Intelligent manufacturing production line template laser cutting equipment

Abstract

The application relates to the technical field of laser cutting, in particular to an intelligent manufacturing production line template laser cutting device, which comprises a device base frame and a cutting frame erected thereon; a two-dimensional motion system composed of a transverse displacement component and a lifting displacement component is arranged on the cutting frame, the system drives a device support provided with a laser cutting head and a front observation component to realize accurate positioning. The laser cutting head is integrated with double-sided limit supporting pieces which can be dynamically adjusted. A horizontal frame table with a track is arranged in the device base frame, a steering clamping end support table which can be driven to slide by an oil pressure pusher is arranged on the horizontal frame table, a steering clamping component with a rotating alignment function is arranged on the support table, and the steering clamping component cooperates with a fixed clamping component at the other end of the device base frame to realize workpiece clamping. The device guarantees cutting precision through a composite frame and a proximal stabilizing mechanism, realizes automatic positioning of the workpiece and error compensation by utilizing front visual observation to guide intelligent clamping and coordinate correction.

Description

Technical Field

[0001] This invention relates to the field of laser cutting technology, specifically to a smart manufacturing production line template laser cutting equipment. Background Technology

[0002] Laser cutting technology, due to its high precision, high efficiency, and excellent flexibility, has become one of the key processes for processing template-type parts in intelligent manufacturing production lines. Existing template laser cutting equipment typically consists of a base frame, a motion system mounted on it, and a laser cutting head. The basic workflow of this type of equipment is as follows: after the manual or robotic arm loads and positions the material, the motion system drives the laser head to complete the cutting along a preset trajectory.

[0003] However, as intelligent manufacturing increasingly demands higher processing precision, automation levels, and flexible production capabilities, the aforementioned existing technologies have gradually revealed some shortcomings. Existing equipment generally lacks the ability to automatically and accurately sense the actual position and orientation of the workpiece before cutting and perform online compensation. Simultaneously, the dynamic stability control of the laser cutting head under high-speed motion is insufficient, making it susceptible to disturbances that affect cutting quality. These factors mean that the processing precision of existing equipment largely depends on the operator's experience and the precision of the tooling, making it difficult to achieve stable, efficient, and unmanned precision operation, thus becoming a bottleneck for its further application in intelligent production lines. Summary of the Invention

[0004] The purpose of this invention is to provide a smart manufacturing production line template laser cutting equipment to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution:

[0006] A smart manufacturing production line template laser cutting equipment includes an equipment base frame and a cutting frame mounted on the equipment base frame, both the equipment base frame and the cutting frame being mounted on a cutting machine platform; it also includes:

[0007] The table frame support plate is set on the equipment base frame, and the cutting machine frame is mounted on the table frame support plate;

[0008] A horizontal support displacement assembly, a lifting displacement assembly mounted on the horizontal support displacement assembly, and an equipment bracket mounted on the lifting displacement assembly are provided on the cutting machine frame. The horizontal support displacement assembly and the lifting displacement assembly are configured to coordinately adjust the spatial orientation coordinates of the equipment bracket.

[0009] A laser mounting bracket and a front observation component are mounted on the equipment support. The front observation component is located in front of the laser mounting bracket along the movement path of the transverse displacement component and is configured to observe the workpiece condition before laser cutting.

[0010] A horizontal frame is installed within the equipment base frame, and the movement path of the laser mounting frame is located directly above the horizontal frame. A track is provided on the horizontal frame.

[0011] A steering clamping end support platform is mounted on the crossbeam via the track, and a steering clamping assembly is provided on the steering clamping end support platform.

[0012] The equipment base is located at one end of the equipment frame, and a hydraulic actuator is mounted on the equipment base. The hydraulic actuator is configured to push the steering clamping end support platform to move along the track of the cross frame platform.

[0013] A support frame is provided on the equipment base, and a fixed clamping assembly is installed on the support frame. The fixed clamping assembly and the turning clamping assembly are arranged opposite to each other and are configured together to clamp the workpiece to be processed.

[0014] As a further aspect of the present invention: the transverse support displacement assembly includes a transverse guide rail module and a transverse panel disposed on the transverse guide rail module, wherein a displacement guide slide rail is disposed on the transverse panel.

[0015] The lifting displacement assembly includes a lifting frame body, which is mounted on the transverse guide rail module via a frame box and slides within the displacement guide rail via a guide sliding buckle.

[0016] The main body of the lifting frame is provided with a support lifting panel, and the equipment support is installed on the support lifting panel.

[0017] As a further aspect of the present invention: the equipment bracket includes a bracket body, and a side wing lifting plate is provided on the side edge of the bracket body. The side wing lifting plate is slidably mounted on the bracket lifting panel via a side sliding guide rail.

[0018] The main body of the bracket is provided with a hoisting pivot, and the laser mounting frame is rotatably hoisted to the bottom of the hoisting pivot;

[0019] A steering drive motor is provided on the top of the main body of the bracket. The drive end of the steering drive motor is connected to a belt drive wheel. The belt drive wheel is connected to the hoisting shaft of the laser mounting frame through belt drive, and is configured to drive the laser mounting frame to rotate around the hoisting shaft.

[0020] As a further aspect of the present invention: the laser mounting frame includes a main frame and a side support plate disposed above the main frame;

[0021] A laser component is installed below the main frame of the mounting bracket, and limit supports are symmetrically arranged on both sides of the laser component.

[0022] As a further aspect of the present invention: the laser element includes:

[0023] A laser generator mounted on the main frame of the mounting bracket via a mounting connector; and...

[0024] A cooling sleeve is fitted around the laser generator, and a beam outlet is provided at the bottom of the cooling sleeve;

[0025] The laser generator is equipped with a focusing lens at the position corresponding to the beam exit.

[0026] As a further aspect of the present invention: the limiting support includes:

[0027] The equipment rack is mounted on the main frame of the mounting frame via mounting columns;

[0028] Supports and pushers are installed within the equipment rack;

[0029] The bottom of the support is connected to a telescopic rod, and the end of the telescopic rod is fitted with a support clamping block through a connector and a swing support shaft.

[0030] The push end of the inner pusher is connected to the swing support shaft and is configured to drive the support clamping block to swing around the swing support shaft to adjust the clamping angle;

[0031] The support block is provided with a roller mounting groove, and a sliding pad is provided in the roller mounting groove.

[0032] As a further embodiment of the present invention: a front mounting plate is provided at the front of the main frame of the mounting bracket;

[0033] The front observation component includes an industrial camera mounted on the front mounting plate and a camera lens disposed at the bottom of the industrial camera.

[0034] The bottom of the front mounting plate is also provided with a protective cover bracket, on which a protective lens is mounted to cover the front of the camera lens.

[0035] As a further aspect of the present invention: the steering clamping end support platform includes:

[0036] A movable slide table that is slidably mounted on the track of the crossbeam;

[0037] A support frame is mounted on the movable slide, and a transverse guide rail is installed on the support frame laterally.

[0038] A slider platform slidably disposed on the transverse guide rail; and,

[0039] The push rod connecting plate is installed at the end of the movable slide, and the pushing end of the hydraulic actuator acts on the push rod connecting plate.

[0040] As a further aspect of the present invention: the steering clamping assembly includes:

[0041] The speed reducer is installed on the slider platform;

[0042] A servo motor connected to the reducer is driven, the servo motor being equipped with a pneumatic transmission component; and,

[0043] Pneumatic grippers installed at the end of the pneumatic transmission component.

[0044] As a further embodiment of the present invention: the pneumatic gripper includes:

[0045] Gripper base;

[0046] A drive piston disposed on the gripper base; and

[0047] Multiple gripper fingers arranged around the drive piston, each gripper finger achieving opening and closing movement through an opening and closing groove formed on the gripper base.

[0048] Compared with the prior art, the beneficial effects of the present invention are:

[0049] Precise positioning of the laser cutting head is achieved through a two-dimensional motion system combining lateral movement and lifting. A dual-sided limiting support with actively adjustable clamping angle and support force is integrated into the laser cutting head, providing near-end dynamic stability and auxiliary guidance during the cutting process. Simultaneously, a front-mounted vision observation unit is integrated in front of the cutting head's movement path, forming a "observe first, then process" workflow. The workpiece clamping system employs a design combining a fixed end and a movable, steerable end. The steerable end clamp has a rotational alignment function based on the aforementioned visual feedback and can be adjusted over a wide range along the workpiece axis to accommodate different sizes.

[0050] This equipment, with its high-rigidity foundation and dynamic stabilization mechanism, ensures high-speed and high-precision laser cutting quality, especially suppressing vibration in the fine processing of thin plates. Vision-guided intelligent clamping and coordinate correction enable automatic and accurate positioning and error compensation of the workpiece, significantly reducing reliance on manual operation and improving the first-piece success rate. The modular and flexible design allows the equipment to quickly adapt to the processing needs of workpieces of different sizes, shapes and cutting angles, making it highly adaptable to various processes.

[0051] It should be understood that the above general description and the following detailed description are exemplary and explanatory only, and do not limit this application. Attached Figure Description

[0052] The accompanying drawings, which are incorporated in and form part of this specification, illustrate embodiments consistent with this application and, together with the description, serve to explain the principles of this application. Furthermore, these drawings and textual descriptions are not intended to limit the scope of the concept in any way, but rather to illustrate the concepts of this application to those skilled in the art through reference to specific embodiments.

[0053] Figure 1 This is a schematic diagram of the overall structure of the intelligent manufacturing production line template laser cutting equipment provided in an embodiment of the present invention.

[0054] Figure 2 This is a schematic diagram of the structure of the cutting frame provided in an embodiment of the present invention.

[0055] Figure 3 This is a schematic diagram of the structure of the equipment bracket provided in an embodiment of the present invention.

[0056] Figure 4 This is a schematic diagram of the structure of the laser component and the limiting support component provided in an embodiment of the present invention.

[0057] Figure 5 This is a schematic diagram of the structure of the front-end observation component provided in an embodiment of the present invention.

[0058] Figure 6 This is a schematic diagram of the structure of the steering clamping end support platform and the steering clamping assembly provided in an embodiment of the present invention.

[0059] Figure 7 This is a schematic diagram of the structure of the pneumatic gripper provided in an embodiment of the present invention.

[0060] In the diagram: 1. Equipment base frame; 2. Cutting machine frame; 3. Equipment support; 4. Laser mounting frame; 5. Laser component; 6. Limiting support; 7. Front observation assembly; 8. Steering clamping end support platform; 9. Steering clamping assembly; 11. Support frame platform; 12. Equipment base platform; 13. Horizontal frame platform; 14. Platform frame support plate; 15. Hydraulic actuator; 16. Fixed clamping assembly; 21. Horizontal support displacement assembly; 22. Lifting displacement assembly; 31. Support body; 32. Side wing lifting plate; 33. Side sliding guide rail; 34. Lifting shaft; 35. Steering drive motor; 36. Belt drive wheel; 41. Mounting frame main frame; 42. Side support plate; 46. Front mounting plate; 51. Mounting connector; 52. Laser generator; 53. Cooling sleeve; 54. Beam outlet; 55. Focusing lens; 61. Mounting column 62. Equipment frame; 63. Support; 64. Telescopic rod; 65. Connector; 66. Swing support shaft; 67. Support clamp; 68. Internal pusher; 69. Grip roller mounting groove; 71. Industrial camera; 72. Camera lens; 73. Protective cover bracket; 74. Protective lens; 81. Moving slide; 82. Support frame; 83. Transverse guide rail; 84. Slider platform; 85. Push rod connecting plate; 91. Servo motor; 92. Reducer; 93. Pneumatic transmission component; 94. Pneumatic gripper; 211. Transverse guide rail module; 212. Transverse panel; 213. Displacement guide rail; 221. Lifting frame body; 222. Support lifting panel; 223. Frame box; 224. Guide sliding buckle; 941. Gripper base; 942. Drive piston; 943. Opening and closing groove; 944. Gripper finger. Detailed Implementation

[0061] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings, examples of which are illustrated in the drawings. When the following description relates to the drawings, unless otherwise indicated, the same numbers in different drawings represent the same or identical elements.

[0062] Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0063] The specific implementation of the present invention will be described in detail below with reference to specific embodiments.

[0064] Example 1: This example provides a smart manufacturing production line template laser cutting equipment, the overall structure and workflow of which are as follows:

[0065] refer to Figure 1 and Figure 2The intelligent manufacturing production line template laser cutting equipment of this embodiment is mounted on a stable cutting machine platform (not shown in the figure). Its core architecture includes a base frame 1 as the basic support structure, and a cutting machine frame 2 set on the base frame 1 for performing cutting operations.

[0066] The equipment base frame 1 forms the base of the equipment, and a long, horizontal crossbeam 13 is horizontally mounted inside it. Precision linear tracks are arranged along the length of the upper surface of the crossbeam 13. A ring of frame support plates 14 is arranged around the top of the equipment base frame 1, surrounding the working area to support the structure above. An equipment base 12 is fixedly mounted at one end of the equipment base frame 1, and a hydraulic actuator 15 is installed on this base. A support frame 11 is also provided on the equipment base frame 1 at the opposite end or side of the equipment base 12. The cutting machine frame 2 is a single gantry or cantilever structure, its bottom fixedly mounted on the frame support plate 14, spanning directly above the crossbeam 13.

[0067] A precision two-dimensional motion system is integrated on the cutting frame 2 to drive the movement of the cutting execution components. This system includes a horizontal displacement component 21 and a vertical displacement component 22. The horizontal displacement component 21 is mounted on the crossbeam of the cutting frame 2, and its direction of movement is parallel to the lower horizontal platform 13. The vertical displacement component 22 is mounted on the horizontal displacement component 21 and can be moved laterally by it. Simultaneously, the vertical displacement component 22 itself can drive its supporting part to move vertically. An equipment bracket 3 is ultimately mounted on the output end of the vertical displacement component 22, thus enabling it to be precisely driven to any preset two-dimensional coordinate position above the horizontal platform 13. The equipment bracket 3 mainly houses two functional components: a laser mounting frame 4 for performing the cutting, and a front observation component 7 located in front of the laser mounting frame 4 (with its lateral movement direction as a reference).

[0068] A sliding steering clamping end support platform 8 is installed on the track of the crossbeam 13. This support platform 8 is connected to the piston rod of the hydraulic actuator 15 via a push rod connecting plate 85 at its end, allowing it to slide along the track of the crossbeam 13 under the drive of the hydraulic actuator 15. A steering clamping assembly 9 is provided on the upper part of the steering clamping end support platform 8. Meanwhile, a fixed clamping assembly 16 is installed on the support frame 11 of the equipment base frame 1. The fixed clamping assembly 16 and the steering clamping assembly 9 are arranged opposite each other along the length of the crossbeam 13, and work together to clamp and fix the long strip workpiece to be cut from both ends.

[0069] When the equipment is in operation, the operator or robotic arm first places the template workpiece to be processed on the horizontal frame 13, clamping one end of it with the fixed clamping assembly 16. Next, the hydraulic actuator 15 actuates, pushing the steering clamping end support platform 8 and its steering clamping assembly 9 towards the workpiece until the steering clamping assembly 9 reliably clamps the other end of the workpiece. At this point, the workpiece is securely clamped on the horizontal frame 13. Then, the horizontal support displacement assembly 21 and the lifting displacement assembly 22 work together to move the equipment support 3 to the processing starting point. The pre-observation assembly 7 first acquires and positions the area of ​​the workpiece to be cut. Subsequently, the laser mounting frame 4 moves to the predetermined position, and its lower laser head emits a high-energy laser beam, cutting the workpiece according to a preset path. Throughout the cutting process, the two-dimensional motion system drives the laser mounting frame 4 to precisely follow the cutting trajectory, and the pre-observation assembly 7 can work intermittently for process monitoring. After cutting is completed, all moving parts reset, the clamping assembly releases, and the finished product can be removed.

[0070] In this embodiment, the equipment base frame 1 and the cutting frame 2 are designed separately, decoupling the load-bearing mechanism from the motion execution mechanism. This reduces the impact of the mass of moving parts on the stability of the foundation and improves the overall rigidity. A two-dimensional Cartesian coordinate motion system composed of the horizontal displacement component 21 and the lifting displacement component 22 enables rapid and precise positioning of the laser processing head at any point in the horizontal plane. The workpiece clamping system adopts a "one static, one dynamic" design. The fixed clamping component 16 provides a reference, while the rotating clamping end support platform 8, driven by hydraulic pressure, can adjust its position over a wide range to accommodate workpieces of different lengths. The rotating clamping component 9 on it also provides rotational freedom, facilitating the correction of workpiece angles or specific angle cutting. The pre-observation component 7 intervenes before cutting, achieving visual guidance positioning and ensuring subsequent precise processing.

[0071] Example 2, reference Figure 2 and Figure 3 Based on Embodiment 1, this embodiment elaborates in detail on the horizontal displacement component 21, the lifting displacement component 22 and their connection structure with the equipment support 3.

[0072] The transverse displacement assembly 21 specifically includes a high-precision transverse guide rail module 211 mounted on the crossbeam of the cutting machine frame 2. This module typically includes guide rails, sliders, and built-in servo motors and ball screws. A rigid transverse panel 212 is fixedly mounted on the slider of the transverse guide rail module 211 and can reciprocate at high speed and smoothly along the X-axis direction (parallel to the crossbeam 13) with the slider. On the upper surface of the transverse panel 212, at least one displacement guide rail 213 is also mounted parallel to the direction of movement.

[0073] The main body of the lifting and displacement assembly 22 is a lifting frame body 221. The back of the lifting frame body 221 is fixedly connected to the slider or horizontal panel 212 of the horizontal guide rail module 211 via a frame box 223, thereby obtaining X-axis movement. On the back of the lifting frame body 221, a guide sliding buckle 224 matching the displacement guide slide rail 213 is also provided. The guide sliding buckle 224 engages in the displacement guide slide rail 213, so that while the lifting frame body 221 obtains X-axis drive, its back receives additional support and guidance, effectively resisting the overturning torque generated by the front load (equipment bracket 3 and laser head), ensuring smooth movement. The lifting frame body 221 integrates a vertical drive mechanism (such as another set of servo motors and ball screws), which drives a bracket lifting panel 222 to perform Z-axis lifting and lowering movement.

[0074] The equipment bracket 3 is connected to the bracket lifting panel 222 via its side lifting plate 32. Specifically, the side lifting plate 32 is slidably mounted on the bracket lifting panel 222 via a side sliding guide rail 33. This side connection method leaves ample uninterrupted working space under the front of the equipment bracket 3. A steering drive motor 35 is provided at the top of the bracket body 31 of the equipment bracket 3, which transmits power to the hoisting shaft 34 via a belt drive pulley 36 and a belt (not shown in the figure). The upper part of the laser mounting frame 4 is rotatably suspended at the bottom of the hoisting shaft 34 via bearings and other structures, so that it can rotate around the vertical axis (Y-axis) under the drive of the steering drive motor 35 to adjust the direction of laser emission.

[0075] During the positioning process, the control system sends commands simultaneously or sequentially to the drive motors within the transverse guide rail module 211 and the lifting and displacement assembly 22, based on the cutting path code. The transverse guide rail module 211 drives the entire transverse panel 212 and all components above it (including the lifting and displacement assembly 22, the equipment bracket 3, and the laser mounting frame 4) to move along the X-axis. Simultaneously or subsequently, the lifting and displacement assembly 22 drives the support lifting panel 222 to move up and down along the Z-axis, thereby adjusting the height of the equipment bracket 3 and the laser mounting frame 4. When the cutting angle needs to be adjusted, the steering drive motor 35 starts, driving the hoisting shaft 34 and the laser mounting frame 4 to rotate as a whole via belt drive, changing the orientation of the laser beam outlet 54.

[0076] Example 3 illustrates the detailed structure and function of the laser mounting bracket 4 and the laser component 5 and limiting support component 6 mounted on it.

[0077] like Figure 3 and Figure 4As shown, the main body of the laser mounting frame 4 is a main frame 41, the upper part of which is connected to the hoisting shaft 34 via a side support plate 42. At the center below the main frame 41, a laser component 5 is mounted via a mounting connector 51. The laser component 5 is the cutting energy source, its core being a laser generator 52. A cooling sleeve 53 is tightly fitted around the laser generator 52, with coolant circulating within its channels to remove the large amount of heat generated during laser operation, ensuring stable long-term operation of the laser. The bottom of the cooling sleeve 53 contracts to form a beam outlet 54 from which the laser beam generated by the laser generator 52 exits. Inside the beam outlet 54, a focusing lens 55 is installed to focus the laser beam into a small, high-energy-density spot.

[0078] On both sides of the laser component 5, two sets of identical limiting supports 6 are symmetrically installed. Each set of limiting supports 6 includes an equipment frame 62 fixed to the main frame 41 of the mounting bracket via a mounting post 61. Two core actuators are installed inside the equipment frame 62: one is a support 63 (such as a cylinder or electric cylinder), and the other is an internal thruster 68 (such as a miniature cylinder). The piston rod of the support 63 extends downwards, its end being a telescopic rod 64. The bottom end of the telescopic rod 64 is connected to a swing shaft 66 via a connector 65. The support clamp 67 is mounted on this swing shaft 66 and can swing around it. The piston rod of the internal thruster 68 is arranged horizontally or inclined, its end directly or via a connecting rod connected to the swing shaft 66. The bottom of the support clamp 67 is machined with a roller mounting groove 69, in which a low-friction sliding pad (such as a polytetrafluoroethylene or engineering plastic block) is embedded. At the front end of the main frame 41 of the mounting bracket, a front mounting plate 46 is also fixed for mounting the front observation component 7.

[0079] Before laser cutting begins, the limiting supports 6 on both sides act first. First, the support 63 pushes the telescopic rod 64 downwards, lowering the support clamps 67 until their sliding pads lightly touch or slightly press against the workpiece surface. Then, the pusher 68, acting according to a control signal, pushes or pulls the swing shaft 66, causing the support clamps 67 on both sides to swing towards or away from each other at a small angle. During cutting, the sliding pads of the support clamps 67 on both sides are in close contact with the upper surface of the workpiece. As the laser head moves, the support clamps 67 slide on the workpiece like "skis." Their main function is not clamping, but rather limiting and supporting the laser head from both sides, preventing lateral swaying or nodding when moving at high speed or encountering uneven workpieces.

[0080] This embodiment provides an active "follow-up stabilization mechanism" for a highly dynamic laser cutting head. In this design, the limiting support 6 is directly integrated into the laser mounting bracket 4, with its support point (sliding pad) very close to the laser beam's point of action. The principle is based on independently controllable support clamps 67 on both sides, maintaining a controllable contact force with the workpiece surface throughout the cutting process. The support 63 provides flexible vertical support to offset some gravity and adapt to workpiece surface undulations; the pusher 68 provides horizontal fine-tuning force to correct the relative position between the laser head and the cutting kerf, or to resist lateral disturbances. This significantly improves cutting quality. Through near-end dynamic support and limiting, high-frequency vibrations during the cutting process are effectively suppressed, resulting in a narrower, straighter cutting kerf and a smoother cross-section, especially for thin plates or intricate pattern cutting, where the improvement is particularly noticeable.

[0081] Example 4 describes the cooperative working method of the front observation component 7 and the steering clamping component 9.

[0082] like Figures 5 to 7 As shown, the front observation assembly 7 is mounted on the mounting plate 46 in front of the laser mounting bracket 4. It mainly consists of an industrial camera 71 and a camera lens 72, used to acquire high-resolution images of the workpiece surface. To protect the expensive camera lens 72 from dust and molten metal slag from cutting debris, a protective cover bracket 73 is specially provided at the bottom of the front mounting plate 46, on which a high-transmittance protective lens 74 is mounted, completely shielding the camera lens 72 from the working environment. The protective lens 74 is designed to be detachable or have a self-cleaning function for easy maintenance.

[0083] The steering and clamping assembly 9 is the moving end of the workpiece clamping system, and its structure is as follows: Figure 6 and Figure 7 As shown, it is mounted on the slider platform 84 of the steering clamping end support 8. The steering clamping assembly 9 includes a servo motor 91, which is connected to a reducer 92 to increase the output torque. The output shaft of the reducer 92 is connected to the final pneumatic gripper 94 via a pneumatic transmission component 93 (a component integrating a rotary air connector and a sliding conductive ring, which can transmit air source and electrical signal while rotating). The pneumatic gripper 94 includes a gripper base 941, an internal drive piston 942, and multiple gripper fingers 944 arranged around it. The roots of the gripper fingers 944 are located in the opening and closing grooves 943 of the gripper base 941. When compressed air pushes the drive piston 942 to move, it will drive all the gripper fingers 944 to open and close radially in sync, thereby clamping or releasing the workpiece.

[0084] After the workpiece is loaded and initially fixed by the clamping assembly 16, the hydraulic actuator 15 pushes the steering clamping end support 8 to move, bringing the pneumatic gripper 94 closer to the workpiece end. At this time, the front observation assembly 7 is activated, and the industrial camera 71 takes pictures of the workpiece's clamping area and nearby positioning marks. The image processing system analyzes the pictures and accurately calculates the actual position and angle of the workpiece end. Then, the control system first drives the servo motor 91 of the steering clamping assembly 9 to rotate, which drives the entire pneumatic gripper 94 to rotate through the reducer 92 and the pneumatic transmission component 93, aligning the orientation of its gripper fingers 944 with the calculated workpiece angle. After alignment, the pneumatic gripper 94 actuates, clamping the workpiece. Simultaneously, the image data can also be used to correct the coordinate system of the entire workpiece, compensate for placement errors, and generate a corrected cutting path. During the cutting process, if the workpiece needs to be rotated at a specific angle for multi-faceted processing, the steering clamping assembly 9 can drive the clamped workpiece to rotate precisely under the drive of the servo motor 91.

[0085] This embodiment provides high-precision visual feedback. Its core technology is a closed loop between machine vision and motion control. The vision system identifies workpiece features and calculates the pose deviation (including position and angle). This deviation value serves as input to the control system, first driving the steering clamping assembly 9 to compensate for rotational direction (one-dimensional rotational degree of freedom), ensuring perfect alignment between the clamp and the workpiece, achieving "adaptive clamping" and avoiding stress or damage to the workpiece or equipment caused by forced clamping. After clamping, the visual data is further used to update the global machining coordinate system, achieving "software positioning," replacing traditional mechanical alignment, resulting in higher precision and greater flexibility. The protective lens 74 ensures long-term reliable operation of the vision system in harsh industrial environments.

[0086] The fixed clamping assembly 16 serves as the reference end for workpiece clamping. Its structure is typically more robust and simpler than the turning end. It can employ a high-force pneumatic or hydraulic vise, directly fixed to the support frame 11, providing an unshakeable reference clamping force. Several positioning blocks or adjustable limiters (not shown) may be installed on the crossbeam 13 for coarse workpiece positioning. The equipment is typically equipped with safety light curtains or protective door interlocking devices to ensure personnel cannot enter hazardous areas during operation. A laser protective cover (not shown) covers the cutting area to prevent laser radiation escape. Limit switches are installed at the extreme positions of all moving parts. The electrical cabinet integrates a central control system that coordinates and processes signals from various sensors and drives all motors, cylinders, lasers, cameras, and other actuators to operate in an orderly manner.

[0087] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within the present invention.

[0088] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A laser cutting device for templates in an intelligent manufacturing production line, comprising a base frame (1) and a cutting frame (2) mounted on the base frame (1), wherein both the base frame (1) and the cutting frame (2) are mounted on a cutting machine platform; characterized in that, Also includes: The table frame support plate (14) is set on the equipment base frame (1), and the cutting machine frame (2) is mounted on the table frame support plate (14); A horizontal support displacement assembly (21) is provided on the cutting machine frame (2), a lifting displacement assembly (22) is mounted on the horizontal support displacement assembly (21), and an equipment bracket (3) is installed on the lifting displacement assembly (22). The horizontal support displacement assembly (21) and the lifting displacement assembly (22) are configured to coordinately adjust the spatial orientation coordinates of the equipment bracket (3). The laser mounting bracket (4) and the front observation component (7) are mounted on the equipment bracket (3). The front observation component (7) is located in front of the laser mounting bracket (4) along the movement path of the transverse displacement component (21) and is configured to observe the workpiece condition before laser cutting. A horizontal frame (13) is installed inside the equipment base frame (1). The movement path of the laser mounting frame (4) is located directly above the horizontal frame (13). A track is provided on the horizontal frame (13). A steering clamping end support platform (8) is mounted on the cross frame platform (13) via the track, and a steering clamping assembly (9) is provided on the steering clamping end support platform (8). The equipment base (12) is provided at one end of the equipment base frame (1), and the hydraulic actuator (15) is installed on the equipment base (12). The hydraulic actuator (15) is configured to push the steering clamping end support (8) to move along the track of the cross frame (13). The support frame (11) is set on the equipment base (1), and the fixed clamping assembly (16) is installed on the support frame (11). The fixed clamping assembly (16) is arranged opposite to the turning clamping assembly (9) and is configured together to clamp the workpiece to be processed.

2. The intelligent manufacturing production line template laser cutting equipment according to claim 1, characterized in that: The transverse support displacement assembly (21) includes a transverse guide rail module (211) and a transverse panel (212) disposed on the transverse guide rail module (211), and a displacement guide slide rail (213) is disposed on the transverse panel (212). The lifting displacement assembly (22) includes a lifting frame body (221), which is mounted on the transverse guide rail module (211) via a frame box (223) and is engaged and slidably within the displacement guide rail (213) via a guide sliding buckle (224). The lifting frame body (221) is provided with a support lifting panel (222), and the equipment support (3) is installed on the support lifting panel (222).

3. The intelligent manufacturing production line template laser cutting equipment according to claim 2, characterized in that: The equipment bracket (3) includes a bracket body (31), and a side wing lifting plate (32) is provided on the side edge of the bracket body (31). The side wing lifting plate (32) is slidably installed on the bracket lifting panel (222) via a side sliding guide rail (33). The main body (31) of the bracket is provided with a hoisting shaft (34), and the laser mounting frame (4) is rotatably hoisted to the bottom of the hoisting shaft (34); A steering drive motor (35) is provided on the top of the main body (31) of the bracket. The drive end of the steering drive motor (35) is connected to a belt drive wheel (36). The belt drive wheel (36) is connected to the hoisting shaft (34) of the laser mounting frame (4) via belt drive and is configured to drive the laser mounting frame (4) to rotate around the hoisting shaft (34).

4. The intelligent manufacturing production line template laser cutting equipment according to claim 3, characterized in that: The laser mounting frame (4) includes a main frame (41) and a side support plate (42) disposed above the main frame (41). A laser component (5) is installed below the main frame (41) of the mounting bracket, and limit support components (6) are symmetrically arranged on both sides of the laser component (5).

5. The intelligent manufacturing production line template laser cutting equipment according to claim 4, characterized in that: The laser element (5) includes: A laser generator (52) is mounted on the main frame (41) of the mounting bracket via a mounting connector (51); and, A cooling sleeve (53) is fitted around the laser generator (52), and a beam outlet (54) is opened at the bottom of the cooling sleeve (53). The laser generator (52) is provided with a focusing lens (55) at the position corresponding to the beam outlet (54).

6. The intelligent manufacturing production line template laser cutting equipment according to claim 4, characterized in that: The limiting support (6) includes: The equipment rack (62) is mounted on the main frame (41) of the mounting frame via the mounting column (61); Support (63) and pusher (68) are provided in the equipment rack (62); The bottom of the support (63) is connected to a telescopic rod (64), and the end of the telescopic rod (64) is equipped with a support clamp (67) through a connector (65) and a swing shaft (66). The push end of the pusher (68) is connected to the swing shaft (66) and is configured to drive the support clamp (67) to swing around the swing shaft (66) to adjust the clamping angle. The support clamping block (67) is provided with a roller mounting groove (69), and a sliding pad is provided in the roller mounting groove (69).

7. The intelligent manufacturing production line template laser cutting equipment according to claim 4, characterized in that: A front mounting plate (46) is provided in front of the main frame (41) of the mounting bracket. The front observation component (7) includes an industrial camera (71) mounted on the front mounting plate (46) and a camera lens (72) disposed at the bottom of the industrial camera (71). The bottom of the front mounting plate (46) is also provided with a protective cover bracket (73), on which a protective lens (74) is installed covering the front of the camera lens (72).

8. The intelligent manufacturing production line template laser cutting equipment according to claim 1, characterized in that: The steering clamping end support platform (8) includes: A movable slide (81) is slidably mounted on the track of the crossbeam (13). A support frame (82) is mounted on the movable slide (81), and a transverse guide rail (83) is installed on the support frame (82). A slider platform (84) slidably disposed on the transverse guide rail (83); and, The push rod connecting plate (85) is installed at the end of the movable slide (81), and the pushing end of the hydraulic actuator (15) acts on the push rod connecting plate (85).

9. The intelligent manufacturing production line template laser cutting equipment according to claim 8, characterized in that: The steering clamping assembly (9) includes: The reducer (92) is installed on the slider platform (84). A servo motor (91) connected to the reducer (92) is driven, the servo motor (91) being equipped with a pneumatic transmission element (93); and, Pneumatic gripper (94) installed at the end of the pneumatic transmission component (93).

10. The intelligent manufacturing production line template laser cutting equipment according to claim 9, characterized in that: The pneumatic gripper (94) includes: Gripper base (941); A drive piston (942) is disposed on the gripper base (941); and, A plurality of gripper fingers (944) are arranged around the drive piston (942), and each gripper finger (944) performs opening and closing movements through an opening and closing groove (943) formed on the gripper base (941).

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