inside the embedding guide frame 71, driving the coating roller 76... The 6th roller rotates along the bottom output port of the glue storage side box 75, transferring the bonding adhesive stored inside the glue storage side box 75 along the surface of the coating roller 76 to the side of the lens to facilitate subsequent installation and curing. The lens will then detach from the embedding guide frame 71 along the other side port of the embedding guide frame 71 and adhere to the mirror cabinet until it is completely embedded in the embedding groove formed after the acrylic sheet is spliced. When the spliced ​​mirror cabinet is placed in the working tank 31, the external delivery pump structure is activated to drive the splicing sandblasting mechanism 8 to perform sandblasting and polishing operations on the acrylic sheet splicing interface. The output pump adjusts its spray position by the material distribution side pipe 81 and the spray end pipe 82 that rotate with the working tank 31, and then performs sandblasting operations on the end of the assembly to eliminate the seam area until the processing of the mirror cabinet is completed.

[0032] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A production equipment for an integrated intelligent mirror cabinet, characterized in that, include: The support platform (1) and the side support frame (2) are fixed on the support platform (1); The area assembly mechanism (3) located on the support platform (1) includes a working tank (31), an inner cylinder (32), and a material conveying and calibration cylinder (33). The inner cylinder (32) is embedded in the working tank (31) in a circumferential distribution, and the embedding channels are arranged opposite to each other on the inner cylinder (32). The material conveying and calibration cylinder (33) is fixed on one side of the working tank (31). The area assembly mechanism (3) is used to form a mirror cabinet assembly working area. An external limiting mechanism (4) is distributed around the periphery of the regional component mechanism (3) and is used to drive the regional component mechanism (3) to rotate around. The pitch control mechanism (5) is located on the side support (2) and fits into the input port of the material conveying calibration cylinder (33), and works with the material conveying calibration cylinder (33) to generate a circumferentially distributed pitch traction force; The corner clamping mechanism (6) is mounted on the variable pitch control mechanism (5) and works with the arc groove (53) and straight groove (57) of the variable pitch control mechanism (5) to achieve adaptive support and precise delivery of the acrylic raw material board required for the production of the mirror cabinet. The synchronous feeding mechanism (7) is embedded in the embedding groove of the inner tube (32) and extends into the working tank (31). It works in conjunction with the embedding groove of the inner tube (32) and the gravity change formed by the circumferential displacement to realize the delivery of the lens raw materials required for the mirror cabinet. The splicing sanding mechanism (8) is distributed on both sides of the working tank (31) and is used to spray sanding material onto the edge of the mirror cabinet after installation to complete the sanding without dead angles.

2. The production equipment for an integrated intelligent mirror cabinet according to claim 1, characterized in that, The pitch control mechanism (5) and the area composition mechanism (3) are located on the same mounting axis. The end corner clamping mechanism (6) consists of multiple sets, which are arranged in a circular distribution on the pitch control mechanism (5). The synchronous feeding mechanism (7) is embedded in the area composition mechanism (3).

3. The production equipment for an integrated intelligent mirror cabinet according to claim 1, characterized in that, The external limiting mechanism (4) includes a support pulley (41), a servo motor (42), a fixed rotating ring (44), and a linkage gear ring (46). The support pulley (41) consists of two sets, which are fixed on the top of the support platform (1) in a front-to-back distribution. The fixed rotating ring (44) is distributed and fixed on the surface of the material conveying calibration cylinder (33) and the working tank (31), and is attached to the surface of the support pulley (41). The linkage gear ring (46) is fixed on the outer wall of the material conveying calibration cylinder (33). The servo motor (42) is fixed on the support platform (1), and its output end is connected to the reducer unit (43).

4. The production equipment for an integrated intelligent mirror cabinet according to claim 1, characterized in that, The pitch control mechanism (5) includes a side ring cover (51) and a stationary plate (58). The side ring cover (51) is fixed to the top of the side support (2) and is attached to the input port of the material conveying calibration cylinder (33). An external toothed ring (52) is rotated inside the side ring cover (51) away from the material conveying calibration cylinder (33). The arc groove (53) is arranged in a ring on the external toothed ring (52). An annular fixing plate (56) is fixed inside the side ring cover (51) near the material conveying calibration cylinder (33). The straight groove (57) is arranged in a ring on the annular fixing plate (56). The stationary plate (58) is stationary on the outside of the working tank (31).

5. The production equipment for an integrated intelligent mirror cabinet according to claim 1, characterized in that, The end-corner clamping mechanism (6) includes a linear carriage (61). The linear carriage (61) is embedded in the corresponding arc groove (53) and straight groove (57) through a set clamping structure. The linear carriage (61) is equipped with linearly distributed, rotatable conveying guide rollers (62). The outer surface of the conveying guide rollers (62) is provided with a biting groove. The side wall of the linear carriage (61) is provided with a calibration side plate (63) that can rotate outward. The calibration side plate (63) and the side wall of the linear carriage (61) are fixed with a docking clip (64) and are connected by a reset spring. The reset spring provides a counterforce of 0.5-1N so that the calibration side plate (63) always fits the edge of the acrylic raw material plate.

6. The production equipment for an integrated intelligent mirror cabinet according to claim 1, characterized in that, The synchronous feeding mechanism (7) includes an embedded guide frame (71) and a guide slant frame (73). The embedded guide frame (71) is embedded and slidably inserted into the embedded groove of the inner cylinder (32) through the locking strip structure on both sides, and extends into the working tank (31). The outer end of the embedded guide frame (71) is provided with a corresponding side slide (72), and the inner wall of the side slide (72) is provided with an inclined limiting groove (74). The guide slant frame (73) is relatively distributed on the outer side of the embedded guide frame (71) and is embedded in the inclined limiting groove (74) through the locking shaft structure. A retaining spring structure is embedded between the guide slant frame (73) and the inner wall of the inclined limiting groove (74). The inner wall of the embedded guide frame (71) is provided with a glue storage side box (75) that fits closely. The bottom output port of the glue storage side box (75) is fitted with a coating roller (76), and the surface of the coating roller (76) can contact the lens.

7. The production equipment for an integrated intelligent mirror cabinet according to claim 1, characterized in that, The splicing sand-making mechanism (8) includes a material distribution side pipe (81), which is linearly distributed and fixed on the side wall of the working tank (31). The material distribution side pipe (81) penetrates the side wall of the working tank (31) and extends into the interior of the working tank (31). The inner side wall of the material distribution side pipe (81) is fixed with uniformly distributed spray end pipes (82).

8. The production equipment for an integrated intelligent mirror cabinet according to claim 3, characterized in that, The output end of the reducer unit (43) is fixed with a drive gear (45), and the linkage gear ring (46) meshes with the key end of the drive gear (45).

9. The production equipment for an integrated intelligent mirror cabinet according to claim 4, characterized in that, The side wall of the side-mounted ring cover (51) has a rotatable guide gear (54), which meshes with the outer tooth key of the outer tooth ring (52). The side wall of the side-mounted ring cover (51) has a fine-tuning motor (55) fixed on it, and the guide gear (54) is fixed on the motor shaft of the fine-tuning motor (55).

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