Intelligent control system for processing parameters of puffed food based on artificial intelligence
By using an AI-based intelligent control system for puffed food processing parameters, the moisture content of raw materials can be monitored and optimized in real time, solving the problem of inaccurate moisture parameter control in puffed food production and realizing intelligent automatic control of raw material moisture.
Patent Information
- Application Number
- CN202610272925.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-03-06
- Publication Date
- 2026-06-05
Smart Images
Figure CN122151654A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of strategy optimization technology, and in particular to an intelligent control system for processing parameters of puffed food based on artificial intelligence. Background Technology
[0002] The production process of puffed food mainly includes raw material pretreatment, extrusion puffing, quality inspection and product packaging. As an important step, raw material pretreatment must meet the processing and production standards in order to ensure the quality of subsequent processing.
[0003] Existing raw material pretreatment methods mainly include raw material transportation, moisture monitoring, humidification / drying treatment, and raw material mixing. After moisture monitoring, it is necessary to determine whether the raw material needs to be humidified or dried based on the results of the moisture monitoring, so as to ensure that the moisture content in the raw material meets the corresponding processing standards as much as possible.
[0004] During raw material pretreatment, after monitoring the moisture content, a unified standard humidification / drying parameter strategy is adopted for moisture contents with small errors. For humidification or drying parameters that exceed the standard range, the standard parameter strategy cannot be automatically optimized and selected. Manual modification and compensation of humidification amount and drying time are required, which means that the automation of moisture parameter control in raw materials needs to be further improved.
[0005] Therefore, it is necessary to provide an intelligent control system for puffed food processing parameters based on artificial intelligence to solve the above-mentioned technical problems. Summary of the Invention
[0006] This invention provides an intelligent control system for processing parameters of puffed food based on artificial intelligence, which solves the problem that the automation of controlling the moisture parameter in raw materials needs to be further improved in related technologies.
[0007] To solve the above-mentioned technical problems, the present invention provides an intelligent control system for puffed food processing parameters based on artificial intelligence, which includes a feeding module, a monitoring module one, a conveying module one, a moisture adjustment module and a conveying module two, all of which are connected to the artificial intelligence control module.
[0008] The feeding module is used to feed raw materials onto the first conveying module;
[0009] The conveying module 1 is used to convey the raw materials to the moisture adjustment module;
[0010] The monitoring module one is used to monitor the moisture content of the raw materials conveyed on the conveying module one online;
[0011] The moisture regulation module is used to regulate the moisture content of the raw materials after transportation and monitoring.
[0012] The second conveying module is used to continue conveying the raw materials after moisture adjustment;
[0013] The artificial intelligence control module is used for the collection and processing of raw material moisture content data and the intelligent optimization of moisture control strategies.
[0014] Based on the monitoring results collected by the monitoring module one, the artificial intelligence control module intelligently controls the moisture regulation module through the intelligent optimization results of the moisture regulation strategy to intelligently regulate and control the moisture content of the raw materials.
[0015] Preferably, the monitoring module includes a real-time monitoring unit, a segmented statistical unit, and a segmented calculation unit. The real-time monitoring unit is used to monitor the moisture content of the raw materials in real time. The segmented statistical unit is used to collect moisture data for a batch of raw materials. The segmented calculation unit is used to calculate the percentage of moisture content in the collected raw materials.
[0016] Preferably, the artificial intelligence control module includes a strategy input unit, a parameter acquisition unit, a strategy optimization unit, and a centralized control unit. The strategy input unit is used to input the strategy optimization rules, the data acquisition unit is used to acquire moisture monitoring data of raw materials, the strategy optimization unit is used to intelligently switch and optimize the moisture control strategy, and the centralized control module centrally controls the equipment according to the optimized strategy.
[0017] Preferably, the moisture regulation module includes a humidification unit and a drying unit, wherein the humidification unit is used to add water to the raw material to increase its moisture content, and the drying unit is used to dry the raw material.
[0018] The centralized control unit automatically selects the humidification unit and the drying unit based on the percentage content of the raw material's moisture content, and selects the amount of water added or the drying time according to an intelligent optimization strategy.
[0019] Preferably, the artificial intelligence-based intelligent control system for puffed food processing parameters further includes a monitoring module two, a material mixing module, and a water addition module that are signal-connected to the centralized control unit. The monitoring module two is used to monitor the moisture content of the material conveyed on the conveying module two. The material mixing module is used to mix the raw materials. The water addition unit is used to add the water required for material mixing.
[0020] Preferably, the conveying module includes a conveying mechanism and an adjusting mechanism, the feeding module is disposed in the feeding direction of the conveying mechanism, and the adjusting mechanism is disposed in the discharging direction of the conveying mechanism;
[0021] The conveying mechanism includes a support frame, a conveyor frame, a first drive component, a transparent cover, a monitoring sensor, a flow guide baffle, and a paving assembly;
[0022] The bottom of the conveyor frame is mounted on the bracket, the first drive unit is mounted on the conveyor frame, the drive shaft of the first drive unit passes through the conveyor frame and is connected to a belt conveyor, the belt conveyor is rotatably mounted inside the conveyor frame, the transparent cover is fixed on the conveyor frame, the monitoring sensor passes through the transparent cover and is fixedly connected, the drainage baffle is fixed inside the transparent cover, and the conveying surface of the belt conveyor is in sliding contact with the bottom of the drainage baffle.
[0023] The paving assembly includes a shrink frame and a scraper. The shrink frame is fixed inside the transparent cover, and the scraper is mounted on the transparent cover. A conveying gap is reserved between the bottom of the scraper and the conveying surface of the belt conveyor.
[0024] Preferably, the paving assembly further includes a first telescopic member, the two ends of which are fixedly connected to the shrink frame and the scraper, and the top of the scraper is inserted into the shrink frame and slidably connected.
[0025] Preferably, a supporting shaft is fixedly provided at the top of the bracket, the bottom of the conveyor frame is rotatably mounted on the supporting shaft, the bottom of the hydraulic telescopic component is hinged to the bracket, and the telescopic part of the hydraulic telescopic component is hinged to the bottom of the conveyor frame.
[0026] Preferably, the adjustment mechanism includes a base, a fixed plate, a rotating assembly, four adjustment components, two connecting pipes, and a limiting ring. The bottom of the fixed plate is fixedly connected to the top of the base, and a surrounding plate is arranged around the fixed plate.
[0027] The rotating assembly includes a rotating cover, a first gear, a second driving member, and a second gear. The rotating cover is rotatably mounted on the shaft of the fixed disk. The first gear is fixedly mounted on the rotating cover. The bottom of the second driving member is fixedly connected to the base. The driving part of the second driving member is fixedly connected to the second gear. The second gear meshes with the first gear.
[0028] Four of the aforementioned adjustment components are mounted around the rotating cover, with the input end of one of the adjustment components aligned with the output end of the belt conveyor.
[0029] Both of the connecting pipes are mounted on the surrounding disk;
[0030] Specifically, when the fixing box is located outside the surrounding disk, the fixing box is in a closed state; when the fixing box is located at the bottom of the surrounding disk, the fixing box is in an open state.
[0031] Preferably, the adjustment assembly includes a fixed box, a sliding sealing plate, a stirring device, and a second telescopic component. The bottom of the fixed box is fixedly mounted on the top of the rotating cover. The sliding sealing plate is slidably installed inside the fixed box. The stirring device is installed on the sliding sealing plate. The two ends of the second telescopic component are fixedly connected to the fixed box and the sliding sealing plate. The coverage area around the disc is set to correspond to the rotation range of the fixed box.
[0032] The moisture regulation module also includes a limiting ring, which is fixed outside the surrounding disc and surrounds the rotation range of the fixed box. One end of the limiting ring is open, and the size of the opening matches the size of the sliding sealing plate.
[0033] Compared with related technologies, the intelligent control system for puffed food processing parameters based on artificial intelligence provided by this invention has the following beneficial effects:
[0034] The monitoring module performs online monitoring of the moisture content of the raw materials during the transportation process to obtain the real-time moisture content. The artificial intelligence control module collects the real-time moisture content, performs statistics and calculations to obtain the average moisture content of the preset weight of raw materials, and automatically optimizes the moisture control strategy based on the average moisture content. The artificial intelligence control module controls the moisture regulation module to control the moisture content of the raw materials according to the moisture control strategy to meet the needs of subsequent processing. This achieves automatic collection, statistics, and calculation of the moisture content of raw materials, and automatic optimization of the moisture control strategy based on the calculation results, so as to realize intelligent control of moisture in the raw material pretreatment process. Attached Figure Description
[0035] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.
[0036] Figure 1 A system diagram of the first embodiment of the artificial intelligence-based intelligent control system for puffed food processing parameters provided by the present invention;
[0037] Figure 2 for Figure 1 The block diagram of monitoring module one is shown below;
[0038] Figure 3 for Figure 1 The diagram shown is a block diagram of the artificial intelligence control module.
[0039] Figure 4 for Figure 1 The block diagram shown is of the moisture regulation module;
[0040] Figure 5 A system diagram of a second embodiment of the artificial intelligence-based intelligent control system for puffed food processing parameters provided by the present invention;
[0041] Figure 6 A structural distribution diagram of the third embodiment of the artificial intelligence-based intelligent control system for puffed food processing parameters provided by the present invention;
[0042] Figure 7 for Figure 6 A three-dimensional diagram of the conveyor mechanism shown;
[0043] Figure 8 for Figure 7 A schematic diagram of the cross-sectional structure. Figure 8 (a) in the middle is Figure 7 The front view of the AA cross-sectional structure shown. Figure 8 (b) in the middle is Figure 8 A magnified view of part (a) in the diagram;
[0044] Figure 9 for Figure 8 A top view of the drainage baffle connection structure shown;
[0045] Figure 10 for Figure 6 A three-dimensional diagram of the adjustment mechanism shown;
[0046] Figure 11 for Figure 10 The front view of the BB cross-sectional structure shown;
[0047] Figure 12 for Figure 10 The right view of the overall adjustment mechanism shown;
[0048] Figure 13 for Figure 6 The diagram shows the workstation layout of the adjustment mechanism.
[0049] Explanation of icon numbers:
[0050] 1. Feeding module;
[0051] 2. Conveying mechanism; 21. Support frame; 211. Support shaft; 212. Hydraulic telescopic component; 22. Conveying frame; 23. First driving component; 231. Belt conveyor component; 24. Transparent cover; 25. Monitoring sensor; 26. Diversion baffle; 27. Paving assembly; 271. Shrink frame; 272. First telescopic component; 273. Scraper;
[0052] 3. Adjustment mechanism; 31. Base; 32. Fixed plate; 321. Surrounding plate; 33. Rotating assembly; 331. Rotating cover; 332. First gear; 333. Second driving component; 334. Second gear; 34. Adjustment assembly; 341. Fixed box; 342. Sliding sealing plate; 343. Stirring device; 344. Second telescopic component; 35. Connecting pipe; 36. Limiting ring;
[0053] 100. Receiving station; 200. Control station; 300. Discharging station; 400. Standby station.
[0054] The realization of the objective, functional features and advantages of the present invention will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation
[0055] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present invention.
[0056] This invention provides an intelligent control system for processing parameters of puffed food based on artificial intelligence.
[0057] First embodiment:
[0058] Please refer to the following: Figures 1 to 4 In this invention, the artificial intelligence-based intelligent control system for puffed food processing parameters includes a feeding module, a monitoring module one, a conveying module one, a moisture adjustment module, and a conveying module two, all of which are respectively connected to the artificial intelligence control module.
[0059] The feeding module is used to feed raw materials onto the first conveying module;
[0060] The conveying module 1 is used to convey the raw materials to the moisture adjustment module;
[0061] The monitoring module one is used to monitor the moisture content of the raw materials conveyed on the conveying module one online;
[0062] The moisture regulation module is used to regulate the moisture content of the raw materials after transportation and monitoring.
[0063] The second conveying module is used to continue conveying the raw materials after moisture adjustment;
[0064] The artificial intelligence control module is used for the collection and processing of raw material moisture content data and the intelligent optimization of moisture control strategies.
[0065] Based on the monitoring results collected by the monitoring module one, the artificial intelligence control module intelligently controls the moisture regulation module through the intelligent optimization results of the moisture regulation strategy to intelligently regulate and control the moisture content of the raw materials.
[0066] The feeding module feeds a preset weight of raw materials onto the conveying module. The preset weight can be 5kg, 10kg, 15kg, etc., and can be selected according to the process requirements.
[0067] The conveying module can adopt a belt conveyor structure to uniformly receive a preset weight of raw materials and then convey them to the range of the moisture adjustment module.
[0068] The monitoring module can use existing online moisture monitoring sensors to monitor the moisture in the raw materials online, preferably microwave transmission type, which allows the signal to penetrate the raw materials and is suitable for granular or powder materials conveyed by belt conveyors; this moisture monitoring technology is relatively mature in the existing technology and will not be elaborated on further here.
[0069] The monitoring module performs online monitoring of the moisture content of the raw materials during the transportation process to obtain the real-time moisture content. The artificial intelligence control module collects the real-time moisture content, performs statistics and calculations to obtain the average moisture content of the preset weight of raw materials, and automatically optimizes the moisture control strategy based on the average moisture content. The artificial intelligence control module controls the moisture regulation module to control the moisture content of the raw materials according to the moisture control strategy to meet the needs of subsequent processing. This achieves automatic collection, statistics, and calculation of the moisture content of raw materials, and automatic optimization of the moisture control strategy based on the calculation results, so as to realize intelligent control of moisture in the raw material pretreatment process.
[0070] like Figure 2 As shown, the monitoring module includes a real-time monitoring unit, a segmented statistical unit, and a segmented calculation unit. The real-time monitoring unit is used to monitor the moisture content of the raw materials in real time. The segmented statistical unit is used to collect the moisture data of a batch of raw materials. The segmented calculation unit is used to calculate the percentage of the collected moisture content of the raw materials.
[0071] By real-time monitoring, statistics and calculation of the moisture content of raw materials of a preset weight, the average moisture content of a batch of raw materials can be obtained, which makes it convenient to calculate the amount of moisture to be added or the drying time based on the average moisture content.
[0072] The real-time monitoring unit monitors the raw materials conveyed on the conveying module one online through an online moisture monitoring sensor to obtain the real-time moisture content of the raw materials;
[0073] The segmented statistical unit performs statistical analysis on all real-time moisture contents of the preset weight raw materials and automatically generates a curve table.
[0074] The segmented calculation unit automatically calculates the average moisture content (in percentage terms) of the preset weight of raw material based on the curve table, and obtains the moisture data of the preset weight of raw material.
[0075] like Figure 3 As shown, the artificial intelligence control module includes a strategy input unit, a parameter acquisition unit, a strategy optimization unit, and a centralized control unit. The strategy input unit is used to input the strategy optimization rules, the data acquisition unit is used to collect the moisture monitoring data of the raw materials, the strategy optimization unit is used to intelligently switch and optimize the moisture control strategy, and the centralized control module centrally controls the equipment according to the optimized strategy.
[0076] The strategy input unit is used to manage the user-inputted control strategy rules for raw material moisture content. For example, rule one: the required moisture content of the raw material is a%;
[0077] When the monitored moisture content is b% > a%, the raw material needs to be dried, and the drying time is (b% - a%) * time calculation base q + standard time t;
[0078] When the monitored moisture content is b% < a%, the raw material needs to be humidified. The amount of humidification water is (a% - b%) * water addition calculation base e + standard water volume g.
[0079] The parameter acquisition unit facilitates the reception and storage of real-time moisture content, statistical curves, and average moisture content. The strategy optimization unit then automatically optimizes the moisture control strategy according to the control strategy rules. The centralized control unit controls the adaptive switching of the moisture adjustment module through the optimized moisture control strategy for intelligent control of raw material moisture.
[0080] like Figure 4 As shown, the moisture regulation module includes a humidification unit and a drying unit. The humidification unit is used to add water to the raw materials to increase their moisture content, and the drying unit is used to dry the raw materials.
[0081] The centralized control unit automatically selects the humidification unit and the drying unit based on the percentage content of the raw material's moisture content, and selects the amount of water added or the drying time according to an intelligent optimization strategy.
[0082] The humidification unit can be a humidifier from the prior art, used to humidify the raw materials of a preset weight, which will not be elaborated further here; the humidification moisture is controlled according to the result of strategy optimization to facilitate quantitative humidification.
[0083] The drying unit can be a dryer in the prior art, used to dry raw materials of a preset weight with hot air, which will not be elaborated on here; the drying time is controlled according to the result of strategy optimization to facilitate quantitative dehumidification.
[0084] It can automatically select the moisture adjustment mode based on the monitoring results of raw materials to ensure that the moisture content of raw materials meets the requirements of puffed food processing before use.
[0085] Beneficial effects:
[0086] The artificial intelligence control module collects real-time moisture content, performs statistics and calculations to obtain the average moisture content of the preset weight of raw materials, and then automatically optimizes the moisture control strategy based on the average moisture content.
[0087] The artificial intelligence control module intelligently controls the adjustment of raw material moisture according to the moisture regulation strategy to meet the needs of subsequent processing.
[0088] It enables automatic collection, statistics, and calculation of the moisture content of raw materials; and automatically optimizes the moisture control strategy based on the calculation results to achieve intelligent control of moisture during the raw material pretreatment process.
[0089] Second embodiment:
[0090] Please see Figure 5 Based on the first embodiment of the present invention, which provides an intelligent control system for puffed food processing parameters based on artificial intelligence, the second embodiment of the present invention proposes another intelligent control system for puffed food processing parameters based on artificial intelligence. The second embodiment is merely a preferred embodiment of the first embodiment, and the implementation of the second embodiment will not affect the separate implementation of the first embodiment.
[0091] Specifically, the difference between the artificial intelligence-based intelligent control system for puffed food processing parameters provided in the second embodiment of the present invention is that...
[0092] The AI-based intelligent control system for puffed food processing parameters also includes a monitoring module 2, a material mixing module, and a water addition module that are signal-connected to the centralized control unit. The monitoring module 2 is used to monitor the moisture content of the material conveyed on the conveying module 2. The material mixing module is used to mix the raw materials. The water addition unit is used to add the water required for material mixing.
[0093] The second monitoring module uses the same sensor structure as the first monitoring module and is used to perform secondary moisture monitoring on the raw materials after moisture regulation.
[0094] The material mixing module is used to mix various raw materials with water before processing, and the water adding module is used to add water to the mixture to facilitate water addition during material mixing.
[0095] The centralized control unit feeds back and adjusts the water addition amount of the water addition module based on the raw material moisture content data after secondary monitoring, so as to ensure the standard amount of moisture in the final raw material mixing process and avoid the occurrence of excessive or insufficient water addition.
[0096] Beneficial effects:
[0097] It facilitates secondary moisture content monitoring of raw materials after moisture adjustment, and automatically matches the corresponding water addition amount based on the secondary monitoring results, optimizing the water addition parameters in the material mixing process, and ultimately achieving precise control of the water addition amount to ensure the water-to-material ratio in the material mixture.
[0098] Third embodiment:
[0099] Please refer to the following: Figures 6 to 9 Based on the first embodiment of the present invention, which provides an intelligent control system for puffed food processing parameters based on artificial intelligence, the third embodiment of the present invention proposes another intelligent control system for puffed food processing parameters based on artificial intelligence. The third embodiment is merely a preferred embodiment of the first embodiment, and the implementation of the third embodiment will not affect the separate implementation of the first embodiment.
[0100] Specifically, the difference in the intelligent control system for puffed food processing parameters based on artificial intelligence provided in the third embodiment of the present invention is that the conveying module 1 includes a conveying mechanism 2 and an adjusting mechanism 3, the feeding module 1 is arranged in the feeding direction of the conveying mechanism 2, and the adjusting mechanism 3 is arranged in the discharging direction of the conveying mechanism 2.
[0101] The conveying mechanism 2 includes a support 21, a conveying frame 22, a first driving component 23, a transparent cover 24, a monitoring sensor 25, two diversion baffles 26, and a paving assembly 27;
[0102] The bottom of the conveyor frame 22 is mounted on the bracket 21. The first drive member 23 is mounted on the conveyor frame 22. The drive shaft of the first drive member 23 passes through the conveyor frame 22 and is connected to a belt conveyor 231. The belt conveyor 231 is rotatably mounted inside the conveyor frame 22. The transparent cover 24 is fixedly mounted on the conveyor frame 22. The monitoring sensor 25 passes through the transparent cover 24 and is fixedly connected. The two drainage baffles 26 are fixedly mounted inside the transparent cover 24. The conveying surface of the belt conveyor 231 slides in contact with the bottom of the drainage baffle 26.
[0103] The paving assembly 27 includes a shrink frame 271 and a scraper 273. The shrink frame 271 is fixed inside the transparent cover 24, and the scraper 273 is mounted on the transparent cover 24. A conveying gap is reserved between the bottom of the scraper 273 and the conveying surface of the belt conveyor 231.
[0104] In this embodiment, the first driving member 23 is a motor structure, used to drive the belt conveyor 231 to rotate and convey within the range of the conveyor frame 22. When the belt conveyor 231 rotates and conveys, it is used to transfer the received raw materials.
[0105] During raw material transportation, the first drive unit 23 is activated, which drives the belt conveyor 231 to rotate and transport the received raw materials. During the raw material transportation process, the two diversion baffles 26 concentrate the raw materials in the middle of the conveying surface of the belt conveyor 231. After being spread by the scraper 273, the raw materials are evenly spread within the monitoring range of the monitoring sensor 25, so that the range and thickness of the raw material are maintained at the same standard. This facilitates the standardized monitoring of raw material moisture and avoids the problem of large errors in monitoring data caused by inconsistent thickness or width of transported raw materials.
[0106] Among them, in conjunction with reference Figure 6 and Figure 7 The transparent cover 24 has an input port on the left end and an output port on the right end. The input port is connected to the output end of the feeding module 1, and the output port is connected to the input end of the adjustment mechanism 3, so as to facilitate the stable delivery of raw materials.
[0107] In this embodiment, the belt conveyor 231 consists of two rollers and a belt. The two rollers are rotatably installed in the conveyor frame 22, and the belt drives the two rollers. Any one of the rollers is fixedly connected to the drive shaft of the first drive member 23, so that the rotation and conveying adjustment of the belt conveyor 231 can be controlled by the first drive member 23.
[0108] The transparent cover 24 is entirely transparent, allowing for easy observation of the distribution of raw materials conveyed on the belt conveyor 231; at the same time, the transparent cover 24 effectively reduces the impact of the external environment on the moisture content of the raw materials.
[0109] The monitoring sensor 25 uses an existing online moisture monitoring sensor to monitor the moisture in the raw materials online, preferably a microwave transmission type, which will not be elaborated further here.
[0110] Please refer to it again. Figure 8 (a) and Figure 9 The paving assembly 27 further includes a first telescopic member 272, the two ends of which are fixedly connected to the shrink frame 271 and the scraper 273, and the top of the scraper 273 is inserted into the shrink frame 271 and slidably connected.
[0111] The first telescopic component 272 facilitates the telescopic adjustment of the scraper 273 relative to the shrink frame 271, thereby adjusting the gap height between the scraper 273 and the conveying surface of the belt conveyor 231 to accommodate the spreading and conveying of raw materials of different thicknesses.
[0112] Specifically, the first telescopic component 272 can be any one of an electric telescopic rod, a hydraulic telescopic cylinder, or a telescopic cylinder, used to directly drive the lifting and lowering adjustment of the scraper 273.
[0113] Please refer to it again. Figure 8 A support shaft 211 is fixedly mounted on the top of the bracket 21, and the bottom of the conveyor frame 22 is rotatably mounted on the support shaft 211. The bottom of the hydraulic telescopic member 212 is hinged to the bracket 21, and the telescopic part of the hydraulic telescopic member 212 is hinged to the bottom of the conveyor frame 22.
[0114] The conveyor frame 22 is rotatably mounted on the support shaft 211. The installation and use angle of the conveyor frame 22 can be easily adjusted by the extension and retraction control of the hydraulic telescopic component 212, thereby facilitating the switching of the use height of the output end of the conveyor frame 22 to adapt to different material discharge requirements.
[0115] Specifically, the hydraulic telescopic component 212 is a hydraulic telescopic cylinder, which is used to directly drive the conveyor frame 22 to rotate and adjust on the support shaft 211.
[0116] The working principle of the artificial intelligence-based intelligent control system for puffed food processing parameters provided in this embodiment is as follows:
[0117] A1, Adjustments before use:
[0118] To adjust the discharge height, activate the hydraulic telescopic component 212. The hydraulic telescopic component 212 drives the conveyor frame 22 to rotate on the support shaft 211, thereby adjusting the usage angle of the conveyor frame 22 to the required usage angle.
[0119] To adjust the leveling height, activate the first telescopic component 272. The first telescopic component 272 drives the scraper 273 to rise and fall until the gap between the scraper 273 and the conveying surface of the belt conveyor 231 meets the requirements.
[0120] A2, Raw material conveying:
[0121] The first driving component 23 is activated, which drives the belt conveyor 231 to rotate, and the belt conveyor 231 conveys the raw materials output by the feeding module 1.
[0122] A3, the raw materials are concentrated and spread out. During the raw material transportation process, the two diversion baffles 26 divert the raw materials, so that the raw materials pass through the diversion baffles 26 and are then spread out by the scraper 273. The raw materials are flat and concentrated on the conveying surface of the belt conveyor 231 and aligned with the monitoring range of the monitoring sensor 25.
[0123] A4, Raw material monitoring, wherein the monitoring sensor 25 measures the moisture content of the raw materials in real time during the conveying process.
[0124] Fourth embodiment:
[0125] Please refer to the following: Figures 10 to 12 Based on the intelligent control system for puffed food processing parameters based on artificial intelligence provided in the third embodiment of the present invention, the fourth embodiment of the present invention proposes another intelligent control system for puffed food processing parameters based on artificial intelligence. The fourth embodiment is merely a preferred embodiment of the third embodiment, and the implementation of the fourth embodiment will not affect the separate implementation of the third embodiment.
[0126] Specifically, the difference in the artificial intelligence-based intelligent control system for puffed food processing parameters provided in the fourth embodiment of the present invention is that the adjustment mechanism 3 includes a base 31, a fixed plate 32, a rotating component 33, four adjustment components 34, two connecting pipes 35 and a limiting ring 36. The bottom of the fixed plate 32 is fixedly connected to the top of the base 31, and a surrounding plate 321 is arranged around the fixed plate 32.
[0127] The rotating assembly 33 includes a rotating cover 331, a first gear 332, a second driving member 333, and a second gear 334. The rotating cover 331 is rotatably mounted on the shaft of the fixed disk 32. The first gear 332 is fixedly mounted on the rotating cover 331. The bottom of the second driving member 333 is fixedly connected to the base 31. The driving part of the second driving member 333 is fixedly connected to the second gear 334. The second gear 334 meshes with the first gear 332.
[0128] Four adjustment components 34 are mounted around the rotating cover 331, with the input end of one adjustment component 34 aligned with the output end of the belt conveyor 231;
[0129] Both of the connecting pipes 35 are mounted on the surrounding disk 321;
[0130] Specifically, when the fixing box 341 is located outside the surrounding disk 321, the fixing box 341 is in a closed state; when the fixing box 341 is located at the bottom of the surrounding disk 321, the fixing box 341 is in an open state.
[0131] In this embodiment, the second driving component 333 is a motor structure, which provides power for the overall rotational adjustment of the rotating cover 331 and the adjustment component 34.
[0132] In this embodiment, the adjustment component 34 includes four working stations:
[0133] At the material receiving station 100, the opening of the adjustment component 34 is in the open state to facilitate receiving raw materials;
[0134] In the control station 200, the opening of the control component 34 is in a closed state, which facilitates the control of the moisture content of the raw materials;
[0135] At the discharge station 300, the opening of the adjustment component 34 is kept closed to facilitate the discharge of raw materials after moisture control.
[0136] In the standby station 400, the opening of the adjustment component 34 remains closed to prepare for the next material receiving.
[0137] The four adjustment components 34 are located at the four workstations mentioned above during use, so as to facilitate the synchronous operation of material receiving, moisture control and material discharge.
[0138] By employing the multi-station adjustment component 34, it is convenient to receive raw materials, adjust the moisture content of raw materials, and discharge the raw materials after moisture adjustment at the same time.
[0139] The second drive component 333 facilitates the rotation of the second gear 334, which in turn drives the first gear 332 to rotate. The first gear 332 then drives the rotating cover 331 to rotate, which in turn drives the adjustment components 34 of the four working stations to rotate synchronously. During the rotation and adjustment of the adjustment components 34, the working station switching, automatic closing, and automatic opening of the adjustment components 34 at different working stations can be achieved.
[0140] During the process of the adjustment component 34 switching from the receiving station 100 to the control station 200, the input end of the adjustment component 34 is automatically closed;
[0141] During the process of switching the adjustment component 34 from the standby station 400 to the receiving station 100, the input end of the adjustment component 34 is automatically turned on.
[0142] Specifically, the two connecting pipes 35 are respectively connected to the output end of the humidifier and the output end of the dryer. When it is necessary to increase the moisture content of the raw material, after the humidifier is started, it can inject atomized supplementary water into the range of the fixed box 341 of the control station 200 to control the moisture content of the raw material to the required standard.
[0143] When it is necessary to reduce the moisture content of the raw materials, after the dryer is started, it can inject dry air into the range of the fixed box 341 of the control station 200 to reduce the moisture content of the raw materials to the required standard.
[0144] Please refer to the following: Figure 10 and Figure 11 The adjustment assembly 34 includes a fixed box 341, a sliding sealing plate 342, a stirring device 343, and a second telescopic member 344. The bottom of the fixed box 341 is fixed to the top of the rotating cover 331. The sliding sealing plate 342 is slidably installed inside the fixed box 341. The stirring device 343 is installed on the sliding sealing plate 342. The two ends of the second telescopic member 344 are fixedly connected to the fixed box 341 and the sliding sealing plate 342. The covering range of the surrounding disc 321 is set to correspond to the rotation range of the fixed box 341.
[0145] The adjustment mechanism 3 also includes a limiting ring 36, which is fixed outside the surrounding disk 321. The limiting ring 36 surrounds the rotation range of the fixed box 341, and one end of the limiting ring 36 is open, with the opening size matching the size of the sliding sealing plate 342.
[0146] In this embodiment, the top and both ends of the fixed box 341 are open. The sliding sealing plate 342 consists of two sealing plates and a set of connecting rods. The connecting rods are fixedly connected to the two sealing plates. The connection between the two sealing plates and the fixed box 341 is slidably sealed. A moisture control cavity is formed between the fixed box 341 and the two sliding sealing plates 342. When the fixed box 341 is located at the control position 200, the moisture control cavity is in a closed state.
[0147] In this embodiment, the second telescopic member 344 can be any one of an electric telescopic cylinder, a hydraulic telescopic cylinder, or a telescopic cylinder, used to drive the sliding sealing plate 342 to slide and adjust on the fixed box 341.
[0148] The limiting ring 36 facilitates locking the adjustment components 34 of the material receiving station 100, the control station 200 and the standby station 400. In this state, material discharge operation cannot be performed. Only the adjustment component 34 of the material discharge station 300 is allowed to be unlocked and material discharge operation is performed to maintain the stability of the equipment during operation.
[0149] When the adjustment component 34 of the discharge station 300 needs to discharge material, the second telescopic component 344 can easily drive the sliding sealing plate 342 to extend relative to the fixed box 341. When the sliding sealing plate 342 extends, it drives the raw material in the moisture control cavity to be pushed out and discharged from below the sliding sealing plate 342, so that the raw material after moisture control can be discharged to the next process.
[0150] In this embodiment, the stirring device 343 consists of a stirring motor and a stirring rod. The stirring motor is fixed on the sliding sealing plate 342, and the stirring rod passes through the sliding sealing plate 342 and is connected to the drive shaft of the stirring motor. The stirring motor can easily drive the stirring rod to rotate, stirring and turbulent the raw materials between the sliding sealing plate 342 and the fixed box 341, so that the raw materials are more fully humidified or dried.
[0151] In this embodiment, the opening of the limiting ring 36 is located at the discharge station 300;
[0152] When the adjustment component 34 is located at the receiving station 100, the control station 200, and the standby station 400, the sliding sealing plate 342 is in a locked state, ensuring the stability of the adjustment component 34 in receiving and storing raw materials.
[0153] When the adjustment component 34 is located at the discharge station 300, the sliding sealing plate 342 is in the unlocked state, which allows the sliding sealing plate 342 to be extended and opened by the second telescopic member 344, so that the raw materials within the moisture control chamber can be discharged to the next process.
[0154] When the adjustment component 34 switches from the receiving station 100 to the control station 200, the adjustment component 34 automatically switches from the open state to the closed state, and the sliding sealing plate 342 maintains contact with the limiting ring 36 to ensure the stable storage and moisture control of the raw materials within the moisture control chamber.
[0155] When the adjusting component 34 switches from the regulating station 200 to the discharging station 300, while the adjusting component 34 remains closed, the sliding sealing plate 342 automatically separates from the limiting ring 36, and then the second telescopic member 344 controls the sliding sealing plate 342 to extend and open, so that the raw materials within the moisture regulating chamber can be discharged to the next process; after the discharge is completed, the second telescopic member 344 controls the sliding sealing plate 342 to retract and reset.
[0156] When the adjustment component 34 switches from the discharge station 300 to the standby station 400, while the adjustment component 34 remains closed, the sliding sealing plate 342 and the limiting ring 36 switch from separation to abutment and locking state, so that the moisture control chamber remains closed.
[0157] When the adjustment component 34 switches from the standby station 400 to the receiving station 100, the adjustment component 34 automatically switches from the closed state to the open state, and the sliding sealing plate 342 maintains contact with the limiting ring 36 to ensure the stable closed state of the moisture control chamber, so as to facilitate the receiving of raw materials.
[0158] The working principle of the artificial intelligence-based intelligent control system for puffed food processing parameters provided in this embodiment is as follows:
[0159] B1, Raw material conveying:
[0160] The raw materials are discharged into the receiving range of the fixed box 341 at the receiving station 100 via the conveying mechanism 2;
[0161] B2, Workstation Switching:
[0162] After the fixed box 341 at the receiving station 100 has received a batch of raw materials, the second drive unit 333 is activated. The second drive unit 333 drives the second gear 334 to rotate, the second gear 334 drives the first gear 332 to rotate, and the first gear 332 drives the rotating cover 331 to rotate stably 90° on the base 31. The rotating cover 331 drives the fixed box 341 to rotate from the receiving station 100 to the control station 200.
[0163] While the station of the fixed box 341 is switched, the top of the fixed box 341 switches from the open state to the closed state, and the sliding sealing plate 342 remains locked.
[0164] At the same time, the fixed box 341 of the standby station 400 rotates to the receiving station 100, so that while the control station 200 is controlling the moisture content, the receiving station 100 can continuously receive materials.
[0165] B3, moisture regulation:
[0166] Controlled air is injected into the fixed box 341 at the control station 200 through the connecting pipe 35. The controlled air is either humidified air or dry air.
[0167] While injecting controlled air, the stirring device 343 is started. The stirring device 343 stirs the raw materials within the range of the fixed box 341, so that the raw materials are in full contact with the controlled air.
[0168] B4, Workstation Switching:
[0169] The second driving component 333 controls the rotating cover 331 to rotate 90° again, and the rotating cover 331 drives the fixed box 341 of the control station 200 to rotate to the discharge station 300.
[0170] As the fixed box 341 rotates, the sliding sealing plate 342 gradually separates from the limiting ring 36 until the sliding sealing plate 342 unlocks, so that the fixed box 341 switches from the control station 200 to the discharge station 300, while keeping the top of the fixed box 341 closed, and the sliding sealing plate 342 is automatically unlocked.
[0171] At the same time, the fixed box 341 of the receiving station 100 rotates to the control station 200;
[0172] The fixed box 341 at the material discharge station 300 is rotated to the standby station 400;
[0173] The fixed box 341 of the standby station 400 is rotated to the receiving station 100;
[0174] B5, Raw material discharge:
[0175] The second telescopic component 344 of the material discharge station 300 is activated, and the second telescopic component 344 drives the sliding sealing plate 342 to extend, so that the sliding sealing plate 342 gradually opens.
[0176] At the same time, as the sliding sealing plate 342 extends, it pushes the raw materials within the range of the fixed box 341 toward the opening, so that the raw materials are discharged through the bottom opening of the sliding sealing plate 342 to support the next process.
[0177] After the raw materials within the range of the sliding sealing plate 342 are discharged, the sliding sealing plate 342 is controlled to retract by the second telescopic member 344, so that the sliding sealing plate 342 is completely retracted onto the fixed box 341, so that the sliding sealing plate 342 and the fixed box 341 are sealed together.
[0178] B6, Workstation Switching:
[0179] The second driving component 333 controls the rotating cover 331 to rotate 90° again. The rotating cover 331 drives the fixed box 341 of the discharge station 300 to rotate to the standby station 400. During the rotation of the fixed box 341, the sliding sealing plate 342 rotates and slides stably within the blocking range of the limiting ring 36, so that the sliding sealing plate 342 switches from the unlocked state to the locked state, ensuring the stability of the sliding sealing plate 342 after it is connected to the fixed box 341.
[0180] It adopts a multi-station working mode, which can simultaneously realize raw material receiving, moisture control and discharge;
[0181] When the fixed box 341 at the receiving station 100 is rotated to the control station 200, the fixed box 341 switches from the open state to the closed state to facilitate moisture control.
[0182] When the fixed box 341 of the control station 200 rotates to the discharge station 300, the sliding sealing plate 342 switches from the locked state to the unlocked state, so as to facilitate the discharge of the raw material after moisture control to the next process.
[0183] When the fixed box 341 of the material discharge station 300 rotates to the standby station 400, the sliding sealing plate 342 switches from the unlocked state to the locked state, in preparation for receiving the next batch of raw materials;
[0184] When the fixed box 341 of the standby station 400 rotates to the receiving station 100, the fixed box 341 switches from the closed state to the open state, which facilitates the receiving of the current batch of raw materials.
[0185] The above description is only a preferred embodiment of the present invention and does not limit the patent scope of the present invention. All equivalent structural transformations made under the concept of the present invention using the contents of the present invention specification and drawings, or direct / indirect applications in other related technical fields, are included within the patent protection scope of the present invention.
Claims
1. An intelligent control system for processing parameters of puffed food based on artificial intelligence, characterized in that, It includes a feeding module, a monitoring module one, a conveying module one, a moisture adjustment module, and a conveying module two, all of which are connected to the artificial intelligence control module via signals. The feeding module is used to feed raw materials onto the first conveying module; The conveying module 1 is used to convey the raw materials to the moisture adjustment module; The monitoring module one is used to monitor the moisture content of the raw materials conveyed on the conveying module one online; The moisture regulation module is used to regulate the moisture content of the raw materials after transportation and monitoring. The second conveying module is used to continue conveying the raw materials after moisture adjustment; The artificial intelligence control module is used for the collection and processing of raw material moisture content data and the intelligent optimization of moisture control strategies. Based on the monitoring results collected by the monitoring module one, the artificial intelligence control module intelligently controls the moisture regulation module through the intelligent optimization results of the moisture regulation strategy to intelligently regulate and control the moisture content of the raw materials.
2. The intelligent control system for puffed food processing parameters based on artificial intelligence according to claim 1, characterized in that, The monitoring module includes a real-time monitoring unit, a segmented statistical unit, and a segmented calculation unit. The real-time monitoring unit is used to monitor the moisture content of the raw materials in real time. The segmented statistical unit is used to collect the moisture data of a batch of raw materials. The segmented calculation unit is used to calculate the percentage of the collected moisture content of the raw materials.
3. The intelligent control system for puffed food processing parameters based on artificial intelligence according to claim 2, characterized in that, The artificial intelligence control module includes a strategy input unit, a parameter acquisition unit, a strategy optimization unit, and a centralized control unit. The strategy input unit is used to input the strategy optimization rules, the data acquisition unit is used to collect the moisture monitoring data of the raw materials, the strategy optimization unit is used to intelligently switch and optimize the moisture control strategy, and the centralized control module centrally controls the equipment according to the optimized strategy.
4. The intelligent control system for puffed food processing parameters based on artificial intelligence according to claim 3, characterized in that, The moisture regulation module includes a humidification unit and a drying unit. The humidification unit is used to add water to the raw materials to increase their moisture content, and the drying unit is used to dry the raw materials. The centralized control unit automatically selects the humidification unit and the drying unit based on the percentage content of the raw material's moisture content, and selects the amount of water added or the drying time according to an intelligent optimization strategy.
5. The intelligent control system for puffed food processing parameters based on artificial intelligence according to claim 4, characterized in that, The AI-based intelligent control system for puffed food processing parameters also includes a monitoring module 2, a material mixing module, and a water addition module that are signal-connected to the centralized control unit. The monitoring module 2 is used to monitor the moisture content of the material conveyed on the conveying module 2. The material mixing module is used to mix the raw materials. The water addition unit is used to add the water required for material mixing.
6. The intelligent control system for puffed food processing parameters based on artificial intelligence according to claim 5, characterized in that, The conveying module includes a conveying mechanism and an adjusting mechanism. The feeding module is located in the feeding direction of the conveying mechanism, and the adjusting mechanism is located in the discharging direction of the conveying mechanism. The conveying mechanism includes a support frame, a conveyor frame, a first drive component, a transparent cover, a monitoring sensor, a flow guide baffle, and a paving assembly; The bottom of the conveyor frame is mounted on the bracket, the first drive unit is mounted on the conveyor frame, the drive shaft of the first drive unit passes through the conveyor frame and is connected to a belt conveyor, the belt conveyor is rotatably mounted inside the conveyor frame, the transparent cover is fixed on the conveyor frame, the monitoring sensor passes through the transparent cover and is fixedly connected, the drainage baffle is fixed inside the transparent cover, and the conveying surface of the belt conveyor is in sliding contact with the bottom of the drainage baffle. The paving assembly includes a shrink frame and a scraper. The shrink frame is fixed inside the transparent cover, and the scraper is mounted on the transparent cover. A conveying gap is reserved between the bottom of the scraper and the conveying surface of the belt conveyor.
7. The intelligent control system for puffed food processing parameters based on artificial intelligence according to claim 6, characterized in that, The paving assembly further includes a first telescopic member, the two ends of which are fixedly connected to the shrink frame and the scraper, and the top of the scraper is inserted into the shrink frame and slidably connected.
8. The intelligent control system for puffed food processing parameters based on artificial intelligence according to claim 7, characterized in that, A support shaft is fixed at the top of the bracket, and the bottom of the conveyor frame is rotatably mounted on the support shaft. The bottom of the hydraulic telescopic component is hinged to the bracket, and the telescopic part of the hydraulic telescopic component is hinged to the bottom of the conveyor frame.
9. The intelligent control system for puffed food processing parameters based on artificial intelligence according to claim 8, characterized in that, The adjustment mechanism includes a base, a fixed plate, a rotating assembly, four adjustment components, two connecting pipes, and a limiting ring. The bottom of the fixed plate is fixedly connected to the top of the base, and a surrounding plate is arranged around the fixed plate. The rotating assembly includes a rotating cover, a first gear, a second driving member, and a second gear. The rotating cover is rotatably mounted on the shaft of the fixed disk. The first gear is fixedly mounted on the rotating cover. The bottom of the second driving member is fixedly connected to the base. The driving part of the second driving member is fixedly connected to the second gear. The second gear meshes with the first gear. Four of the aforementioned adjustment components are mounted around the rotating cover, with the input end of one of the adjustment components aligned with the output end of the belt conveyor. Both of the connecting pipes are mounted on the surrounding disk; Specifically, when the fixing box is located outside the surrounding disk, the fixing box is in a closed state; when the fixing box is located at the bottom of the surrounding disk, the fixing box is in an open state.
10. The intelligent control system for puffed food processing parameters based on artificial intelligence according to claim 9, characterized in that, The adjustment assembly includes a fixed box, a sliding sealing plate, a stirring device, and a second telescopic component. The bottom of the fixed box is fixedly mounted on the top of the rotating cover. The sliding sealing plate is slidably installed inside the fixed box. The stirring device is installed on the sliding sealing plate. The two ends of the second telescopic component are fixedly connected to the fixed box and the sliding sealing plate. The coverage area around the disc is set to correspond to the rotation range of the fixed box. The moisture regulation module also includes a limiting ring, which is fixed outside the surrounding disc and surrounds the rotation range of the fixed box. One end of the limiting ring is open, and the size of the opening matches the size of the sliding sealing plate.