Auxiliary equipment suitable for bulk installation of water surface photovoltaic support and use method thereof
The integrated and modular design of the auxiliary equipment for water surface photovoltaic supports solves the problem of low installation efficiency of photovoltaic supports in aquatic environments, and realizes precise positioning and efficient mechanized hoisting, making it suitable for the construction of large-scale photovoltaic power plants in complex waters.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- CHINA FIRST METALLURGICAL GROUP
- Filing Date
- 2026-03-02
- Publication Date
- 2026-06-05
AI Technical Summary
Existing technologies for photovoltaic bracket installation in aquatic environments are inefficient, require significant manpower, and have low levels of mechanization and standardization, making it difficult to meet the construction needs of large-scale and complex floating photovoltaic power stations.
An integrated and modular auxiliary device for a floating photovoltaic support system is provided, including a float, a drive assembly, a vertical telescopic support assembly, and a hoisting assembly. It achieves precise positioning, mechanized hoisting, and streamlined processes through a propeller, a waterproof motor, a lithium battery pack, and a controller.
It significantly improves the mechanization level and operational safety of floating photovoltaic construction, achieving precise positioning, mechanized operation, and streamlined processes, reducing manpower input and safety risks, and improving installation efficiency and project quality.
Smart Images

Figure CN122144068A_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of water surface photovoltaic installation technology, and more specifically, relates to an auxiliary device and its usage method suitable for the batch installation of water surface photovoltaic brackets. Background Technology
[0002] In recent years, floating photovoltaic (PV) systems have developed rapidly as a form of renewable energy utilization that combines land conservation and ecological benefits. Project sites have gradually expanded from early fishponds to natural or artificial water bodies with more complex hydrological conditions, and installed capacity has also shown a trend of large-scale growth. Against this backdrop, the floating PV support system, as a key infrastructure supporting PV modules and ensuring structural stability, directly affects the overall project's construction cycle and economic efficiency through its installation efficiency and construction safety.
[0003] Currently, the installation of photovoltaic (PV) brackets mainly relies on land-based construction equipment and manual labor. Existing PV bracket installation tools, transport equipment, and positioning fixtures are designed for flat, dry, and solid land surfaces with open working areas. Land-based bracket assembly, hoisting, and fixing equipment, for example, are based on land-based construction conditions in their structure, power configuration, and operation. They have high requirements for site flatness, foundation bearing capacity, and operating space, making them difficult to adapt directly to aquatic construction scenarios. In actual waterborne bracket installation, factors such as the small working area of the floating platform, slippery platforms, dynamic changes in water depth, wind and wave disturbances, and high requirements for underwater foundation positioning accuracy limit the stable deployment and efficient operation of conventional land-based installation equipment. On-site construction can only be carried out primarily by manual labor, supplemented by simple tools. During construction, workers need to transport the support columns, beams, diagonal braces, connectors and other components to the work site one by one. Then, the assembly is completed by manual positioning, manual calibration and point-by-point tightening. The installation of a single support usually requires 4 to 5 workers to work together and make repeated adjustments in the same narrow work area. The process is complicated and the overall operation is highly dependent on manual operation and experience judgment.
[0004] The aforementioned existing technologies have inherent drawbacks in aquatic environments, such as high manpower input, high labor intensity, and low levels of mechanization and standardization. They are difficult to meet the engineering requirements of large-scale and complex floating photovoltaic power stations, directly resulting in low installation efficiency of floating photovoltaic supports, extended construction periods, and high engineering costs. This restricts the upgrading of construction technology and large-scale promotion in the floating photovoltaic industry. Therefore, developing an auxiliary device for the installation of floating photovoltaic supports that is adaptable to aquatic conditions, easy to operate, safe, and efficient has become an urgent technical problem to be solved in this field. Summary of the Invention
[0005] To address the aforementioned deficiencies or improvement needs of existing technologies, this invention provides an auxiliary device and its usage method suitable for the batch installation of photovoltaic (PV) brackets on water surfaces. Through integrated and modular design, it significantly improves the mechanization level and operational safety of PV construction on water surfaces, thereby achieving precise positioning, mechanized operation, and streamlined processes for PV bracket installation. This greatly reduces manpower input and safety risks, and improves installation efficiency and project quality. It is particularly suitable for large-scale PV power station construction scenarios in complex water areas such as lakes, reservoirs, and tidal wetlands.
[0006] To achieve the above objectives, the present invention provides, in one aspect, an auxiliary device suitable for the batch installation of photovoltaic supports on water surfaces, comprising: Two floating bodies, each of which is composed of several detachable pontoons, are used to provide a platform for water operations and buoyancy support; Two drive components, each of which is located at the bottom of the corresponding float, are used to enable the corresponding float to move, turn and stop on the water surface; Two vertical telescopic support components, each of which is located at the middle of the upper end of the corresponding float, are used to adjust the overall height of the hoisting assembly; The hoisting assembly has its two ends connected to the movable ends of the two vertical telescopic support assemblies, respectively, for hoisting the photovoltaic bracket.
[0007] Furthermore, the drive assembly includes: a propeller, a waterproof motor, a connecting column, and a drive connector; The drive connector is fixedly disposed at the bottom end of the float; The connecting column is fixedly installed at the middle of the bottom end of the driving connector; The output shaft of the waterproof motor is connected to the propeller, and the upper end of the waterproof motor is fixedly connected to the bottom end of the connecting column. The thrust axis of the propeller is parallel to the axis of the float, so that the overall steering, movement or precise parking of the auxiliary equipment can be achieved by controlling the rotation direction and rotation speed of the two propellers respectively.
[0008] Furthermore, the vertical telescopic support assembly includes: a lower support base, a vertical telescopic component, a diagonal brace, and an upper connecting base; The lower support base is cross-shaped and is detachably located at the middle of the upper end of the float. The vertical telescopic component includes a fixed column and a movable column. The fixed column is a hollow column, which is fixedly installed at the middle of the upper end of the lower support base. One end of the movable column passes through the fixed column and is axially slidably connected to the fixed column. The upper connecting seat is a hollow columnar structure, which is movably sleeved on the outside of the movable column and slides in cooperation with the movable column; The number of diagonal braces is four, and one end of each diagonal brace is fixedly connected to one end of the lower support base, and the other end is fixedly connected to the corresponding side of the upper connecting base.
[0009] Furthermore, the vertical telescopic component also includes: a cylinder piston rod, a cylinder piston, a hydraulic pump, and a control motor; The piston rod of the hydraulic cylinder is located inside the fixed column, and its upper end is connected to the bottom end of the movable column. The cylinder piston is slidably and sealed inside the fixed column, and is coaxially and fixedly sleeved on the bottom end of the cylinder piston rod; The hydraulic pump is connected to the sealed chamber located below the piston of the cylinder inside the fixed column via a hydraulic pipeline. The output shaft of the control motor is connected to the hydraulic pump via a transmission connection.
[0010] Furthermore, the hoisting assembly also includes: a hoisting beam, a guide rail, a slider, a crossbeam, and photovoltaic bracket connectors; The two ends of the lifting beam are detachably connected to the upper ends of the two movable columns by bolts. The guide rail is fixedly installed at the middle of the bottom end of the lifting beam along the length direction of the lifting beam; The sliders are slidably mounted on the guide rail, and there are two of them; There are two crossbeams, each corresponding to a slider; the upper middle part of the crossbeam is fixedly connected to the bottom end of the slider, and the horizontal projection of the crossbeam is perpendicular to the horizontal projection of the suspension beam. Each of the crossbeams is provided with a photovoltaic bracket connector at both ends.
[0011] Furthermore, the photovoltaic bracket connector includes: a steel wire rope and a photovoltaic bracket hook; the steel wire rope connects the crossbeam and the photovoltaic bracket hook respectively, and the two photovoltaic bracket hooks under each crossbeam are located at the same height, and the photovoltaic bracket hooks under the two crossbeams are set with a certain height difference according to the tilt angle of the photovoltaic bracket; the photovoltaic bracket hook is provided with a C-shaped groove on the side facing the photovoltaic bracket.
[0012] Furthermore, the hoisting assembly also includes: an expansion joint and a positioning pin; The expansion joint is composed of multiple coaxial slidingly fitted rods, with its two ends connected to the two crossbeams respectively, and is located directly below the suspension beam; The positioning pin is located on the telescopic joint and is used to lock the distance between the two crossbeams after the two sliders slide to the target position.
[0013] Furthermore, the auxiliary equipment also includes a controller and two sets of lithium battery packs; The two sets of lithium battery packs are respectively located at the middle of the upper end of the two floats; The controller is mounted on one of the fixed columns and is electrically connected to any of the adjacent lithium battery packs to obtain working power. The lithium battery pack also includes a wireless calculation module, a waterproof motor driver, and a control motor driver; the power output terminal of the lithium battery pack is electrically connected to the power input terminal of the waterproof motor driver and the power input terminal of the control motor driver, respectively; the output terminal of the waterproof motor driver is electrically connected to the waterproof motor on the corresponding float, and the output terminal of the control motor driver is electrically connected to the control motor on the corresponding float; the signal output terminal of the wireless calculation module is communicatively connected to the signal input terminal of the waterproof motor driver and the signal input terminal of the control motor driver, respectively. The controller is simultaneously connected to the signal input terminals of both wireless computing modules; The controller is used to generate and wirelessly transmit integrated control commands. The wireless processing module is used to receive the integrated control commands and parse them into thrust control signals, speed and steering control signals, and send the thrust control signals to the control motor driver and the speed and steering control signals to the waterproof motor driver, respectively, so as to coordinate the control of the operating status of the control motor and the waterproof motor.
[0014] Furthermore, the pontoon also includes: a side nut and a side bolt adapted to the side nut; The pontoon has an internal cavity, and its four vertical corners are recessed inward to form vertical arc-shaped grooves. Each arc-shaped groove is provided with a horizontally arranged side nut. The four side nuts of each pontoon are staggered at different heights in the vertical direction. One of the side bolts is threadedly connected to at least two side nuts at adjacent corners of two adjacent pontoons simultaneously, for achieving an efficient, stable and detachable connection between adjacent pontoons.
[0015] A second aspect of the present invention provides a method of using auxiliary equipment suitable for the batch installation of photovoltaic support structures on water surfaces, applied to the auxiliary equipment described above, comprising the following steps: S1: Transport the hoisting assembly and two pre-assembled assemblies to the shore or near the operating waters. Each assembly includes a float, a drive assembly, and a vertical telescopic support assembly. Subsequently, connect the two assemblies via the hoisting assembly. S2: Place the assembled auxiliary equipment in the construction water area, and at the same time sail the photovoltaic support auxiliary boat to the construction area. The auxiliary boat temporarily stores multiple photovoltaic supports to be installed, serving as a temporary storage and supply device on the water. S3: Drive the floating body to move and turn through the drive component, so that the auxiliary equipment and the photovoltaic support auxiliary vessel can smoothly approach and complete the temporary docking on the water. S4: Construction personnel transfer the photovoltaic bracket from the photovoltaic bracket auxiliary vessel to the hoisting assembly and complete the mounting; subsequently, the height of the photovoltaic bracket is adjusted to be higher than its installation height by the vertical telescopic support assembly; S5: After the handover is completed, the auxiliary equipment is moved to the vicinity of the photovoltaic support pipe pile to be installed by the drive component, and the two floating bodies are respectively located on both sides of the photovoltaic support pipe pile; S6: The height of the photovoltaic bracket is slowly lowered by adjusting the vertical telescopic support component, so that the clamp at the bottom of the photovoltaic bracket is initially aligned with the photovoltaic bracket pipe pile; then, after the construction personnel make fine adjustments to ensure that it is completely aligned, the height of the hoisting component is adjusted to lower the entire photovoltaic bracket onto the photovoltaic bracket pipe pile; S7: After a single photovoltaic bracket is installed, repeat steps S3 to S6 to complete the batch installation in a loop; then, drive the float to leave the construction water area through the drive component, disassemble the auxiliary equipment, and complete the equipment storage.
[0016] In summary, compared with the prior art, the above-described technical solutions conceived by this invention can achieve the following beneficial effects: 1. The auxiliary equipment of the present invention significantly improves the mechanization level and operational safety of floating photovoltaic construction through integrated and modular design, thereby realizing the positioning accuracy, operation mechanization and process intensification of floating photovoltaic support installation, greatly reducing manpower input and safety risks, improving installation efficiency and project quality, and is especially suitable for large-scale photovoltaic power station construction scenarios in complex water areas such as lakes, reservoirs and tidal wetlands.
[0017] 2. The auxiliary equipment of the present invention, through the side nuts set on the pontoon and the side bolts adapted to the side nuts, not only enhances the torsional and shear resistance of the overall structure, but also effectively avoids loosening or misalignment of the connection, significantly improves the stability and assembly accuracy of the pontoon in complex waters, and facilitates rapid on-site assembly and subsequent maintenance and disassembly.
[0018] 3. The auxiliary equipment of the present invention, through the coordinated operation of the propeller, waterproof motor, connecting column and drive connector, eliminates the need for rudder surface or complex steering mechanism, provides rapid response and flexible operation, and significantly improves the positioning accuracy and construction efficiency of water operations. It is especially suitable for photovoltaic bracket installation operations in narrow or obstacle-filled waters.
[0019] 4. The auxiliary equipment of the present invention, by setting a high-capacity lithium battery pack, can get rid of dependence on external power or fuel power, realize clean, quiet and efficient all-electric operation, and is suitable for ecologically sensitive waters and long-term continuous construction scenarios, thereby improving the sustainability and adaptability of the installation of water photovoltaic brackets.
[0020] 5. The auxiliary equipment of the present invention, through the reasonable layout of the lower support base, vertical telescopic component, diagonal brace and upper connecting base, constructs a support structure with high stability and adjustability, thereby ensuring accurate height adjustment during hoisting operations, effectively dispersing load, enhancing rigidity, adapting to the water surface swaying environment, and ensuring the stability and safety of the photovoltaic bracket hoisting process.
[0021] 6. The auxiliary equipment of the present invention, through the integration of a controller, two sets of lithium battery packs and their internal wireless computing modules, waterproof motor drivers and control motor drivers, constructs a highly integrated and intelligent distributed electronic control system. This not only avoids the safety hazards and maintenance difficulties caused by complex cable laying, but also supports precise differential propulsion and height linkage adjustment, enabling the equipment to stably complete complex actions such as traveling, turning, parking and adaptive adjustment of hoisting height in complex waters. This significantly improves the automation level and work efficiency of batch installation of photovoltaic brackets, while enhancing system reliability and environmental adaptability. Attached Figure Description
[0022] Figure 1 This is a schematic diagram of the auxiliary device according to an embodiment of the present invention; Figure 2 This is a schematic diagram of the structure of the drive component assembled onto the float in an embodiment of the present invention; Figure 3 This is a side view of the vertical telescopic support assembly according to an embodiment of the present invention; Figure 4 This is a partial cross-sectional view of the vertical telescopic support assembly according to an embodiment of the present invention; Figure 5 This is a schematic diagram of the hoisting assembly according to an embodiment of the present invention; Figure 6 This is a schematic diagram illustrating the operation of the controller and lithium battery pack in an embodiment of the present invention; Figure 7 This is a schematic diagram illustrating the operation of photovoltaic bracket installation using auxiliary equipment according to an embodiment of the present invention; Figure 8 This is a flowchart illustrating the steps of using the auxiliary equipment according to an embodiment of the present invention.
[0023] In all the accompanying drawings, the same reference numerals denote the same technical features, specifically: 1-float body, 101-float box, 101a-side nut, 101b-side bolt, 2-drive assembly, 201-propeller, 202-waterproof motor, 203-connecting column, 204-drive connector, 3-vertical telescopic support assembly, 301-lower support seat, 302-vertical telescopic component, 302a-fixed column, 302b-movable column, 302c-cylinder piston rod, 302d-cylinder piston, 302e-hydraulic pump, 302f-control motor, 303-diagonal brace, 4-lifting assembly, 401-lifting beam, 402-guide rail, 403-slider, 404-crossbeam, 405-photovoltaic bracket connector, 406-expansion joint, 407-positioning pin, 5-photovoltaic bracket, 6-photovoltaic bracket pipe pile. Detailed Implementation
[0024] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the invention. Furthermore, the technical features involved in the various embodiments of this invention described below can be combined with each other as long as they do not conflict with each other.
[0025] Example 1 Please refer to Figures 1 to 7 This invention provides an auxiliary device suitable for the batch installation of photovoltaic brackets on water surfaces, comprising: Two floating bodies 1, each of which is composed of several detachable pontoons 101, are used to provide a platform for water operations and buoyancy support; Two drive components 2, each of which is located at the bottom of the corresponding float 1, are used to realize the movement, turning and parking of the corresponding float 1 on the water surface; Two vertical telescopic support components 3 are provided, each of which is located at the middle of the upper end of the corresponding float 1, for adjusting the overall height of the hoisting assembly 4; The hoisting assembly 4 has its two ends connected to the movable ends of the two vertical telescopic support assemblies 3, respectively, for hoisting the photovoltaic bracket 5.
[0026] Understandably, during use, the float 1 is composed of several detachable pontoons 101, which not only facilitates transportation and rapid on-site assembly, but also allows for flexible adjustment of platform size and load-bearing capacity according to the conditions of the working water area, providing a stable and reliable foundation for construction personnel and equipment to operate on water. The drive component 2 is located at the bottom of the float 1, giving the whole machine the ability to move autonomously, turn precisely, and stop reliably, effectively overcoming the problems of inaccurate positioning and low efficiency caused by relying on manual rowing or external towing in the past. The vertical telescopic support component 3 is located at the middle of the upper end of the float 1, and can adjust the working height of the hoisting component 4 in real time according to changes in water depth or the required height of the bracket installation, ensuring the vertical accuracy and operational adaptability of the installation process. The two ends of the hoisting component 4 are respectively connected to the movable ends of the two sets of vertical telescopic support components 3 to form a stable bridging structure, which can efficiently and smoothly hoist the entire photovoltaic bracket 5, avoiding component collisions, falling into the water, or assembly errors caused by manual handling.
[0027] In an optional embodiment, the float 101 further includes: a side nut 101a and a side bolt 101b adapted to the side nut 101a; The float 101 has an internal cavity, and its four vertical corners are recessed inward to form vertical arc-shaped grooves. Each arc-shaped groove is provided with a horizontally arranged side nut 101a. The four side nuts 101a of each float 101 are staggered at different heights in the vertical direction. One of the side bolts 101b is threadedly connected to at least two side nuts 101a at adjacent corners of two adjacent floats 101, thereby achieving an efficient, stable and detachable connection between adjacent floats 101.
[0028] Understandably, during use, the pontoon 101 has an internal cavity to provide buoyancy, and its four vertical corners are recessed inward to form vertical arc-shaped grooves. Each groove is provided with horizontally arranged side nuts 101a. Among them, the side nuts 101a of two opposite corners are located on the same horizontal plane, while the side nuts 101a of two adjacent corners are not on the same horizontal plane. Thus, a side bolt 101b is simultaneously threaded to the non-coplanar side nuts 101a on two adjacent pontoons 101. This not only enhances the torsional and shear resistance of the overall structure, but also effectively avoids loosening or misalignment of the connection, significantly improving the stability and assembly accuracy of the float 1 in complex waters, and facilitating rapid on-site assembly and subsequent maintenance and disassembly.
[0029] In an optional embodiment, the upper surface of the float box 101 is uniformly provided with anti-slip textures to increase the friction coefficient of the contact surface, significantly enhance the adhesion between the shoe sole and the upper surface of the float box 101, and reduce the risk of slippage.
[0030] Furthermore, the drive assembly 2 includes: a propeller 201, a waterproof motor 202, a connecting column 203, and a drive connector 204; The drive connector 204 is fixedly disposed at the bottom end of the float 1; The connecting column 203 is fixedly disposed at the middle of the bottom end of the driving connector 204; The output shaft of the waterproof motor 202 is connected to the propeller 201, and the upper end of the waterproof motor 202 is fixedly connected to the bottom end of the connecting column 203. The thrust axis of the propeller 201 is parallel to the axis of the float 1, so that the overall steering, movement or precise parking of the auxiliary equipment can be completed by controlling the rotation direction and rotation speed of the two propellers 201 respectively.
[0031] Understandably, during use, the drive connector 204 is fixed to the bottom of the float 1, and the connecting column 203 is located in the middle of its bottom, providing stable support for the waterproof motor 202; the output shaft of the waterproof motor 202 drives the propeller 201, and its thrust axis is parallel to the axis of the float 1, so that when the equipment is equipped with two symmetrically arranged drive components 2, differential thrust can be generated by adjusting the rotation direction and speed of the two sets of propellers 201 respectively, thereby efficiently completing forward, backward, turning in place and precise parking actions.
[0032] It should be noted that in this embodiment, the waterproof motor 202 is a common waterproof motor in the prior art, such as D70L165. In other embodiments, other types of waterproof motors and rotating connection structures may also be used, which are not specifically limited here.
[0033] Furthermore, the vertical telescopic support assembly 3 includes: a lower support base 301, a vertical telescopic member 302, a diagonal brace 303, and an upper connecting base 304; The lower support 301 is cross-shaped and is detachably located at the middle of the upper end of the float 1. The vertical telescopic component 302 includes a fixed column 302a and a movable column 302b. The fixed column 302a is a hollow column, which is fixedly installed at the middle of the upper end of the lower support 301. One end of the movable column 302b passes through the fixed column 302a and is axially slidably connected to the fixed column 302a. The upper connecting seat 304 is a hollow columnar structure, which is movably sleeved on the outside of the movable column 302b and slides in cooperation with the movable column 302b. There are four diagonal braces 303, and one end of each diagonal brace 303 is fixedly connected to one end of the lower support 301, and the other end is fixedly connected to the corresponding side of the upper connecting seat 304.
[0034] Understandably, during use, the lower support 301 is cross-shaped and detachably installed at the upper middle part of the float 1, which facilitates transportation and on-site assembly; the fixed column 302a serves as the fixing part of the vertical telescopic component 302 and is vertically set at the center of the lower support 301, providing a basis for height adjustment; the four diagonal braces 303 respectively connect the corresponding parts of each end of the lower support 301 and the upper connecting seat 304, forming a spatial truss-type reinforced structure, which significantly improves the overall resistance to lateral forces and overturning.
[0035] In an optional embodiment, the vertical telescopic member 302 further includes: a hydraulic cylinder piston rod 302c, a hydraulic cylinder piston 302d, a hydraulic pump 302e, and a control motor 302f; The piston rod 302c of the hydraulic cylinder is located inside the fixed column 302a, and its upper end is connected to the bottom end of the movable column 302b. The cylinder piston 302d is slidably and sealed inside the fixed column 302a, and is coaxially and fixedly sleeved on the bottom end of the cylinder piston rod 302c; The hydraulic pump 302e is connected to the sealed chamber located below the piston 302d of the cylinder in the fixed column 302a via a hydraulic pipeline. The output shaft of the control motor 302f is connected to the hydraulic pump 302e via a transmission connection.
[0036] Understandably, during use, the upper end of the cylinder piston rod 302c is connected to the bottom end of the movable column 302b, and the lower end is coaxially fixedly fitted with the cylinder piston 302d, which is sealed and slidably located in the inner cavity of the fixed column 302a; the hydraulic pump 302e connects the sealed chamber between the fixed column 302a and the cylinder piston 302d through hydraulic pipelines, and is driven by the control motor 302f to supply pressure, thereby pushing the cylinder piston 302d and the cylinder piston rod 302c to move axially, driving the movable column 302b to extend and retract precisely.
[0037] Furthermore, the hoisting assembly 4 also includes: a hoisting beam 401, a guide rail 402, a slider 403, a crossbeam 404, and a photovoltaic bracket connector 405; The two ends of the lifting beam 401 are detachably connected to the upper ends of the two movable columns 302b by bolts. The guide rail 402 is fixedly disposed at the middle of the bottom end of the lifting beam 401 along the length direction of the lifting beam 401; The slider 403 is slidably disposed on the guide rail 402, and there are two of them; There are two crossbeams 404, and they correspond one-to-one with the sliders 403; the middle of the upper end of the crossbeam 404 is fixedly connected to the bottom end of the slider 403, and the horizontal projection of the crossbeam 404 is perpendicular to the horizontal projection of the suspension beam 401. Each of the crossbeams 404 has a photovoltaic bracket connector 405 at both ends.
[0038] Understandably, during use, the detachable connection between the lifting beam and the movable column can effectively reduce the overall size, facilitating land or water transportation. Furthermore, upon arrival at the work site, precise repositioning and tightening can be achieved using only conventional tools, ensuring the reliability and rigidity of the structural connection. The upper middle part of the crossbeam 404 is fixed to the slider 403, and its horizontal projection is perpendicular to the lifting beam 401, forming a cross-shaped layout that effectively expands the support span. Each crossbeam 404 has photovoltaic bracket connectors 405 at both ends for quick connection and fixation of the photovoltaic bracket 5, allowing for flexible adjustment of the distance between the two crossbeams 404 according to the bracket size, enabling compatible installation of brackets of various specifications.
[0039] It should be noted that, in this embodiment, the photovoltaic bracket connector 405 includes: a steel wire rope 405a and a photovoltaic bracket hook 405b; the steel wire rope 405a connects the crossbeam 404 and the photovoltaic bracket hook 405b respectively, and the two photovoltaic bracket hooks 405b under each crossbeam 404 are at the same height, and the photovoltaic bracket hooks 405b under the two crossbeams 404 are provided with a certain height difference according to the tilt angle of the photovoltaic bracket 5; the photovoltaic bracket hook 405b is provided with a C-shaped groove on the side facing the photovoltaic bracket 5. In other embodiments, other types of photovoltaic bracket connectors can also be used, such as electric hoists or manual hoists, which are not specifically limited here.
[0040] In an optional embodiment, the hoisting assembly 4 further includes: an expansion joint 406 and a positioning pin 407; The telescopic joint 406 is composed of multiple coaxial sliding rods, with its two ends connected to the two crossbeams 404 respectively, and is located directly below the suspension beam 401; The positioning pin 407 is provided on the telescopic joint 406 and is used to lock the distance between the two crossbeams 404 after the two sliders 403 slide to the target position.
[0041] Understandably, through the above design, the rigidity and vibration resistance of the hoisting component 4 in the dynamic environment of water are enhanced during use. It also ensures the positioning accuracy and consistency of repetitive operations when installing the photovoltaic bracket 5, taking into account both ease of operation and structural reliability, and significantly improving the safety and efficiency of waterborne photovoltaic construction.
[0042] Furthermore, the auxiliary equipment also includes a controller and two sets of lithium battery packs; The two sets of lithium battery packs are respectively located at the middle of the upper end of the two floats 1 (not shown in the figure). The controller is mounted on a fixed column 302a (not shown in the figure) and is electrically connected to any of the adjacent lithium battery packs to obtain working power. The lithium battery pack also includes a wireless calculation module, a waterproof motor driver, and a control motor driver; the power output terminal of the lithium battery pack is electrically connected to the power input terminal of the waterproof motor driver and the power input terminal of the control motor driver, respectively; the output terminal of the waterproof motor driver is electrically connected to the waterproof motor 202 on the corresponding float 1, and the output terminal of the control motor driver is electrically connected to the control motor 302f on the corresponding float 1; the signal output terminal of the wireless calculation module is communicatively connected to the signal input terminal of the waterproof motor driver and the signal input terminal of the control motor driver, respectively. The controller is simultaneously connected to the signal input terminals of both wireless computing modules; The controller is used to generate and wirelessly transmit integrated control commands. The wireless processing module is used to receive the integrated control commands and parse them into thrust control signals, speed and steering control signals, and send the thrust control signals to the control motor driver and the speed and steering control signals to the waterproof motor driver, respectively, so as to coordinate the control of the operating status of the control motor 302f and the waterproof motor 202.
[0043] Understandably, during use, the two sets of lithium battery packs are respectively located at the upper middle part of the two floats 1, providing power to the actuators in their respective areas nearby, effectively balancing the center of gravity of the whole machine and reducing power transmission losses over long distances; the waterproof motor driver and control motor driver built into each set of lithium battery packs are electrically connected to the waterproof motor 202 and control motor 302f on the corresponding float 1, respectively, to achieve localized power drive; its matching wireless calculation module is responsible for receiving comprehensive control commands from the controller and parsing them in real time into thrust control signals for vertical adjustment and speed and steering control signals for navigation, which are then sent to the corresponding drivers; in addition, the controller is installed on any fixed column 302a, which facilitates intuitive monitoring and intervention by the operator, and communicates with the two wireless calculation modules simultaneously via wireless means, completely eliminating the bottleneck of cross-body wiring and realizing synchronous and coordinated control of the dual float system.
[0044] In an optional embodiment, the lithium battery pack is housed in a waterproof enclosure, thereby completely isolating it from moisture, splashes, and corrosive environments, significantly extending battery life and eliminating the risk of short circuits.
[0045] It should be noted that the controller, as an integrated functional terminal, includes, but is not limited to: a processor, a user interface, a network interface, a memory, and at least one communication bus; wherein: the communication bus is used to realize the connection and communication between these components; wherein, the user interface may include a display screen and a keyboard, and optionally, the user interface may also include a standard wired interface and a wireless interface; the network interface may optionally include a standard wired interface and a wireless interface (such as a Wi-Fi interface); the memory may be high-speed RAM memory or non-volatile memory, such as at least one disk storage device; the memory may optionally be at least one storage device located remotely from the aforementioned processor; the memory, as a computer-readable storage medium, may include an operating system, a network communication module, a user interface module, and a device control application program; the network interface provides network communication functions; the user interface is mainly used to provide an input interface for the user; and the processor can be used to call the device control application program stored in the memory.
[0046] It should be understood that in some feasible implementations, the processor described above can be a central processing unit (CPU), which can also be other general-purpose processors, DSPs, ASICs, FPGAs, or other programmable logic devices, discrete gate or transistor logic devices, discrete hardware components, etc. The general-purpose processor can be a microprocessor or any conventional processor. The memory can include read-only memory and random access memory, and provides instructions and data to the processor. A portion of the memory can also include non-volatile random access memory. For example, the memory can also store device type information.
[0047] Example 2 Please refer to Figure 8 This invention provides a method for using auxiliary equipment suitable for batch installation of photovoltaic support structures on water surfaces, comprising the following steps: S1: Transport the hoisting assembly 4 and the two pre-assembled assemblies to the shore or near the operating waters. Each assembly includes a float 1, a drive assembly 2, and a vertical telescopic support assembly 3. Then, connect the two assemblies through the hoisting assembly 4. S2: Place the assembled auxiliary equipment in the construction water area, and at the same time drive the photovoltaic bracket auxiliary boat to the construction area. The auxiliary boat temporarily stores multiple photovoltaic brackets 5 to be installed, serving as a temporary storage and supply device on the water. S3: Drive the float 1 to move and turn through the drive component 2, so that the auxiliary equipment and the photovoltaic support auxiliary vessel can smoothly approach and complete the temporary docking on the water. S4: Construction personnel transfer the photovoltaic bracket 5 from the photovoltaic bracket auxiliary vessel to the hoisting assembly 4 and complete the mounting; subsequently, the height of the photovoltaic bracket 5 is adjusted to be higher than its installation height by the vertical telescopic support assembly 3; S5: After the handover is completed, the auxiliary equipment is moved to the vicinity of the photovoltaic support pipe pile 6 to be installed by the drive component 2, and the two floats 1 are respectively located on both sides of the photovoltaic support pipe pile 6. S6: The height of the photovoltaic bracket 5 is slowly lowered by adjusting the vertical telescopic support component 3 so that the clamp at the bottom of the photovoltaic bracket 5 is initially aligned with the photovoltaic bracket pipe pile 6; then, after the construction personnel make fine adjustments to ensure that it is completely aligned, the height of the hoisting component 4 is adjusted to lower the photovoltaic bracket 5 onto the photovoltaic bracket pipe pile 6 as a whole. S7: After the installation of a single photovoltaic bracket 5 is completed, repeat steps S3 to S6 to complete the batch installation in a cycle; then, drive the float 1 away from the construction water area through the drive component 2, disassemble the auxiliary equipment, and complete the equipment storage.
[0048] It should be noted that in this embodiment, the photovoltaic support auxiliary boat is a common water vessel in the prior art. In other embodiments, other types of equipment can also be used, as long as they can temporarily store multiple photovoltaic supports 5 to be installed. No specific limitation is made here.
[0049] It should be noted that if the embodiments of the present invention involve directional indicators (such as up, down, left, right, front, back, etc.), the directional indicators are only used to explain the relative positional relationship and movement of the components in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicators will also change accordingly.
[0050] Furthermore, if the embodiments of this invention involve descriptions such as "first" or "second," these descriptions are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. If the combination of technical solutions is contradictory or impossible to implement, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection claimed by this invention.
[0051] In this invention, the terms "comprising," "including," or any other variations thereof are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising..." does not exclude the presence of additional identical elements in the process, method, article, or apparatus that includes said element.
[0052] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, and not to limit it; those skilled in the art will readily understand that the above descriptions are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. An auxiliary device suitable for batch installation of photovoltaic support structures on water surfaces, characterized in that, include: Two floating bodies (1), each of which is composed of several detachable pontoons (101) for providing a platform for water operations and buoyancy support; Two drive components (2), each drive component (2) is located at the bottom of the corresponding float (1) and is used to realize the movement, turning and parking of the corresponding float (1) on the water surface; Two vertical telescopic support components (3), each of the vertical telescopic support components (3) is located at the middle of the upper end of the corresponding float (1) and is used to adjust the overall height of the hoisting assembly (4); The hoisting assembly (4) has its two ends connected to the movable ends of the two vertical telescopic support assemblies (3) respectively, and is used to hoist the photovoltaic bracket (5).
2. The auxiliary equipment according to claim 1, characterized in that, The drive assembly (2) includes: a propeller (201), a waterproof motor (202), a connecting column (203), and a drive connector (204). The drive connector (204) is fixedly disposed at the bottom end of the float (1); The output shaft of the waterproof motor (202) is connected to the propeller (201), and the upper end of the waterproof motor (202) is fixedly connected to the bottom end of the connecting column (203); The thrust axis of the propeller (201) is parallel to the axis of the float (1), so that the overall steering, movement or precise parking of the auxiliary equipment can be completed by controlling the rotation direction and rotation speed of the two propellers (201) respectively.
3. The auxiliary equipment according to claim 2, characterized in that, The vertical telescopic support assembly (3) includes: a lower support base (301), a vertical telescopic component (302), a diagonal brace (303), and an upper connecting base (304). The lower support (301) is cross-shaped and is detachably located at the middle of the upper end of the float (1); The vertical telescopic component (302) includes a fixed column (302a) and a movable column (302b). The fixed column (302a) is a hollow column, which is fixedly installed at the middle of the upper end of the lower support base (301). One end of the movable column (302b) passes through the fixed column (302a) and is axially slidably connected to the fixed column (302a). The upper connecting seat (304) is a hollow columnar structure, which is movably sleeved on the outside of the movable column (302b) and slides in cooperation with the movable column (302b); The number of the diagonal braces (303) is four, and one end of each diagonal brace (303) is fixedly connected to one end of the lower support seat (301), and the other end is fixedly connected to the corresponding side of the upper connecting seat (304).
4. The auxiliary equipment according to claim 3, characterized in that, The vertical telescopic component (302) also includes: a cylinder piston rod (302c), a cylinder piston (302d), a hydraulic pump (302e), and a control motor (302f); The piston rod (302c) of the hydraulic cylinder is located inside the fixed column (302a), and its upper end is connected to the bottom end of the movable column (302b). The cylinder piston (302d) is sealed and slidably disposed inside the fixed column (302a), and is coaxially fixedly sleeved on the bottom end of the cylinder piston rod (302c); The hydraulic pump (302e) is connected to the sealed chamber located below the piston (302d) of the cylinder inside the fixed column (302a) via a hydraulic pipeline; The output shaft of the control motor (302f) is connected to the hydraulic pump (302e) via a transmission.
5. The auxiliary equipment according to claim 4, characterized in that, The hoisting assembly (4) also includes: a hoisting beam (401), a guide rail (402), a slider (403), a crossbeam (404), and a photovoltaic bracket connector (405). The two ends of the lifting beam (401) are detachably connected to the upper ends of the two movable columns (302b) by bolt connection; The guide rail (402) is fixedly installed at the middle of the bottom end of the lifting beam (401) along the length direction of the lifting beam (401); The slider (403) is slidably disposed on the guide rail (402), and there are two of them; There are two crossbeams (404), and they correspond one-to-one with the sliders (403); the middle of the upper end of the crossbeam (404) is fixedly connected to the bottom end of the slider (403), and the horizontal projection of the crossbeam (404) is perpendicular to the horizontal projection of the hanging beam (401). Each of the crossbeams (404) has a photovoltaic bracket connector (405) at both ends.
6. The auxiliary equipment according to claim 5, characterized in that, The photovoltaic bracket connector (405) includes: a steel wire rope (405a) and a photovoltaic bracket hook (405b); the steel wire rope (405a) is connected to the crossbeam (404) and the photovoltaic bracket hook (405b) respectively, and the two photovoltaic bracket hooks (405b) under each crossbeam (404) are at the same height, and the photovoltaic bracket hooks (405b) under the two crossbeams (404) are provided with a certain height difference according to the tilt angle of the photovoltaic bracket (5); the photovoltaic bracket hook (405b) is provided with a C-shaped slot on the side facing the photovoltaic bracket (5).
7. The auxiliary equipment according to claim 5, characterized in that, The hoisting assembly (4) also includes: an expansion joint (406) and a positioning pin (407). The telescopic joint (406) is composed of multiple coaxial slidingly fitted rods, with its two ends connected to the two crossbeams (404) respectively, and located directly below the lifting beam (401); The positioning pin (407) is provided on the telescopic joint (406) and is used to lock the distance between the two crossbeams (404) after the two sliders (403) slide to the target position.
8. The auxiliary equipment according to any one of claims 4-7, characterized in that, The auxiliary equipment also includes a controller and two sets of lithium battery packs; The two sets of lithium battery packs are respectively located at the upper middle part of the two floats (1); The controller is mounted on one of the fixed columns (302a) and is electrically connected to any of the adjacent lithium battery packs to obtain working power. The lithium battery pack also includes a wireless calculation module, a waterproof motor driver, and a control motor driver; the power output terminal of the lithium battery pack is electrically connected to the power input terminal of the waterproof motor driver and the power input terminal of the control motor driver, respectively; the output terminal of the waterproof motor driver is electrically connected to the waterproof motor (202) on the corresponding float (1), and the output terminal of the control motor driver is electrically connected to the control motor (302f) on the corresponding float (1); the signal output terminal of the wireless calculation module is communicatively connected to the signal input terminal of the waterproof motor driver and the signal input terminal of the control motor driver, respectively. The controller is simultaneously connected to the signal input terminals of both wireless computing modules; The controller is used to generate and wirelessly send integrated control commands. The wireless calculation module is used to receive the integrated control commands and parse them into thrust control signals, speed and steering control signals, and send the thrust control signals to the control motor driver and the speed and steering control signals to the waterproof motor driver, respectively, so as to coordinate the control of the operating status of the control motor (302f) and the waterproof motor (202).
9. The auxiliary equipment according to any one of claims 1-8, characterized in that, The float (101) further includes: a side nut (101a) and a side bolt (101b) adapted to the side nut (101a). The float (101) has a cavity inside, and its four vertical corners are recessed inward to form vertical arc-shaped grooves. Each arc-shaped groove is provided with a horizontally arranged side nut (101a). The four side nuts (101a) of each float (101) are staggered at different heights in the vertical direction. One of the side bolts (101b) is threaded to at least two side nuts (101a) at adjacent corners of two adjacent floats (101) to achieve an efficient, secure and detachable connection between adjacent floats (101).
10. A method of using auxiliary equipment suitable for batch installation of photovoltaic support structures on water surfaces, applied to the auxiliary equipment according to any one of claims 1-9, characterized in that, Includes the following steps: S1: Transport the hoisting assembly (4) and two pre-assembled assemblies to the shore or near the operating waters. Each assembly includes a float (1), a drive assembly (2), and a vertical telescopic support assembly (3). Then, connect the two assemblies through the hoisting assembly (4). S2: Place the assembled auxiliary equipment in the construction water area, and at the same time drive the photovoltaic bracket auxiliary boat to the construction area. The auxiliary boat temporarily stores multiple photovoltaic brackets to be installed (5) as a temporary storage and supply device on the water. S3: Drive the floating body (1) to move and turn through the drive component (2), so that the auxiliary equipment and the photovoltaic support auxiliary vessel can smoothly approach and complete the temporary docking on the water; S4: The construction personnel transfer the photovoltaic bracket (5) on the photovoltaic bracket auxiliary vessel to the hoisting assembly (4) and complete the mounting; then, the height of the photovoltaic bracket (5) is adjusted to be higher than its installation height by the vertical telescopic support assembly (3); S5: After the handover is completed, the auxiliary equipment is moved to the vicinity of the photovoltaic support pipe pile (6) to be installed by the drive component (2), and the two floating bodies (1) are respectively located on both sides of the photovoltaic support pipe pile (6); S6: The height of the photovoltaic bracket (5) is slowly lowered by adjusting the vertical telescopic support component (3) so that the clamp at the bottom of the photovoltaic bracket (5) is initially aligned with the photovoltaic bracket pipe pile (6); then, after the construction personnel make fine adjustments to ensure that it is completely aligned, the height of the hoisting component (4) is adjusted to place the photovoltaic bracket (5) on the photovoltaic bracket pipe pile (6). S7: After the installation of a single photovoltaic bracket (5) is completed, repeat steps S3 to S6 to complete the batch installation in a cycle; then, drive the float (1) away from the construction water area through the drive component (2), disassemble the auxiliary equipment, and complete the equipment storage.