Organic fertilizer processing system and processing method

Abstract

The application relates to the technical field of organic fertilizer processing methods, in particular to an organic fertilizer processing system and method.The purpose of the application is achieved through the following technical scheme: an organic fertilizer processing method, which comprises the following steps: step one: collecting organic fertilizer; step two: crushing and mixing the organic fertilizer and carbon-containing raw materials; step three: carrying out aerobic composting fermentation treatment on the organic fertilizer; step four: adding the fermented organic fertilizer into a processing device to process the organic fertilizer into columnar particles; and step five: carrying out packaging treatment on the columnar organic fertilizer particles to complete the processing of the organic fertilizer.Further, in the step two, the carbon-containing raw materials are dry tree leaves, wood chips, rice straw and corn stalks, and the beneficial effect is that the organic fertilizer can be processed into columnar particles, so that the use and transportation of the organic fertilizer are facilitated.

Description

Technical Field

[0001] This invention relates to the field of organic fertilizer processing technology, and more specifically to an organic fertilizer processing system and processing method. Background Technology

[0002] Organic fertilizer, primarily derived from plants and animals, is a carbon-containing material applied to the soil to provide nutrients to plants. Processed from biological matter, animal and plant waste, and plant residues, it eliminates toxic and harmful substances, becoming rich in beneficial substances, including various organic acids, peptides, and abundant nutrients such as nitrogen, phosphorus, and potassium. It not only provides comprehensive nutrition for crops but also has a long-lasting effect, increasing and renewing soil organic matter, promoting microbial reproduction, and improving the soil's physical, chemical, and biological properties. It is a key nutrient for green food production. A granulator is a molding machine that can shape materials into specific forms. In the field of organic fertilizer production technology, granulators are common production equipment. Fertilizer granulation involves multiple processes to transform shapeless fertilizer into granules. Without granulation, fertilizer is easily oxidized in the air and tends to clump together during use, hindering uniform decomposition and significantly reducing its effectiveness. However, unprocessed organic fertilizer is relatively loose, making it difficult to transport and use. Summary of the Invention

[0003] This invention relates to the field of organic fertilizer processing methods, and more specifically to an organic fertilizer processing system and method, which has the advantage of processing organic fertilizer into cylindrical granules, facilitating the use and transportation of organic fertilizer.

[0004] The objective of this invention is achieved through the following technical solution:

[0005] An organic fertilizer processing method, the method comprising the following steps:

[0006] Step 1: Collect the organic fertilizer in a centralized manner;

[0007] Step 2: Crush and mix the organic fertilizer and carbon-containing raw materials;

[0008] Step 3: Perform aerobic composting fermentation on the organic fertilizer;

[0009] Step 4: Add the fermented organic fertilizer to the processing device and process it into columnar granules;

[0010] Step 5: Pack the organic fertilizer granules into packages to complete the processing of the organic fertilizer.

[0011] Furthermore, in an organic fertilizer processing method, the carbon-containing raw materials in step two are dried leaves, sawdust, rice straw, and corn stalks.

[0012] Furthermore, in an organic fertilizer processing method, the aerobic composting temperature in step three is controlled at 45 degrees Celsius.

[0013] Furthermore, the processing device includes an extrusion box and a perforated plate fixedly connected to the lower end of the extrusion box. An extrusion plate is slidably connected inside the extrusion box, and a baffle plate is fixedly connected to the upper end of the extrusion plate.

[0014] Furthermore, a motor box I is fixedly connected to the extrusion box, a motor I is fixedly connected to the right end of the motor box I, the output shaft of the motor I passes through the motor box I and is fixedly connected to a transmission box, a sliding groove cylinder is fixedly connected to the inner side of the transmission box, a slider is slidably connected inside the sliding groove cylinder, a transmission shaft is slidably connected to the slider, the transmission shaft passes through the transmission box and is rotatably connected to the transmission box, and a spring is installed between the slider and the transmission box. Attached Figure Description

[0015] The present invention will now be described in further detail with reference to the accompanying drawings and specific implementation methods.

[0016] Figure 1 This is a flowchart illustrating an organic fertilizer processing system and method.

[0017] Figure 2 This is a schematic diagram of the overall structure of an organic fertilizer processing system;

[0018] Figure 3 This is a schematic diagram of the compression mechanism;

[0019] Figure 4 This is a schematic diagram of the compression arm transmission mechanism. Figure I ;

[0020] Figure 5 This is a schematic diagram of the compression arm transmission mechanism. Figure II ;

[0021] Figure 6 This is a structural diagram of the overload protection mechanism;

[0022] Figure 7 This is a schematic diagram of the internal structure of the overload protection mechanism;

[0023] Figure 8 This is a structural schematic diagram of the slider and drive shaft;

[0024] Figure 9 This is a schematic diagram of the feeding mechanism;

[0025] Figure 10 This is a schematic diagram of the cutting mechanism;

[0026] Figure 11 This is a schematic diagram of the scraper and slide rail structure;

[0027] Figure 12This is a schematic diagram of the scraper and transmission mechanism. Detailed Implementation

[0028] The present invention will now be described in further detail with reference to the accompanying drawings.

[0029] The following is in conjunction with the appendix Figure 1 Detailed description: An organic fertilizer processing system and method, the method comprising the following steps:

[0030] Step 1: Collect the organic fertilizer in a centralized manner;

[0031] Step 2: Crush and mix the organic fertilizer and carbon-containing raw materials;

[0032] Step 3: Perform aerobic composting fermentation on the organic fertilizer;

[0033] Step 4: Add the fermented organic fertilizer to the processing device and process it into columnar granules;

[0034] Step 5: Pack the organic fertilizer granules into packages to complete the processing of the organic fertilizer.

[0035] The following is in conjunction with the appendix Figure 1 In detail, the organic fertilizer processing system and method described herein include a second step in which carbon-containing raw materials are dried leaves, sawdust, rice straw, and corn stalks.

[0036] The following is in conjunction with the appendix Figure 1 In detail, the organic fertilizer processing system and method described herein, wherein the aerobic composting temperature in step three is controlled at 45 degrees Celsius.

[0037] The following is in conjunction with the appendix Figure 2-3 In detail, the processing device includes an extrusion box 101, a perforated plate 102, an extrusion plate 103, and a baffle plate 104. The perforated plate 102 is fixedly connected to the extrusion box 101 by welding. The extrusion plate 103 is slidably connected inside the extrusion box 101. The baffle plate 104 is fixedly connected to the upper end of the extrusion plate 103 by welding.

[0038] Furthermore, the extrusion box 101 has a hollow structure. The extrusion box 101 and the perforated plate 102 form a hollow chamber I. The chamber I is the space for extruding organic fertilizer. The extrusion plate 103 can slide up and down in the chamber I. The lower end of the perforated plate 102 is provided with multiple round holes I. When the extrusion plate 103 slides down, it extrudes the organic fertilizer in the chamber I and squeezes it out from the round holes I to form cylindrical particles. The opening II is located at the right end of the extrusion box 101. The baffle plate 104 can prevent organic fertilizer from entering the top of the extrusion plate 103 and plays a role in blocking the material.

[0039] The following is in conjunction with the appendix Figure 3-8In detail, the processing device further includes a motor housing I 201, a motor I 202, a transmission housing 203, a sliding groove cylinder 204, a slider 205, a transmission shaft 206, and a spring 207. The motor housing I 201 is fixedly connected to the extrusion box 101 by welding. The motor I 202 is fixedly connected to the right end of the motor housing I 201 by welding. The transmission housing 203 is fixedly connected to the output shaft of the motor I 202 that passes through the motor housing I 201 by welding. The sliding groove cylinder 204 is fixedly connected to the inside of the transmission housing 203 by welding. The slider 205 is slidably connected to the sliding groove cylinder 204 through the sliding groove I. The transmission shaft 206 is slidably connected to the slider 205 through the sliding groove II. The transmission housing 203 and the transmission shaft 206 are rotatably connected through the round hole II. The spring 207 is installed between the transmission housing 203 and the slider 205.

[0040] Furthermore, the motor housing I 201 provides support and installation space for the motor I 202. A shaft hole I is provided on the right side of the motor housing I 201, and the output shaft of the motor I 202 is rotatably connected in the shaft hole I. A slide groove I is provided on the slide cylinder 204, and a slider 205 is slidably connected in the slide groove I. A square slide groove II is provided on the slider 205, and the drive shaft 206 is slidably connected in the slide groove II. The slider 205 can drive the drive shaft 206 to rotate. A circular hole II is provided on the transmission box 203, through which the drive shaft 206 passes and is rotatably connected to the transmission box 203. Under normal torque rotation, the spring 207 maintains... The transmission box 203 drives the transmission shaft 206 to rotate synchronously through the slide groove cylinder 204 and the slider 205. When the added organic fertilizer has too low humidity, the impact pressure is too high, which increases the torque on the output shaft of the motor I 202. At this time, the slide groove I on the slide groove cylinder 204 pushes the slider 205 to move to the right. The spring 207 is shortened by force, and the slider 205 slides out of the slide groove I and slides to the right end face of the slide groove cylinder 204. The transmission shaft 206 rotates on the right end face of the slide groove cylinder 204, so that the transmission is disconnected and the machine is overloaded. The slider 205 can be reset by simply reversing the motor I 202 by a certain angle.

[0041] The following is in conjunction with the appendix Figure 3-5 In detail, the processing device further includes an eccentric wheel 208 and a transmission rod I 209. The transmission rod I 209 is rotatably connected to the eccentric wheel 208 via a rotating shaft I, and the extrusion plate 103 is rotatably connected to the transmission rod I 209 via a shaft hole III.

[0042] Furthermore, the eccentric wheel 208 is provided with a shaft hole II, and the transmission rod I 209 is provided with a rotating shaft I. The rotating shaft I is rotatably connected in the shaft hole II, so that the transmission rod I 209 can swing on the eccentric wheel 208. The transmission rod I 209 is provided with a rotating shaft II, and the extrusion plate 103 is provided with a shaft hole III. The rotating shaft II is rotatably connected in the shaft hole III, so that the transmission rod I 209 can rotate on the extrusion plate 103. The eccentric wheel 208 maintains counterclockwise rotation, and the eccentric wheel 208 drives the extrusion plate 103 to move up and down repeatedly through the transmission rod I 209.

[0043] The following is in conjunction with the appendix Figure 9 In detail, the processing device further includes a feeding box 301, a screw rod 302, and a motor II 303. The feeding box 301 is fixedly connected to the right side of the extrusion box 101 by welding. The screw rod 302 is rotatably connected to the feeding box 301 through the shaft hole IV. The motor II 303 is fixedly connected to the right side of the feeding box 301 by bolts. The screw rod 302 and the output shaft of the motor II 303 passing through the feeding box 301 are fixedly connected by a flat key. Opening I is located on the left side of the bottom of the feeding box 301, and opening II is located at the right end of the extrusion box 101. Opening II communicates with opening I.

[0044] Furthermore, the right end of the feeding box 301 is provided with a shaft hole IV, and the output shaft of the motor II 303 is rotatably connected in the shaft hole IV. The upper opening of the feeding box 301 allows organic fertilizer to be put into the feeding box 301. The motor II 303 drives the screw rod 302 to rotate counterclockwise to transport the organic fertilizer in the feeding box 301 through the opening I into the extrusion box 101.

[0045] The following is in conjunction with the appendix Figure 10 In detail, the processing device further includes a connecting frame 401, a motor housing II 402, a motor III 403, a rotating arm 404, and a transmission rod II 405. The connecting frame 401 is fixedly connected to the left end of the extrusion box 101 by welding. The motor housing II 402 is fixedly connected to the lower end of the connecting frame 401 by welding. The motor III 403 is fixedly connected to the motor housing II 402 by bolts. The rotating arm 404 is fixedly connected to the output shaft of the motor III 403 that passes through the motor housing II 402 by a flat key. The transmission rod II 405 is rotatably connected to the rotating arm 404 through the shaft hole VI.

[0046] Furthermore, the connecting frame 401 provides support and installation space for the motor box II 402. The upper end of the motor box II 402 is provided with a shaft hole V, in which the output shaft of the motor III 403 is rotatably connected. The rotating arm 404 is provided with a shaft hole VI, and the transmission rod II 405 is provided with a rotating shaft III, which is rotatably connected to the shaft hole VI, allowing the transmission rod II 405 to rotate around the rotating arm 404. The scraper 408 is provided with a shaft hole VII, and the transmission rod II 405 is provided with a rotating shaft IV, which is rotatably connected to the shaft hole VII, allowing the transmission rod II 405 to rotate around the scraper 408.

[0047] The following is in conjunction with the appendix Figure 11 and 12 In detail, the processing device further includes two slide rails 406, two sliders 407, and a scraper 408. The two slide rails 406 are fixedly connected to the lower end of the perforated plate 102 by welding. The two sliders 407 are slidably connected to the two slide rails 406 respectively. The scraper 408 is fixedly connected between the two sliders 407 by welding. The transmission rod II 405 is rotatably connected to the scraper 408 through the shaft hole VII.

[0048] Furthermore, the slide rail 406 restricts the degree of freedom, allowing the slider 407 to slide only on the slide rail 406 in the left and right directions. The upper end of the scraper 408 is close to the orifice plate 102. The motor III 403 drives the rotating arm 404 to rotate clockwise. The rotation of the rotating arm 404 drives the scraper 408 to move left and right repeatedly through the transmission rod II 405, thus cutting the organic fertilizer squeezed from the orifice plate 102 into cylindrical granules.

[0049] The following is in conjunction with the appendix Figure 1 In detail, the processing device also includes a frame 501, which is fixedly connected to the lower end of the extrusion box 101 by welding.

[0050] Furthermore, rack 501 provides support.

Claims

1. A method for processing organic manure, characterized by, The method includes the following steps: Step 1: Collect the organic fertilizer in a centralized manner; Step 2: Crush and mix the organic fertilizer and carbon-containing raw materials; Step 3: Perform aerobic composting fermentation on the organic fertilizer; Step 4: Add the fermented organic fertilizer to the processing device and process it into columnar granules; Step 5: Pack the organic fertilizer granules into packages to complete the processing of the organic fertilizer.

2. The method for processing organic fertilizer according to claim 1, characterized in that: The carbon-containing raw materials in step two are dried leaves, wood chips, rice straw, and corn stalks.

3. The method according to claim 1, characterized in that: In step three, the temperature for aerobic composting fermentation is controlled at 45 degrees Celsius.

4. The method according to claim 1, characterized in that: The processing device includes an extrusion box (101) and a perforated plate (102) fixedly connected to the lower end of the extrusion box (101). An extrusion plate (103) is slidably connected inside the extrusion box (101), and a baffle plate (104) is fixedly connected to the upper end of the extrusion plate (103).

5. The method according to claim 4, wherein: A motor box I (201) is fixedly connected to the extrusion box (101). A motor I (202) is fixedly connected to the right end of the motor box I (201). The output shaft of the motor I (202) passes through the motor box I (201) and is fixedly connected to a transmission box (203). A sliding groove cylinder (204) is fixedly connected to the inside of the transmission box (203). A slider (205) is slidably connected inside the sliding groove cylinder (204). A transmission shaft (206) is slidably connected to the slider (205). The transmission shaft (206) passes through the transmission box (203) and is rotatably connected to the transmission box (203). A spring (207) is installed between the slider (205) and the transmission box (203).

6. The method according to claim 5, wherein: An eccentric wheel (208) is fixedly connected to the drive shaft (206), and a drive rod I (209) is rotatably connected to the eccentric wheel (208). The drive rod I (209) is rotatably connected to the extrusion plate (103).

7. The method according to claim 4, wherein: A feeding box (301) is fixedly connected to the right side of the extrusion box (101). A screw rod (302) is rotatably connected inside the feeding box (301). A motor II (303) is fixedly connected to the right end of the feeding box (301). The output shaft of the motor II (303) passes through the feeding box (301) and is fixedly connected to the screw rod (302). An opening I is provided on the left side of the bottom of the feeding box (301), and an opening II is provided on the right end of the extrusion box (101). The opening I and the opening II are connected.

8. The method according to claim 4, wherein: A connecting frame (401) is fixedly connected to the left end of the extrusion box (101). A motor box II (402) is fixedly connected to the lower end of the connecting frame (401). A motor III (403) is fixedly connected to the motor box II (402). The output shaft of the motor III (403) passes through the motor box II (402) and is fixedly connected to a rotating arm (404). A transmission rod II (405) is rotatably connected to the rotating arm (404).

9. The method of claim 4, wherein: The lower end of the perforated plate (102) is fixedly connected to two slide rails (406), and a slider (407) is slidably connected on each of the two slide rails (406). A scraper (408) is fixedly connected between the two sliders (407), and the scraper (408) is rotatably connected to the transmission rod II (405).

10. The method of claim 4, wherein: The lower end of the extrusion box (101) is fixedly connected to the frame (501).

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