An integrated thermal management system and vehicle
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- SAIC MOTOR
- Filing Date
- 2026-05-11
- Publication Date
- 2026-06-09
AI Technical Summary
In existing hybrid power thermal management systems, the engine, battery, motor, and air conditioning are basically independent, resulting in complex piping, high costs, and the inability to exchange heat. There is an urgent need to improve the integration of the thermal management system.
Design an integrated thermal management system that connects an air conditioning module, a battery module, a motor control module, an engine module, a heat dissipation module, a PTC heating module, and an 18-way valve to achieve heat exchange and integration between multiple modules, enabling operation under different conditions in summer and winter.
It enables heat exchange between multiple modules, reduces thermal management costs, improves system integration, and meets the operational needs under different seasons and working conditions.
Smart Images

Figure CN122165836A_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of vehicle thermal management technology, and more specifically, to an integrated thermal management system and vehicle. Background Technology
[0002] The technological development of thermal management systems for new energy vehicles has evolved from simple distributed thermal management of the three electrical components (battery, motor, and electronic control unit) to integrated thermal management, resulting in various systems with coupled thermal coupling. Effective integrated thermal management technology can reduce energy loss caused by temperature issues. For example, operating the battery at a suitable temperature improves its charging and discharging efficiency and reduces energy loss; cooling the motor and electronic control unit can also reduce performance degradation caused by overheating, improving overall energy utilization efficiency. Simultaneously, the thermal management system is a crucial component for ensuring vehicle safety. By monitoring and controlling the temperatures of the battery, motor, and electronic control unit, it can prevent safety accidents such as thermal runaway. The thermal management system can also work in conjunction with the vehicle's air conditioning system, utilizing heat generated by the battery or coolant to heat or cool the passenger compartment, improving passenger comfort. Integrated vehicle thermal management keeps the motor and battery within their optimal operating temperature range for maximum efficiency. Combined with heat pump air conditioning technology, this can further improve the vehicle's range.
[0003] However, in existing hybrid power thermal management systems, the engine, battery, motor, and air conditioning are basically independent. Multiple independent thermal management systems not only have numerous pipes and valves, but also cannot exchange heat with each other, and are relatively expensive.
[0004] In conclusion, improving the integration level of thermal management systems is a problem that urgently needs to be solved by those skilled in the art. Summary of the Invention
[0005] In view of this, the purpose of this application is to provide an integrated thermal management system and vehicle to improve the integration of the thermal management system.
[0006] To achieve the above objectives, this application provides the following technical solution:
[0007] An integrated thermal management system includes: an air conditioning module, a battery module, a motor control module, an engine module, a heat dissipation module, a PTC heating module, and an 18-way valve; wherein the air conditioning module, the battery module, the motor control module, the engine module, the heat dissipation module, and the PTC heating module are all connected to the 18-way valve; the air conditioning module has heat dissipation and heating functions, the heat dissipation module has heat dissipation function, and the PTC heating module has heating function, to meet the operation requirements of at least three operating conditions in summer and at least three operating conditions in winter.
[0008] In some embodiments, the air conditioning module includes an air conditioning main circulation pipeline and a heat pump circulation pipeline; on the air conditioning main circulation pipeline, a compressor, a three-way valve, an outdoor heat exchanger, a first expansion valve, a second expansion valve, an indoor evaporator, and a gas-liquid separator are arranged sequentially along the refrigerant flow direction; wherein, the first end of the air conditioning main circulation pipeline is connected to port A of the three-way valve, and the second end of the air conditioning main circulation pipeline is connected to port B of the three-way valve; the first end of the heat pump circulation pipeline is connected to port C of the three-way valve, and the second end of the heat pump circulation pipeline is connected to the air conditioning main circulation pipeline, and the second end of the heat pump circulation pipeline is connected between the indoor evaporator and the gas-liquid separator; on the heat pump circulation pipeline, a first heat exchanger, a third expansion valve, and a second heat exchanger are arranged sequentially along the refrigerant flow direction.
[0009] In some embodiments, the air conditioning module further includes a first connecting pipe and a second connecting pipe; a first end of the first connecting pipe is connected to the air conditioning circulation main pipeline and is connected between the three-way valve and the outdoor heat exchanger, and a second end of the first connecting pipe is connected to the air conditioning main circulation pipeline and is connected between the indoor evaporator and the gas-liquid separator, and a solenoid valve is provided on the first connecting pipe; a first end of the second connecting pipe is connected to the air conditioning circulation main pipeline and is connected between the first expansion valve and the second expansion valve, and a second end of the second connecting pipe is connected to the heat pump circulation pipeline and is connected between the first heat exchanger and the third expansion valve.
[0010] In some embodiments, the air conditioning module further includes an air conditioning refrigeration circulation pipeline and an air conditioning heating circulation pipeline; the first end and the second end of the air conditioning refrigeration circulation pipeline are respectively connected to the D and E ports of the 18-way valve, and the second heat exchanger is connected in series on the air conditioning refrigeration circulation pipeline; the first end and the second end of the air conditioning heating circulation pipeline are respectively connected to the W and X ports of the 18-way valve, and the first heat exchanger is connected in series on the air conditioning heating circulation pipeline.
[0011] In some embodiments, the battery module includes a battery circulation pipeline; the first end and the second end of the battery circulation pipeline are respectively connected to the F and G ports of the 18-way valve, and a first water pump and a battery are sequentially arranged on the battery circulation pipeline from the first end to the second end.
[0012] In some embodiments, the motor control module includes a motor control circulation pipeline; the first end and the second end of the motor control circulation pipeline are respectively connected to the H and J ports of the 18-way valve, and the motor control circulation pipeline is provided with a second water pump, an electrical control component and a motor in sequence from the first end to the second end.
[0013] In some embodiments, the heat dissipation module includes a first heat dissipation circulation pipe and a second heat dissipation circulation pipe; the first end and the second end of the first heat dissipation circulation pipe are respectively connected to the K and L ports of the 18-way valve, and a first radiator is provided on the first heat dissipation circulation pipe; the first end and the second end of the second heat dissipation circulation pipe are respectively connected to the O and P ports of the 18-way valve, and a second radiator is provided on the second heat dissipation circulation pipe.
[0014] In some embodiments, a warm air circulation pipe is further included, wherein the first end and the second end of the warm air circulation pipe are respectively connected to the R and S ports of the eighteen-way valve, and the warm air circulation pipe is provided with a fourth water pump and an indoor warm air core in sequence from its first end to its second end.
[0015] In some embodiments, the PTC heating module includes a PTC heating circulation pipeline; the first end and the second end of the PTC heating circulation pipeline are respectively connected to the T and V ports of the 18-way valve, and a PTC heater is provided on the PTC heating circulation pipeline.
[0016] In some embodiments, the engine module includes an engine circulation pipeline; the first end and the second end of the engine circulation pipeline are respectively connected to the M and N ports of the 18-way valve, and a third water pump and an engine are sequentially arranged along the first end to the second end of the engine circulation pipeline.
[0017] In some embodiments, the summer operating condition includes a first summer operating condition, a second summer operating condition, and a third summer operating condition;
[0018] In the first operating condition during summer, when the battery and the motor are running but the engine is not running, the cab needs to be cooled.
[0019] When the outlet water temperature of the battery is ≤SE1 and the outlet water temperature of the motor is ≤SM1, the A and B ports of the three-way valve are connected, the A and C ports of the three-way valve are disconnected, the first expansion valve and the second expansion valve are open, the third expansion valve is closed, the compressor runs, and the air conditioning module dissipates heat to the environment through the outdoor heat exchanger and cools the cab through the indoor evaporator; the battery circulation pipeline, the motor electronic control circulation pipeline, and the second heat dissipation circulation pipeline are connected in series, so that the battery, the electronic control components, and the motor dissipate heat through the second radiator;
[0020] When SE1 < battery outlet water temperature ≤ SE2 and motor outlet water temperature ≤ SM1, ports A and B of the three-way valve are connected, ports A and C of the three-way valve are disconnected, the first expansion valve and the second expansion valve are open, the third expansion valve is closed, the compressor runs, and the air conditioning module dissipates heat to the environment through the outdoor heat exchanger and cools the cab through the indoor evaporator; the battery circulation pipeline, the motor electronic control circulation pipeline, and the first heat dissipation circulation pipeline are connected in series, so that the battery, the electronic control components, and the motor dissipate heat through the first radiator;
[0021] When SE2 < battery outlet water temperature ≤ SE3 and motor outlet water temperature ≤ SM1, the A and B ports of the three-way valve are connected, the A and C ports of the three-way valve are disconnected, the first expansion valve and the second expansion valve are open, the third expansion valve is closed, the compressor runs, and the air conditioning module dissipates heat to the environment through the outdoor heat exchanger and cools the cab through the indoor evaporator; the D and E ports of the eighteen-way valve are connected, the F and L ports are connected, the G and K ports are connected, the H and Q ports are connected, the P and J ports are connected, the M and N ports are connected, the S and R ports are connected, the V and T ports are connected, and the W and X ports are connected, so that the battery circulation pipeline and the first heat dissipation circulation pipeline are connected in series, the motor electronic control circulation pipeline and the second heat dissipation circulation pipeline are connected in series, the first water pump and the second water pump run, and the third water pump and the fourth water pump stop, so that the battery dissipates heat through the first radiator, and the electronic control components and the motor dissipate heat through the second radiator;
[0022] When the battery outlet water temperature is >SE3 and the motor outlet water temperature is ≤SM1, the A and B ports of the three-way valve are connected, the A and C ports of the three-way valve are disconnected, the first expansion valve, the second expansion valve, and the third expansion valve are opened, the solenoid valve is closed, the compressor runs, so that the air conditioning module dissipates heat to the environment through the outdoor heat exchanger, cools the cab through the indoor evaporator, and absorbs heat from the battery through the second heat exchanger; the D and G ports of the eighteen-way valve are connected, the F and E ports are connected, the H and Q ports are connected, the P and J ports are connected, the K and L ports are connected, the M and N ports are connected, the S and R ports are connected, the V and T ports are connected, and the W and X ports are connected, so that the battery circulation pipeline, the air conditioning refrigeration circulation pipeline, the motor electronic control circulation pipeline, and the second heat dissipation circulation pipeline are connected in series, the first water pump and the second water pump run, and the third water pump and the fourth water pump stop, so that the electronic control components and the motor dissipate heat through the second radiator;
[0023] When the battery outlet water temperature > SE3 and SM1 < the motor outlet water temperature ≤ SM2, the A and B ports of the three-way valve are connected, the A and C ports of the three-way valve are disconnected, the first expansion valve, the second expansion valve, and the third expansion valve are opened, the solenoid valve is closed, the compressor runs, so that the air conditioning module dissipates heat to the environment through the outdoor heat exchanger, cools the cab through the indoor evaporator, and absorbs heat from the battery through the second heat exchanger; the battery circulation pipeline and the air conditioning refrigeration circulation pipeline are connected in series, and the motor electronic control circulation pipeline, the first heat dissipation circulation pipeline, and the second heat dissipation circulation pipeline are connected in series, so that the electronic control components and the motor dissipate heat through the first radiator and the second radiator;
[0024] When the outlet water temperature of the battery is greater than SE3 and the outlet water temperature of the motor is greater than SM2, the battery circulation pipeline, the motor electronic control circulation pipeline, and the air conditioning refrigeration circulation pipeline are connected in series, so that the battery, the electronic control components, and the motor are all cooled through the air conditioning module.
[0025] In some embodiments, during the second summer operating condition, when the battery and the motor are running and the engine is running, the cab needs to be cooled.
[0026] When the outlet water temperature of the battery is ≤SE2 and the outlet water temperature of the motor is ≤SM1, the battery circulation pipeline, the motor electronic control circulation pipeline, and the first heat dissipation circulation pipeline are connected in series so that the battery, the electronic control components, and the motor can dissipate heat through the first radiator; the engine circulation pipeline and the second heat dissipation circulation pipeline are connected in series so that the engine can dissipate heat through the second radiator.
[0027] When the outlet water temperature of the battery is greater than SE2 and the outlet water temperature of the motor is less than or equal to SM1, the battery circulation pipe and the air conditioning cooling circulation pipe are connected in series, and the motor electronic control circulation pipe and the first heat dissipation circulation pipe are connected in series, so that the battery dissipates heat through the air conditioning module, and the electronic control components and the motor dissipate heat through the first radiator; the engine circulation pipe and the second heat dissipation circulation pipe are connected in series, so that the engine dissipates heat through the second radiator;
[0028] When the outlet water temperature of the battery is greater than SE2 and the outlet water temperature of the motor is greater than SM1, the A and B ports of the three-way valve are connected, the A and C ports of the three-way valve are disconnected, the first expansion valve, the second expansion valve, and the third expansion valve are opened, the solenoid valve is closed, the compressor runs, so that the air conditioning module dissipates heat to the environment through the outdoor heat exchanger, cools the cab through the indoor evaporator, and absorbs heat from the battery, the electronic control components, and the motor through the second heat exchanger; the D and J ports of the eighteen-way valve are connected, the F and E ports are connected, the H and G ports are connected, the K and L ports are connected, the M and Q ports are connected, the N and P ports are connected, the S and R ports are connected, the V and T ports are connected, and the W and X ports are connected, so that the battery circulation pipeline, the motor electronic control circulation pipeline, and the air conditioning refrigeration circulation pipeline are connected in series, the engine circulation pipeline and the second heat dissipation circulation pipeline are connected in series, the first water pump, the second water pump, and the third water pump run, and the fourth water pump stops, so that the engine dissipates heat through the second radiator.
[0029] In some embodiments, during the third summer operating condition, the battery and the motor are not running, but the engine is running;
[0030] When the outlet water temperature of the engine is ≤EN2, the engine circulation pipe and the second heat dissipation circulation pipe are connected in series so that the engine dissipates heat through the second radiator;
[0031] When the engine outlet water temperature is greater than EN2, the engine circulation pipe, the second heat dissipation circulation pipe, and the first heat dissipation circulation pipe are connected in series so that the engine dissipates heat synchronously through the first radiator and the second radiator.
[0032] In some embodiments, the winter operating condition includes a first winter operating condition, a second winter operating condition, and a third winter operating condition;
[0033] In the first operating condition during winter, the battery and the motor are running, but the engine is not running.
[0034] When the outlet water temperature of the battery is ≤WE1 and the cab does not require heating, the battery circulation pipeline, the air conditioning heating circulation pipeline, and the PTC heating circulation pipeline are connected in series, and the motor control circulation pipeline and the air conditioning cooling circulation pipeline are connected in series, so that the battery is heated synchronously through the air conditioning module and the PTC heater;
[0035] When the battery outlet water temperature is ≤WE1 and the cab needs heating, the A and C ports of the three-way valve are connected, the A and B ports of the three-way valve are disconnected, the first expansion valve and the second expansion valve are closed, the third expansion valve is opened, the solenoid valve is closed, and the compressor runs, so that the air conditioning module heats the battery through the first heat exchanger and absorbs the heat dissipation of the electronic control components and the battery through the second heat exchanger; the D and J ports of the eighteen-way valve are connected, the H and E ports are connected, the F and X ports are connected, the G and W ports are connected, the K and L ports are connected, the M and N ports are connected, the P and Q ports are connected, the R and V ports are connected, and the T and S ports are connected, so that the battery circulation pipeline, the air conditioning heating circulation pipeline, the motor electronic control circulation pipeline, the air conditioning cooling circulation pipeline, the warm air circulation pipeline, and the PTC heating circulation pipeline are connected, the first water pump, the second water pump, and the third water pump run, the fourth water pump stops, and the PTC heater is turned on, so that the cab is heated by the PTC heater;
[0036] When WE1 < the outlet water temperature of the battery ≤ WE2, and the cab does not require heating, the battery circulation pipeline and the motor electronic control circulation pipeline are connected in series, and the battery is heated through the heat dissipation of the electronic control components and the motor.
[0037] When WE1 < the outlet water temperature of the battery ≤ WE2, and the cab needs to be heated, the battery circulation pipeline and the motor electronic control circulation pipeline are connected in series, and the air conditioning heating circulation pipeline and the warm air circulation pipeline are connected in series, so that the battery is heated through the heat dissipation of the electronic control components and the motor, and the cab is heated through the air conditioning module;
[0038] When WE2 < the outlet water temperature of the battery ≤ WE3, and the cab does not need heating, the battery circulation pipeline is self-closed, the motor electronic control circulation pipeline and the first heat dissipation circulation pipeline are connected in series, the battery does not need cooling or heating, and the motor dissipates heat through the first radiator;
[0039] When WE2 < the outlet water temperature of the battery ≤ WE3, and the cab needs to be heated, the battery circulation pipeline is self-closed, the motor control circulation pipeline and the air conditioning cooling circulation pipeline are connected in series, the warm air circulation pipeline and the air conditioning heating circulation pipeline are connected in series, and the battery does not need to be cooled or heated, so that the cab is heated through the air conditioning module;
[0040] When the outlet water temperature of the battery is greater than WE3 and the cab does not require heating, the battery circulation pipeline and the first heat dissipation circulation pipeline are connected in series, and the motor control circulation pipeline and the second heat dissipation circulation pipeline are connected in series, so that the battery dissipates heat through the first radiator, and the control components and the motor dissipate heat through the second radiator.
[0041] When the outlet water temperature of the battery is greater than WE3 and the cab needs heating, the air conditioning module does not operate; the D and E ports of the 18-way valve are connected, the F and S ports are connected, the G and H ports are connected, the J and R ports are connected, the K and L ports are connected, the M and N ports are connected, the P and Q ports are connected, the T and V ports are connected, and the W and X ports are connected, so that the battery circulation pipeline, the motor circulation pipeline, and the heater circulation pipeline are connected in series, the first water pump, the second water pump, and the fourth water pump are running, and the third water pump is stopped, so that the heat dissipation of the battery, the electronic control components, and the motor can achieve cab heating.
[0042] In some embodiments, during the second winter operating condition, the battery and the motor are operating, and the engine is operating;
[0043] When the outlet water temperature of the battery is ≤WE1, the outlet water temperature of the engine is ≤EN1, and the cab does not require heating, the battery circulation pipeline, the engine circulation pipeline, the air conditioning heating circulation pipeline, and the PTC heating circulation pipeline are connected in series, and the motor electronic control circulation pipeline and the air conditioning cooling circulation pipeline are connected in series, so that the battery and the engine are heated synchronously through the air conditioning module and the PTC heater;
[0044] When the outlet water temperature of the battery is ≤WE1, the outlet water temperature of the engine is ≤EN1, and the cab needs to be heated, the battery circulation pipeline, the engine circulation pipeline, and the air conditioning heating circulation pipeline are connected in series; the heater circulation pipeline and the PTC heating circulation pipeline are connected in series; and the motor control circulation pipeline and the air conditioning cooling circulation pipeline are connected in series, so that the battery and the engine are heated through the air conditioning module, and the cab is heated through the PTC heater.
[0045] When the outlet water temperature of the battery is ≤WE1, EN1 < the outlet water temperature of the engine is ≤EN2, and the cab does not require heating, the battery circulation pipeline, the air conditioning heating circulation pipeline, and the PTC heating circulation pipeline are connected in series, the motor control circulation pipeline and the air conditioning cooling circulation pipeline are connected in series, the engine circulation pipeline is self-closed, the battery is heated synchronously through the air conditioning module and the PTC heater, and the engine is heated by its own operation;
[0046] When the outlet water temperature of the battery is ≤WE1, EN1 < the outlet water temperature of the engine is ≤EN2, and the cab needs to be heated, the battery circulation pipeline and the air conditioning heating circulation pipeline are connected in series, the warm air circulation pipeline and the PTC heating circulation pipeline are connected in series, the motor control circulation pipeline and the air conditioning cooling circulation pipeline are connected in series, the engine circulation pipeline is self-closed, the battery is heated through the air conditioning module, the cab is heated through the PTC heater, and the engine is heated through its own operation;
[0047] When WE1 < battery outlet water temperature ≤ WE2, EN1 < engine outlet water temperature ≤ EN2, and the cab does not require heating, the battery circulation pipeline and the motor electronic control circulation pipeline are connected in series, the engine circulation pipeline is self-closed, the battery is heated through the heat dissipation of the electronic control components and the motor, and the engine is heated through its own operation.
[0048] When WE1 < battery outlet water temperature ≤ WE2, EN1 < engine outlet water temperature ≤ EN2, and the cab requires heating, the battery circulation pipeline and the motor electronic control circulation pipeline are connected in series, the air conditioning heating circulation pipeline and the warm air circulation pipeline are connected in series, the engine circulation pipeline is self-closed, the battery is heated through the heat dissipation of the electronic control components and the motor, the cab is heated through the air conditioning module, and the engine is heated through its own operation;
[0049] When WE2 < battery outlet water temperature ≤ WE3, EN1 < engine outlet water temperature ≤ EN2, and the driving condition does not require heating, the battery circulation pipeline is self-closing, the motor electronic control circulation pipeline and the first heat dissipation circulation pipeline are connected in series, the engine circulation pipeline is self-closing, the battery does not need cooling or heating, the electronic control components and the motor dissipate heat through the first radiator, and the engine heats itself through its own operation;
[0050] When WE2 < battery outlet water temperature ≤ WE3, EN1 < engine outlet water temperature ≤ EN2, and heating is required for driving, the battery circulation pipeline is self-closing, the motor electronic control circulation pipeline and the air conditioning cooling circulation pipeline are connected in series, the engine circulation pipeline is self-closing, the air conditioning heating circulation pipeline and the warm air circulation pipeline are connected in series, the battery does not need cooling or heating, the electronic control components and the motor are cooled through the air conditioning module, the engine is heated by its own operation, and the cab is heated through the air conditioning module.
[0051] When the outlet water temperature of the battery is >WE3, EN1 < the outlet water temperature of the engine ≤EN2, and heating is not required during driving, the battery circulation pipeline and the first heat dissipation circulation pipeline are connected in series, the motor control circulation pipeline and the second circulation pipeline are connected in series, the engine circulation pipeline is self-closed, the battery dissipates heat through the first radiator, the motor dissipates heat through the second radiator, and the engine heats itself through its own operation;
[0052] When the battery outlet water temperature > WE3, EN1 < engine outlet water temperature ≤ EN2, and heating is required for driving, the battery circulation pipeline and the first heat dissipation circulation pipeline are connected in series, the motor control circulation pipeline and the air conditioning cooling circulation pipeline are connected in series, the air conditioning heating circulation pipeline and the warm air circulation pipeline are connected in series, the engine circulation pipeline is self-closed, the battery dissipates heat through the first radiator, the motor dissipates heat through the air conditioning module, the engine heats itself through its own operation, and the cab achieves heating through the air conditioning module;
[0053] When the outlet water temperature of the battery is >WE3, the outlet water temperature of the engine is >EN2, and the cab does not require heating, the battery circulation pipeline, the motor control circulation pipeline, and the first heat dissipation circulation pipeline are connected in series, the engine circulation pipeline and the second heat dissipation circulation pipeline are connected in series, and the battery, the electronic control components, and the motor are cooled through the first radiator, and the engine is cooled through the second radiator.
[0054] When the battery outlet water temperature is >WE3, the engine outlet water temperature is >EN2, and the cab requires heating, the air conditioning module does not operate. The 18-way valve's D and E ports are connected, as are the F and L ports, G and H ports, J and K ports, M and S ports, N and P ports, Q and R ports, V and T ports, and W and X ports. This connects the battery circulation pipeline, the motor control circulation pipeline, and the first cooling circulation pipeline in series, as well as the engine circulation pipeline, the heater circulation pipeline, and the second cooling circulation pipeline in series. The first, second, third, and fourth water pumps all operate, allowing the battery, the electronic control components, and the motor to dissipate heat through the first radiator, and the cab to be heated by the engine's heat. Simultaneously, the engine dissipates heat through the heater core and the second radiator.
[0055] In some embodiments, during the third winter operating condition, the battery and the motor are not running, but the engine is running;
[0056] When the engine outlet water temperature is ≤EN1 and the cab does not require heating, the engine circulation pipeline and the PTC heating circulation pipeline are connected in series, and the engine is heated by the PTC heater.
[0057] When the engine outlet water temperature is ≤EN1 and the cab needs to be heated, the engine circulation pipe and the PTC heating circulation pipe are connected in series, and the warm air circulation pipe and the air conditioning heating circulation pipe are connected in series. The engine is heated by the PTC heater, and the cab is heated by the air conditioning module.
[0058] When EN1 < the outlet water temperature of the engine ≤ EN2, and the cab does not require heating, the engine circulation pipeline is self-closed, and the engine heats itself through its own operation.
[0059] When EN1 < engine outlet water temperature ≤ EN2, and the cab needs to be heated, the warm air circulation pipe and the air conditioning heating circulation pipe are connected in series, the engine circulation pipe is self-closed, the cab is heated through the air conditioning module, and the engine is heated by its own operation.
[0060] When EN2 < the engine outlet water temperature ≤ EN3, and the cab does not require heating, the engine circulation pipe and the second heat dissipation circulation pipe are connected in series, and the engine dissipates heat through the second radiator.
[0061] When EN2 < the engine outlet water temperature ≤ EN3, and the cab needs to be heated, the engine circulation pipe, the heater circulation pipe, and the second heat dissipation circulation pipe are connected in series. The cab is heated by the heat from the engine, and the engine dissipates heat through the second radiator.
[0062] When the engine outlet water temperature is >EN3 and the cab does not require heating, the engine circulation pipe, the first heat dissipation circulation pipe, and the second heat dissipation circulation pipe are connected in series, and the engine dissipates heat through the first radiator and the second radiator simultaneously.
[0063] When the engine outlet water temperature is greater than EN3 and the cab needs to be heated, the engine circulation pipe, the heater circulation pipe, the first heat dissipation circulation pipe, and the second heat dissipation circulation pipe are connected in series. The cab is heated by the heat from the engine, and the engine dissipates heat through the first radiator and the second radiator.
[0064] In some embodiments, SE1 is 35°C, SE2 is 40°C, SE3 is 45°C; SM1 is 60°C, SM2 is 70°C; WE1 is 0°C, WE2 is 20°C, WE3 is 30°C; EN1 is 40°C, EN2 is 85°C, and EN3 is 100°C.
[0065] A vehicle including the integrated thermal management system as described above.
[0066] The integrated thermal management system provided in this application includes an air conditioning module, a battery module, a motor control module, an engine module, a heat dissipation module, a PTC heating module, and an 18-way valve. The air conditioning module, battery module, motor control module, engine module, heat dissipation module, and PTC heating module are all connected to the 18-way valve. The air conditioning module has both heat dissipation and heating functions, the heat dissipation module has heat dissipation function, and the PTC heating module has heating function. This integration of multiple modules allows the system to meet at least three operating conditions in summer and at least three operating conditions in winter, achieving heat exchange between multiple modules, reducing thermal management costs, and improving the integration of the thermal management system. Attached Figure Description
[0067] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of this application. For those skilled in the art, other drawings can be obtained based on the provided drawings without creative effort.
[0068] Figure 1 This is a schematic diagram of the structure of the integrated thermal management system provided in an embodiment of this application.
[0069] Explanation of reference numerals in the attached figures:
[0070] 110-Air conditioning main circulation pipeline, 111-Compressor, 112-Three-way valve, 113-Outdoor heat exchanger, 114-First expansion valve, 115-Second expansion valve, 116-Indoor evaporator, 117-Gas-liquid separator;
[0071] 120 - Heat pump circulation pipeline, 121 - First heat exchanger, 122 - Third expansion valve, 123 - Second heat exchanger;
[0072] 130 - First connecting pipe, 131 - Solenoid valve;
[0073] 140 - Second connecting pipe;
[0074] 150 - Air conditioning refrigeration circulation piping;
[0075] 160 - Air conditioning heating circulation piping;
[0076] 210 - Battery circulation pipeline, 211 - First water pump, 212 - Battery;
[0077] 310 - Motor and electronic control circulation pipeline; 311 - Second water pump; 312 - Electrical control components; 313 - Motor;
[0078] 410 - First heat dissipation circulation pipe, 411 - First radiator;
[0079] 420 - Second heat dissipation circulation pipe; 421 - Second radiator;
[0080] 510 - Warm air circulation pipe, 511 - Fourth water pump, 512 - Indoor warm air core;
[0081] 610-PTC heating circulation pipeline, 611-PTC heater;
[0082] 710 - Engine circulation pipeline, 711 - Third water pump, 712 - Engine;
[0083] 1000-18-way valve. Detailed Implementation
[0084] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0085] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. The terminology used in the following embodiments is for the purpose of describing specific embodiments only and is not intended to be a limitation of this application. As used in the specification and appended claims of this application, the singular expressions "a," "an," "the," "the," "the," and "this" are intended to also include expressions such as "one or more," unless the context clearly indicates otherwise. It should also be understood that in the embodiments of this application, "one or more" refers to one, two, or more; "and / or" describes the relationship between related objects, indicating that three relationships may exist; for example, A and / or B can represent: A alone, A and B simultaneously, or B alone, where A and B can be singular or plural. The character " / " generally indicates that the preceding and following related objects are in an "or" relationship.
[0086] References to "one embodiment" or "some embodiments" as described in this specification mean that one or more embodiments of this application include a specific feature, structure, or characteristic described in connection with that embodiment. Therefore, the phrases "in one embodiment," "in some embodiments," "in other embodiments," "in still other embodiments," etc., appearing in different parts of this specification do not necessarily refer to the same embodiment, but rather mean "one or more, but not all, embodiments," unless otherwise specifically emphasized. The terms "comprising," "including," "having," and variations thereof mean "including but not limited to," unless otherwise specifically emphasized.
[0087] The "multiple" mentioned in the embodiments of this application refers to two or more. It should be noted that in the description of the embodiments of this application, terms such as "first" and "second" are used only for the purpose of distinguishing descriptions and should not be construed as indicating or implying relative importance, nor should they be construed as indicating or implying order.
[0088] The integrated thermal management system provided in this application includes an air conditioning module, a battery module, a motor control module, an engine module, a heat dissipation module, a PTC heating module, and an 18-way valve 1000. The air conditioning module, battery module, motor control module, engine module, heat dissipation module, and PTC heating module are all connected to the 18-way valve 1000. The air conditioning module has both heat dissipation and heating functions, the heat dissipation module has heat dissipation function, and the PTC heating module has heating function. This integration of multiple modules allows the system to meet at least three operating conditions in summer and at least three operating conditions in winter, achieving heat exchange between multiple modules, reducing thermal management costs, and improving the integration of the thermal management system.
[0089] like Figure 1 As shown, the air conditioning module includes an air conditioning main circulation pipe 110 and a heat pump circulation pipe 120. On the air conditioning main circulation pipe 110, a compressor 111, a three-way valve 112, an outdoor heat exchanger 113, a first expansion valve 114, a second expansion valve 115, an indoor evaporator 116, and a gas-liquid separator 117 are arranged sequentially along the refrigerant flow direction. The first end of the air conditioning main circulation pipe 110 is connected to port A of the three-way valve 112, and the second end of the air conditioning main circulation pipe 110 is connected to port B of the three-way valve 112.
[0090] The first end of the heat pump circulation pipe 120 is connected to the C port of the three-way valve 112, the second end of the heat pump circulation pipe 120 is connected to the air conditioning main circulation pipe 110, and the second end of the heat pump circulation pipe 120 is connected between the indoor evaporator 116 and the gas-liquid separator 117; on the heat pump circulation pipe 120, a first 121, a third expansion valve 122 and a second heat exchanger 123 are arranged sequentially along the refrigerant flow direction.
[0091] like Figure 1 As shown, the air conditioning module also includes a first connecting pipe 130 and a second connecting pipe 140; wherein, the first end of the first connecting pipe 130 is connected to the main air conditioning circulation pipeline 110 and is connected between the three-way valve 112 and the outdoor heat exchanger 113, the second end of the first connecting pipe 130 is connected to the main air conditioning circulation pipeline 110 and is connected between the indoor evaporator 116 and the gas-liquid separator 117, and a solenoid valve 131 is provided on the first connecting pipe 130.
[0092] The first end of the second connecting pipe 140 is connected to the air conditioning circulation main pipeline 110 and is connected between the first expansion valve 114 and the second expansion valve 115. The second end of the second connecting pipe 140 is connected to the heat pump circulation pipeline 120 and is connected between the first heat exchanger 121 and the third expansion valve 122.
[0093] like Figure 1 As shown, the air conditioning module also includes an air conditioning refrigeration circulation pipe 150 and an air conditioning heating circulation pipe 160; wherein, the first end and the second end of the air conditioning refrigeration circulation pipe 150 are respectively connected to the D and E ports of the 18-way valve, and a second heat exchanger 123 is connected in series on the air conditioning refrigeration circulation pipe 150.
[0094] The first and second ends of the air conditioning heating circulation pipe 160 are respectively connected to the W and X ports of the 18-way valve 1000, and a first heat exchanger 121 is connected in series on the air conditioning heating circulation pipe 160.
[0095] like Figure 1 As shown, the battery module includes a battery circulation pipeline 210. The first end and the second end of the battery circulation pipeline 210 are respectively connected to the F and G ports of the 18-way valve 1000. A first water pump 211 and a battery 212 are sequentially arranged on the battery circulation pipeline 210 from the first end to the second end.
[0096] like Figure 1 As shown, the motor control module includes a motor control circulation pipeline 310. The first end and the second end of the motor control circulation pipeline 310 are respectively connected to the H and J ports of the 18-way valve 1000. The motor control circulation pipeline 310 is provided with a second water pump 311, an electrical control component 312 and a motor 313 from the first end to the second end.
[0097] like Figure 1 As shown, the heat dissipation module includes a first heat dissipation circulation pipe 410 and a second heat dissipation circulation pipe 420; wherein, the first end and the second end of the first heat dissipation circulation pipe 410 are respectively connected to the K and L ports of the 18-way valve 1000, and a first radiator 411 is provided on the first heat dissipation circulation pipe 410.
[0098] The first end and the second end of the second heat dissipation circulation pipe 420 are respectively connected to the O and P ports of the 18-way valve 1000, and a second radiator 421 is provided on the second heat dissipation circulation pipe 420.
[0099] like Figure 1 As shown, it also includes a warm air circulation pipe 510. The first end and the second end of the warm air circulation pipe 510 are respectively connected to the R and S ports of the 18-way valve 1000. The warm air circulation pipe 510 is provided with a fourth water pump 511 and an indoor warm air core 512 from the first end to the second end.
[0100] like Figure 1 As shown, the PTC heating module includes a PTC heating circulation pipeline 610. The first end and the second end of the PTC heating circulation pipeline 610 are respectively connected to the T and V ports of the 18-way valve 1000. A PTC heater 611 is provided on the PTC heating circulation pipeline 610.
[0101] like Figure 1 As shown, the engine module includes an engine circulation pipe 710. The first end and the second end of the engine circulation pipe 710 are respectively connected to the M and N ports of the 18-way valve 1000. A third water pump 711 and an engine 712 are sequentially arranged along the first end to the second end of the engine circulation pipe 710.
[0102] In this application, the three-way valve 112 and the eighteen-way valve 1000 can also be replaced by other multi-functional valves, and the embodiments of this application do not limit this.
[0103] In this application, port A of the three-way valve 112 can be connected to port B and port C respectively, but port B and port C cannot be connected to each other, while all ports of the eighteen-way valve 100 can be connected to each other.
[0104] In this application, the air conditioning module is a heat pump air conditioner. When the cab needs cooling, the A and B ports of the three-way valve 112 are connected, and the A and C ports of the three-way valve 112 are disconnected. The first expansion valve 114 and the second expansion valve 115 are opened, the third expansion valve 122 is closed, the solenoid valve 131 is closed, and the compressor 111 is running. The air conditioning module dissipates heat to the environment through the outdoor heat exchanger 113 and cools the cab through the indoor evaporator 1166. If the battery 212 also needs cooling at this time, the third expansion valve 122 is opened at the same time, and the air conditioning cooling circulation pipe 150 and the battery circulation pipe 210 are connected in series. The first water pump 211 is running and absorbs the heat dissipation of the battery 212 through the second heat exchanger 123.
[0105] When heating is required in the cab and motor 313 is running, the A and C ports of the three-way valve 112 are connected, while the A and B ports of the three-way valve 112 are disconnected. The first expansion valve 114 and the second expansion valve 115 are closed, the third expansion valve 122 is opened, and the solenoid valve 131 is closed. This controls the air conditioning cooling circulation pipe 150 and the motor-controlled circulation pipe 310 to be connected in series, and the air conditioning heating circulation pipe 160 and the warm air circulation pipe 510 to be connected in series. The compressor 111 runs, and the second water pump 311 and the fourth water pump 511 run. The air conditioning module transfers heat to the indoor warm air core 512 through the first heat exchanger 121. The heat dissipation of the electronic control component 312 and the motor 313 is absorbed through the second heat exchanger 123. When the motor 313 is not running, the A and C ports of the three-way valve 112 are connected and the A and B ports of the three-way valve 112 are disconnected. The first expansion valve 114 is opened, the second expansion valve 115 and the third expansion valve 122 are closed, the solenoid valve 131 is opened, and the air conditioning heating circulation pipe 160 and the warm air circulation pipe 510 are connected in series. The compressor 111 runs and the fourth water pump 511 runs. The air conditioning module transfers heat to the indoor warm air core 512 through the first heat exchanger 121 and absorbs the heat from the environment through the outdoor heat exchanger 113.
[0106] Based on the integrated thermal management system provided in this application, the specific operations for three typical summer and three typical winter operating conditions are described.
[0107] In the first operating condition during summer, when battery 212 and motor 313 are running but engine 712 is not running, the cab needs to be cooled.
[0108] When the outlet water temperature of battery 212 is ≤ SE1 and the outlet water temperature of motor 313 is ≤ SM1, the A and B ports of three-way valve 112 are connected, the A and C ports of three-way valve 112 are disconnected, the first expansion valve 114 and the second expansion valve 115 are opened, the third expansion valve 122 is closed, the compressor 111 runs, so that the air conditioning module dissipates heat to the environment through the outdoor heat exchanger 113 and achieves cab cooling through the indoor evaporator 116; the battery circulation pipe 210, the motor electronic control circulation pipe 310, and the second heat dissipation circulation pipe 420 are connected in series, so that the battery 212, the electronic control component 312 and the motor 313 dissipate heat through the second radiator 421.
[0109] When SE1 < outlet water temperature of battery 212 ≤ SE2 and outlet water temperature of motor 313 ≤ SM1, ports A and B of three-way valve 112 are connected, ports A and C of three-way valve 112 are disconnected, the first expansion valve 114 and the second expansion valve 115 are opened, the third expansion valve 122 is closed, and the compressor 111 runs, so that the air conditioning module dissipates heat to the environment through the outdoor heat exchanger 113 and achieves cab cooling through the indoor evaporator 116; the battery circulation pipe 210, the motor electronic control circulation pipe 310, and the first heat dissipation circulation pipe 410 are connected in series, so that the battery 212, the electronic control component 312 and the motor 313 dissipate heat through the first radiator 411.
[0110] When SE2 < battery 212 outlet water temperature ≤ SE3, and motor 313 outlet water temperature ≤ SM1, ports A and B of the three-way valve 112 are connected, ports A and C of the three-way valve 112 are disconnected, the first expansion valve 114 and the second expansion valve 115 are opened, the third expansion valve 122 is closed, the compressor 111 runs, and the air conditioning module dissipates heat to the environment through the outdoor heat exchanger 113, and achieves cab cooling through the indoor evaporator 116; ports D and E of the eighteen-way valve 1000 are connected, ports F and L are connected, and ports G and K are connected. The H and Q ports are connected, the P and J ports are connected, the M and N ports are connected, the S and R ports are connected, the V and T ports are connected, and the W and X ports are connected, so that the battery circulation pipe 210 and the first heat dissipation circulation pipe 410 are connected in series, the motor control circulation pipe 310 and the second heat dissipation circulation pipe 420 are connected in series, the first water pump 211 and the second water pump 311 are running, and the third water pump 711 and the fourth water pump 511 are stopped, so that the battery 212 is cooled by the first heat sink 411, and the control component 312 and the motor 313 are cooled by the second heat sink 421.
[0111] When the outlet water temperature of battery 212 is greater than SE3 and the outlet water temperature of motor 313 is less than or equal to SM1, ports A and B of three-way valve 112 are connected, ports A and C of three-way valve 112 are disconnected, the first expansion valve 114, the second expansion valve 115, and the third expansion valve 122 are opened, the solenoid valve 131 is closed, the compressor 111 runs, causing the air conditioning module to dissipate heat to the environment through the outdoor heat exchanger 113, to achieve cooling of the cab through the indoor evaporator 116, and to absorb heat dissipation from battery 212 through the second heat exchanger 123; the D and G terminals of the eighteen-way valve 1000 The ports are connected: F and E ports are connected, H and Q ports are connected, P and J ports are connected, K and L ports are connected, M and N ports are connected, S and R ports are connected, V and T ports are connected, and W and X ports are connected, so that the battery circulation pipe 210, the air conditioning refrigeration circulation pipe 150, the motor control circulation pipe 310, and the second heat dissipation circulation pipe 420 are connected in series. The first water pump 211 and the second water pump 311 are running, while the third water pump 711 and the fourth water pump 511 are stopped, so that the electronic control component 312 and the motor 313 can be cooled by the second radiator 421.
[0112] When the outlet water temperature of battery 212 is greater than SE3 and SM1 is less than the outlet water temperature of motor 313 and less than SM2, ports A and B of three-way valve 112 are connected and ports A and C of three-way valve 112 are disconnected. The first expansion valve 114, the second expansion valve 115, and the third expansion valve 122 are opened, the solenoid valve 131 is closed, and the compressor 111 is running. This allows the air conditioning module to dissipate heat to the environment through the outdoor heat exchanger 113, achieve cab cooling through the indoor evaporator 116, and absorb heat from battery 212 through the second heat exchanger 123. The battery circulation pipe 210 and the air conditioning cooling circulation pipe 150 are connected in series, and the motor control circulation pipe 310, the first heat dissipation circulation pipe 410, and the second heat dissipation circulation pipe 420 are connected in series, so that the control components 312 and motor 313 dissipate heat through the first radiator 411 and the second radiator 421.
[0113] When the outlet water temperature of battery 212 is greater than SE3 and the outlet water temperature of motor 313 is greater than SM2, the battery circulation pipe 210, the motor control circulation pipe 310, and the air conditioning cooling circulation pipe 150 are connected in series, so that battery 212, control component 312, and motor 313 are all cooled through the air conditioning module.
[0114] In the second operating condition during summer, when battery 212 and motor 313 are running, and engine 712 is running, the cab needs to be cooled.
[0115] When the outlet water temperature of battery 212 is ≤ SE2 and the outlet water temperature of motor 313 is ≤ SM1, the battery circulation pipe 210, the motor control circulation pipe 310, and the first heat dissipation circulation pipe 410 are connected in series so that battery 212, control component 312 and motor 313 can be cooled by the first radiator 411; the engine circulation pipe 710 and the second heat dissipation circulation pipe 420 are connected in series so that engine 712 can be cooled by the second radiator 421.
[0116] When the outlet water temperature of battery 212 is greater than SE2 and the outlet water temperature of motor 313 is less than or equal to SM1, the battery circulation pipe 210 and the air conditioning cooling circulation pipe 150 are connected in series, the motor control circulation pipe 310 and the first heat dissipation circulation pipe 410 are connected in series, so that the battery 212 can dissipate heat through the air conditioning module, and the control components 312 and motor 313 can dissipate heat through the first radiator 411; the engine circulation pipe 710 and the second heat dissipation circulation pipe 420 are connected in series, so that the engine 712 can dissipate heat through the second radiator 421.
[0117] When the outlet water temperature of battery 212 is greater than SE2 and the outlet water temperature of motor 313 is greater than SM1, ports A and B of three-way valve 112 are connected, ports A and C of three-way valve 112 are disconnected, the first expansion valve 114, the second expansion valve 115, and the third expansion valve 122 are opened, the solenoid valve 131 is closed, and the compressor 111 runs, causing the air conditioning module to dissipate heat to the environment through the outdoor heat exchanger 113, cool the cab through the indoor evaporator 116, and absorb heat from battery 212, electronic control components 312, and motor 313 through the second heat exchanger 123; the eighteen-way valve 100 The D and J ports of 0 are connected, the F and E ports are connected, the H and G ports are connected, the K and L ports are connected, the M and Q ports are connected, the N and P ports are connected, the S and R ports are connected, the V and T ports are connected, and the W and X ports are connected, so that the battery circulation pipe 210, the motor control circulation pipe 310, and the air conditioning cooling circulation pipe 150 are connected in series, the engine circulation pipe 710 and the second cooling circulation pipe 420 are connected in series, the first water pump 211, the second water pump 311 and the third water pump 711 are running, and the fourth water pump 511 is stopped, so that the engine 712 can be cooled through the second radiator 421.
[0118] In the third operating condition during summer, battery 212 and motor 313 are not running, while engine 712 is running.
[0119] When the outlet water temperature of engine 712 is ≤ EN2, engine circulation pipe 710 and second heat dissipation circulation pipe 420 are connected in series so that engine 712 dissipates heat through second radiator 421.
[0120] When the outlet water temperature of engine 712 is greater than EN2, engine circulation pipe 710, second heat dissipation circulation pipe 420 and first heat dissipation circulation pipe 410 are connected in series so that engine 712 can dissipate heat synchronously through first radiator 411 and second radiator 421.
[0121] Winter operating conditions include winter operating condition 1, winter operating condition 2, and winter operating condition 3.
[0122] In the first operating condition during winter, battery 212 and motor 313 are running, while engine 712 is not running.
[0123] When the outlet water temperature of battery 212 is ≤WE1 and the cab does not require heating, the battery circulation pipe 210, air conditioning heating circulation pipe 160, and PTC heating circulation pipe 610 are connected in series, and the motor control circulation pipe 310 and air conditioning cooling circulation pipe 150 are connected in series, so that battery 212 is heated synchronously through air conditioning module and PTC heater 611.
[0124] When the outlet water temperature of battery 212 is ≤WE1, and heating is required in the cab, ports A and C of three-way valve 112 are connected, ports A and B of three-way valve 112 are disconnected, the first expansion valve 114 and the second expansion valve 115 are closed, the third expansion valve 122 is opened, the solenoid valve 131 is closed, and the compressor 111 runs, so that the air conditioning module heats battery 212 through the first heat exchanger 121 and absorbs heat from electronic control components 312 and battery 212 through the second heat exchanger 123; ports D and J of eighteen-way valve 1000 are connected, ports H and E are connected, and ports F and... The X port is connected, G and W are connected, K and L are connected, M and N are connected, P and Q are connected, R and V are connected, and T and S are connected, so that the battery circulation pipe 210, the air conditioning heating circulation pipe 160, the motor control circulation pipe 310, the air conditioning cooling circulation pipe 150 are connected in series, the warm air circulation pipe 510, and the PTC heating circulation pipe 610 are connected in series. The first water pump 211, the second water pump 311, and the third water pump 711 are running, the fourth water pump 511 is stopped, and the PTC heater 611 is turned on so that the cab is heated by the PTC heater 611.
[0125] When WE1 < the outlet water temperature of battery 212 ≤ WE2, and the cab does not require heating, the battery circulation pipe 210 and the motor control circulation pipe 310 are connected in series, and the battery 212 is heated through the heat dissipation of the control component 312 and the motor 313.
[0126] When WE1 < the outlet water temperature of battery 212 ≤ WE2, and the cab needs to be heated, the battery circulation pipe 210 and the motor control circulation pipe 310 are connected in series, and the air conditioning heating circulation pipe 160 and the warm air circulation pipe 510 are connected in series, so that the battery 212 is heated through the heat dissipation of the control component 312 and the motor 313, and the cab is heated through the air conditioning module.
[0127] When WE2 < water outlet temperature of battery 212 ≤ WE3, and the cab does not need heating, the battery circulation pipeline 210 is self-closed, the motor control circulation pipeline 310 and the first heat dissipation circulation pipeline 410 are connected in series, the battery 212 does not need cooling or heating, and the motor 313 dissipates heat through the first radiator 411.
[0128] When WE2 < water outlet temperature of battery 212 ≤ WE3, and the cab needs heating, the battery circulation pipeline 210 is self-closed, the motor and electronic control circulation pipeline 310 and the air conditioning cooling circulation pipeline 150 are connected in series, the warm air circulation pipeline 510 and the air conditioning heating circulation pipeline 160 are connected in series, and the battery 212 does not need to be cooled or heated, so that the cab is heated through the air conditioning module.
[0129] When the outlet water temperature of battery 212 is greater than WE3 and the cab does not require heating, the battery circulation pipe 210 and the first heat dissipation circulation pipe 410 are connected in series, and the motor and electronic control circulation pipe 310 and the second heat dissipation circulation pipe 420 are connected in series, so that battery 212 is cooled by the first radiator 411, and electronic control components 312 and motor 313 are cooled by the second radiator 421.
[0130] When the outlet water temperature of battery 212 is greater than WE3, and the cab needs heating, the air conditioning module does not operate; the D and E ports of the 18-way valve 1000 are connected, the F and S ports are connected, the G and H ports are connected, the J and R ports are connected, the K and L ports are connected, the M and N ports are connected, the P and Q ports are connected, the T and V ports are connected, and the W and X ports are connected, so that the battery circulation pipe 210, the motor control circulation pipe 310, and the heater circulation pipe 510 are connected in series, the first water pump 211, the second water pump 311, and the fourth water pump 511 are running, and the third water pump 711 is stopped, so that the heat dissipation of battery 212, control component 312, and motor 313 achieves cab heating.
[0131] In the second operating condition during winter, battery 212 and motor 313 are running, and engine 712 is running.
[0132] When the outlet water temperature of battery 212 is ≤WE1 and the outlet water temperature of engine 712 is ≤EN1, and the cab does not require heating, the battery circulation pipe 210, engine circulation pipe 710, air conditioning heating circulation pipe 160, and PTC heating circulation pipe 610 are connected in series, and the motor control circulation pipe 310 and air conditioning cooling circulation pipe 150 are connected in series, so that battery 212 and engine 712 are heated synchronously through the air conditioning module and PTC heater 611.
[0133] When the outlet water temperature of battery 212 is ≤WE1 and the outlet water temperature of engine 712 is ≤EN1, and heating of the cab is required, the battery circulation pipe 210, engine circulation pipe 710, and air conditioning heating circulation pipe 160 are connected in series; the heater circulation pipe 510 and PTC heating circulation pipe 610 are connected in series; and the motor and electronic control circulation pipe 310 and air conditioning cooling circulation pipe 150 are connected in series. This allows battery 212 and engine 712 to be heated through the air conditioning module, and the cab to be heated through the PTC heater 611.
[0134] When the outlet water temperature of battery 212 is ≤ WE1, EN1 < the outlet water temperature of engine 712 is ≤ EN2, and the cab does not require heating, the battery circulation pipe 210, air conditioning heating circulation pipe 160, and PTC heating circulation pipe 610 are connected in series; the motor and electronic control circulation pipe 310 and air conditioning cooling circulation pipe 150 are connected in series; the engine circulation pipe 710 is self-closing; the battery 212 is synchronously heated through the air conditioning module and PTC heater 611; and the engine 712 is heated by its own operation.
[0135] When the outlet water temperature of battery 212 is ≤ WE1, EN1 < and the outlet water temperature of engine 712 is ≤ EN2, and the cab requires heating, the battery circulation pipe 210 and the air conditioning heating circulation pipe 160 are connected in series; the heater circulation pipe 510 and the PTC heating circulation pipe 610 are connected in series; the motor and electronic control circulation pipe 310 and the air conditioning cooling circulation pipe 150 are connected in series; and the engine circulation pipe 710 is a self-closing loop. Battery 212 is heated through the air conditioning module, the cab is heated through the PTC heater 611, and engine 712 is heated through its own operation.
[0136] When WE1 < battery 212 outlet water temperature ≤ WE2, and EN1 < engine 712 outlet water temperature ≤ EN2, and the cab does not require heating, the battery circulation pipe 210 and the motor control circulation pipe 310 are connected in series, the engine circulation pipe 710 is self-closing, the battery 212 is heated through the heat dissipation of the control components 312 and the motor 313, and the engine 712 is heated through its own operation.
[0137] When WE1 < battery 212 outlet water temperature ≤ WE2, and EN1 < engine 712 outlet water temperature ≤ EN2, and the cab requires heating, the battery circulation pipe 210 and the motor control circulation pipe 310 are connected in series, the air conditioning heating circulation pipe 160 and the warm air circulation pipe 510 are connected in series, and the engine circulation pipe 710 is self-closing. The battery 212 is heated through the heat dissipation of the control component 312 and the motor 313, the cab is heated through the air conditioning module, and the engine 712 is heated through its own operation.
[0138] When WE2 < battery 212 outlet water temperature ≤ WE3, and EN1 < engine 712 outlet water temperature ≤ EN2, and heating is not required during driving, the battery circulation pipe 210 is self-closing, the motor and electronic control circulation pipe 310 and the first heat dissipation circulation pipe 410 are connected in series, the engine circulation pipe 710 is self-closing, the battery 212 does not need cooling or heating, the electronic control components 312 and the motor 313 are cooled through the first radiator 411, and the engine 712 is heated by its own operation.
[0139] When WE2 < battery 212 outlet water temperature ≤ WE3, and EN1 < engine 712 outlet water temperature ≤ EN2, and heating is required in the cab, the battery circulation pipe 210 is self-closing, the motor and electronic control circulation pipe 310 and the air conditioning cooling circulation pipe 150 are connected in series, the engine circulation pipe 710 is self-closing, and the air conditioning heating circulation pipe 160 and the warm air circulation pipe 510 are connected in series. The battery 212 does not require cooling or heating. The electronic control components 312 and motor 313 are cooled by the air conditioning module, the engine 712 is heated by its own operation, and the cab is heated by the air conditioning module.
[0140] When the outlet water temperature of battery 212 is greater than WE3 and EN1 is less than the outlet water temperature of engine 712 and ≤ EN2, and heating is not required during driving, the battery circulation pipe 210 and the first cooling circulation pipe 410 are connected in series, the motor control circulation pipe 310 and the second cooling circulation pipe 420 are connected in series, and the engine circulation pipe 710 is self-closing. Battery 212 is cooled through the first radiator 411, motor 313 is cooled through the second radiator 421, and engine 712 is heated by its own operation.
[0141] When the outlet water temperature of battery 212 is greater than WE3 and EN1 is less than the outlet water temperature of engine 712 and ≤ EN2, and heating is required in the cab, the battery circulation pipe 210 and the first heat dissipation circulation pipe 410 are connected in series; the motor and electronic control circulation pipe 310 and the air conditioning cooling circulation pipe 150 are connected in series; the air conditioning heating circulation pipe 160 and the warm air circulation pipe 510 are connected in series; the engine circulation pipe 710 is self-closing; the battery 212 dissipates heat through the first radiator 411; the motor 313 dissipates heat through the air conditioning module; the engine 712 heats itself through its own operation; and the cab achieves heating through the air conditioning module.
[0142] When the outlet water temperature of battery 212 is greater than WE3, the outlet water temperature of engine 712 is greater than EN2, and heating of the cab is not required, the battery circulation pipe 210, the motor and electronic control circulation pipe 310, and the first cooling circulation pipe 410 are connected in series, and the engine circulation pipe 710 and the second cooling circulation pipe 420 are connected in series. Battery 212, electronic control components 312, and motor 313 are cooled through the first radiator 411, and engine 712 is cooled through the second radiator 421.
[0143] When the outlet water temperature of battery 212 is greater than WE3 and the outlet water temperature of engine 712 is greater than EN2, and heating is required in the cab, the air conditioning module will not operate; the D and E ports, F and L ports, G and H ports, J and K ports, M and S ports, N and P ports, Q and R ports, V and T ports, and W and X ports of the 18-way valve 1000 will be connected, thus enabling the battery circulation pipe 210, the motor and electronic control circulation pipe 310, and the first heat dissipation circulation pipe to be connected. 410 is connected in series. The engine circulation pipe 710, the heater circulation pipe 510, and the second heat dissipation circulation pipe 420 are connected in series. The first water pump 211, the second water pump 311, the third water pump 711, and the fourth water pump 511 are all running, so that the battery 212, the electronic control component 312, and the motor 313 are cooled through the first radiator 411. The cab is heated by the heat from the engine 712. At the same time, the engine 712 is cooled synchronously through the indoor heater core 512 and the second radiator 421.
[0144] In the third operating condition during winter, battery 212 and motor 313 do not operate, while engine 712 operates.
[0145] When the outlet water temperature of engine 712 is ≤ EN1 and the cab does not require heating, the engine circulation pipe 710 and the PTC heating circulation pipe 610 are connected in series, and engine 712 is heated by PTC heater 611.
[0146] When the outlet water temperature of engine 712 is ≤ EN1 and the cab needs to be heated, the engine circulation pipe 710 and PTC heating circulation pipe 610 are connected in series, and the warm air circulation pipe 510 and air conditioning heating circulation pipe 160 are connected in series. Engine 712 is heated by PTC heater 611, and the cab is heated by air conditioning module.
[0147] When EN1 < engine 712 outlet water temperature ≤ EN2, and the cab does not require heating, the engine circulation pipe 710 is self-closing, and the engine 712 heats itself through its own operation.
[0148] When EN1 < engine 712 outlet water temperature ≤ EN2, and the cab needs heating, the warm air circulation pipe 510 and the air conditioning heating circulation pipe 160 are connected in series, the engine circulation pipe 710 is self-closed, the cab is heated through the air conditioning module, and the engine 712 is heated by its own operation.
[0149] When EN2 < engine 712 outlet water temperature ≤ EN3, and the cab does not require heating, the engine circulation pipe 710 and the second heat dissipation circulation pipe 420 are connected in series, and the engine 712 dissipates heat through the second radiator 421.
[0150] When EN2 < outlet water temperature of engine 712 ≤ EN3, and the cab needs to be heated, the engine circulation pipe 710, the heater circulation pipe 510, and the second heat dissipation circulation pipe 420 are connected in series. The cab is heated by the heat from engine 712, and engine 712 is simultaneously cooled by the second radiator 421.
[0151] When the outlet water temperature of engine 712 is greater than EN3 and the cab does not require heating, the engine circulation pipe 710, the first heat dissipation circulation pipe 410, and the second heat dissipation circulation pipe 420 are connected in series, and engine 712 is simultaneously cooled through the first radiator 411 and the second radiator 421.
[0152] When the outlet water temperature of engine 712 is greater than EN3 and the cab needs to be heated, the engine circulation pipe 710, the heater circulation pipe 510, the first heat dissipation circulation pipe 410, and the second heat dissipation circulation pipe 420 are connected in series. The cab is heated by the heat from engine 712, and engine 712 is cooled by the first radiator 411 and the second radiator 421.
[0153] In this application, SE1 is 35°C, SE2 is 40°C, and SE3 is 45°C.
[0154] SM1 is 60℃, and SM2 is 70℃.
[0155] WE1 is 0℃, WE2 is 20℃, and WE3 is 30℃.
[0156] EN1 is 40℃, EN2 is 85℃, and EN3 is 100℃.
[0157] It should be noted that in actual situations, there may be other operating conditions not illustrated in the examples, all of which can be achieved through different combinations of the modules in the integrated thermal management system provided in the embodiments of this application. These will not be listed here.
[0158] This application also provides a vehicle that includes the integrated thermal management system described in the above embodiments.
[0159] Since the integrated thermal management system described above has the aforementioned technical effects, and the vehicle described above includes the integrated thermal management system, the vehicle also has the corresponding technical effects, which will not be elaborated here.
[0160] The above description of the embodiments enables those skilled in the art to make or use this application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of this application. Therefore, this application is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. An integrated thermal management system, characterized in that, include: Air conditioning module, battery module, motor control module, engine module, heat dissipation module, PTC heating module, 18-way valve (1000). The air conditioning module, the battery module, the motor control module, the engine module, the heat dissipation module, and the PTC heating module are all connected to the 18-way valve (1000). The air conditioning module has heat dissipation and heating functions. The heat dissipation module has heat dissipation function, and the PTC heating module has heating function, so as to meet the operation under at least three working conditions in summer and at least three working conditions in winter.
2. The integrated thermal management system according to claim 1, characterized in that, The air conditioning module includes an air conditioning main circulation pipe (110) and a heat pump circulation pipe (120). On the main circulation pipeline (110) of the air conditioner, a compressor (111), a three-way valve (112), an outdoor heat exchanger (113), a first expansion valve (114), a second expansion valve (115), an indoor evaporator (116), and a gas-liquid separator (117) are arranged in sequence along the direction of refrigerant flow. Wherein, the first end of the air conditioning main circulation pipe (110) is connected to the A port of the three-way valve (112), and the second end of the air conditioning main circulation pipe (110) is connected to the B port of the three-way valve (112); The first end of the heat pump circulation pipe (120) is connected to the C port of the three-way valve (112), the second end of the heat pump circulation pipe (120) is connected to the air conditioning main circulation pipe (110), and the second end of the heat pump circulation pipe (120) is connected between the indoor evaporator (116) and the gas-liquid separator (117). On the heat pump circulation pipeline (120), a first heat exchanger (121), a third expansion valve (122), and a second heat exchanger (123) are arranged sequentially along the refrigerant flow direction.
3. The integrated thermal management system according to claim 2, characterized in that, The air conditioning module also includes a first connecting pipe (130) and a second connecting pipe (140). The first end of the first connecting pipe (130) is connected to the main air conditioning circulation pipeline (110) and is connected between the three-way valve (112) and the outdoor heat exchanger (113). The second end of the first connecting pipe (130) is connected to the main air conditioning circulation pipeline (110) and is connected between the indoor evaporator (116) and the gas-liquid separator (117). A solenoid valve (131) is provided on the first connecting pipe (130). The first end of the second connecting pipe (140) is connected to the air conditioning circulation main pipeline (110) and is connected between the first expansion valve (114) and the second expansion valve (115). The second end of the second connecting pipe (140) is connected to the heat pump circulation pipeline (120) and is connected between the first heat exchanger (121) and the third expansion valve (122).
4. The integrated thermal management system according to claim 3, characterized in that, The air conditioning module also includes an air conditioning refrigeration circulation pipe (150) and an air conditioning heating circulation pipe (160). The first and second ends of the air conditioning refrigeration circulation pipeline (150) are respectively connected to the D and E ports of the eighteen-way valve (1000), and the second heat exchanger (123) is connected in series on the air conditioning refrigeration circulation pipeline (150). The first end and the second end of the air conditioning heating circulation pipeline (160) are respectively connected to the W and X ports of the eighteen-way valve (1000), and the first heat exchanger (121) is connected in series on the air conditioning heating circulation pipeline (160).
5. The integrated thermal management system according to claim 4, characterized in that, The battery module includes a battery circulation pipeline (210). The first end and the second end of the battery circulation pipeline (210) are respectively connected to the F and G ports of the eighteen-way valve (1000). A first water pump (211) and a battery (212) are sequentially arranged on the battery circulation pipeline (210) from the first end to the second end.
6. The integrated thermal management system according to claim 5, characterized in that, The motor control module includes a motor control circulation pipeline (310). The first and second ends of the motor-controlled circulation pipeline (310) are respectively connected to the H and J ports of the 18-way valve (1000). The motor-controlled circulation pipeline (310) is provided with a second water pump (311), an electrical control component (312) and a motor (313) from the first end to the second end.
7. The integrated thermal management system according to claim 6, characterized in that, The heat dissipation module includes a first heat dissipation circulation pipe (410) and a second heat dissipation circulation pipe (420). The first end and the second end of the first heat dissipation circulation pipe (410) are respectively connected to the K and L ports of the eighteen-way valve (1000), and a first radiator (411) is provided on the first heat dissipation circulation pipe (410). The first end and the second end of the second heat dissipation circulation pipe (420) are respectively connected to the O and P ports of the eighteen-way valve (1000), and a second radiator (421) is provided on the second heat dissipation circulation pipe (420).
8. The integrated thermal management system according to claim 7, characterized in that, It also includes a warm air circulation pipe (510), the first end and the second end of which are respectively connected to the R and S ports of the eighteen-way valve (1000), and the warm air circulation pipe (510) is provided with a fourth water pump (511) and an indoor warm air core (512) from its first end to its second end.
9. The integrated thermal management system according to claim 8, characterized in that, The PTC heating module includes a PTC heating circulation pipeline (610); The first and second ends of the PTC heating circulation pipeline (610) are respectively connected to the T and V ports of the 18-way valve (1000), and a PTC heater (611) is provided on the PTC heating circulation pipeline (610).
10. The integrated thermal management system according to claim 9, characterized in that, The engine module includes an engine circulation pipeline (710). The first and second ends of the engine circulation pipeline (710) are respectively connected to the M and N ports of the eighteen-way valve (1000). The engine circulation pipeline (710) is provided with a third water pump (711) and an engine (712) in sequence from its first end to its second end.
11. The integrated thermal management system according to claim 10, characterized in that, Summer operating conditions include Summer Operating Condition 1, Summer Operating Condition 2, and Summer Operating Condition 3; In the first operating condition during summer, when the battery (212) and the motor (313) are running but the engine (712) is not running, the cab needs to be cooled. When the outlet water temperature of the battery (212) is ≤ SE1 and the outlet water temperature of the motor (313) is ≤ SM1, the A and B ports of the three-way valve (112) are connected, the A and C ports of the three-way valve (112) are disconnected, the first expansion valve (114) and the second expansion valve (115) are opened, the third expansion valve (122) is closed, the compressor (111) is running, so that the air conditioning module dissipates heat to the environment through the outdoor heat exchanger (113) and realizes the cooling of the cab through the indoor evaporator (116); the battery circulation pipeline (210), the motor electronic control circulation pipeline (310), and the second heat dissipation circulation pipeline (420) are connected in series, so that the battery (212), the electronic control component (312) and the motor (313) dissipate heat through the second radiator (421); When SE1 < the outlet water temperature of the battery (212) ≤ SE2 and the outlet water temperature of the motor (313) ≤ SM1, the A and B ports of the three-way valve (112) are connected, the A and C ports of the three-way valve (112) are disconnected, the first expansion valve (114) and the second expansion valve (115) are opened, the third expansion valve (122) is closed, the compressor (111) is running, so that the air conditioning module dissipates heat to the environment through the outdoor heat exchanger (113) and realizes the cooling of the cab through the indoor evaporator (116); the battery circulation pipeline (210), the motor electronic control circulation pipeline (310), and the first heat dissipation circulation pipeline (410) are connected in series, so that the battery (212), the electronic control component (312) and the motor (313) dissipate heat through the first radiator (411); When SE2 < the outlet water temperature of the battery (212) ≤ SE3 and the outlet water temperature of the motor (313) ≤ SM1, the A and B ports of the three-way valve (112) are connected, the A and C ports of the three-way valve (112) are disconnected, the first expansion valve (114) and the second expansion valve (115) are opened, the third expansion valve (122) is closed, the compressor (111) is running, so that the air conditioning module dissipates heat to the environment through the outdoor heat exchanger (113) and realizes the cooling of the cab through the indoor evaporator (116); the D and E ports of the eighteen-way valve (1000) are connected, the F and L ports are connected, the G and K ports are connected, and the H and Q ports are connected. The ports are connected, P and J ports are connected, M and N ports are connected, S and R ports are connected, V and T ports are connected, and W and X ports are connected, so that the battery circulation pipeline (210) and the first heat dissipation circulation pipeline (410) are connected in series, the motor control circulation pipeline (310) and the second heat dissipation circulation pipeline (420) are connected in series, the first water pump (211) and the second water pump (311) are running, and the third water pump (711) and the fourth water pump (511) are stopped, so that the battery (212) is cooled by the first heat sink (411), and the control component (312) and the motor (313) are cooled by the second heat sink (421); When the outlet water temperature of the battery (212) is > SE3 and the outlet water temperature of the motor (313) is ≤ SM1, the A and B ports of the three-way valve (112) are connected, the A and C ports of the three-way valve (112) are disconnected, the first expansion valve (114), the second expansion valve (115), and the third expansion valve (122) are opened, the solenoid valve (131) is closed, the compressor (111) is running, so that the air conditioning module dissipates heat to the environment through the outdoor heat exchanger (113), achieves cab cooling through the indoor evaporator (116), and absorbs heat dissipation from the battery (212) through the second heat exchanger (123); the eighteen-way valve (100) The D and G ports of 0 are connected, the F and E ports are connected, the H and Q ports are connected, the P and J ports are connected, the K and L ports are connected, the M and N ports are connected, the S and R ports are connected, the V and T ports are connected, and the W and X ports are connected, so that the battery circulation pipeline (210), the air conditioning refrigeration circulation pipeline (150) are connected in series, the motor electronic control circulation pipeline (310), and the second heat dissipation circulation pipeline (420) are connected in series, the first water pump (211) and the second water pump (311) are running, and the third water pump (711) and the fourth water pump (511) are stopped, so that the electronic control component (312) and the motor (313) are cooled by the second radiator (421); When the outlet water temperature of the battery (212) is greater than SE3 and SM1 is less than the outlet water temperature of the motor (313) and ≤ SM2, the A and B ports of the three-way valve (112) are connected, the A and C ports of the three-way valve (112) are disconnected, the first expansion valve (114), the second expansion valve (115), and the third expansion valve (122) are opened, the solenoid valve (131) is closed, and the compressor (111) is running, so that the air conditioning module dissipates heat to the environment through the outdoor heat exchanger (113). The indoor evaporator (116) achieves cab cooling, and absorbs heat from the battery (212) through the second heat exchanger (123); the battery circulation pipeline (210) and the air conditioning cooling circulation pipeline (150) are connected in series, and the motor control circulation pipeline (310), the first heat dissipation circulation pipeline (410), and the second heat dissipation circulation pipeline (420) are connected in series, so that the control component (312) and the motor (313) dissipate heat through the first radiator (411) and the second radiator (421); When the outlet water temperature of the battery (212) is greater than SE3 and the outlet water temperature of the motor (313) is greater than SM2, the battery circulation pipeline (210), the motor electronic control circulation pipeline (310), and the air conditioning cooling circulation pipeline (150) are connected in series, so that the battery (212), the electronic control component (312), and the motor (313) are all cooled through the air conditioning module.
12. The integrated thermal management system according to claim 11, characterized in that, In the second summer operating condition, when the battery (212) and the motor (313) are running, and the engine (712) is running, the cab needs to be cooled. When the outlet water temperature of the battery (212) is ≤ SE2 and the outlet water temperature of the motor (313) is ≤ SM1, the battery circulation pipe (210), the motor electronic control circulation pipe (310), and the first heat dissipation circulation pipe (410) are connected in series so that the battery (212), the electronic control component (312), and the motor (313) are cooled by the first radiator (411); the engine circulation pipe (710) and the second heat dissipation circulation pipe (420) are connected in series so that the engine (712) is cooled by the second radiator (421). When the outlet water temperature of the battery (212) is greater than SE2 and the outlet water temperature of the motor (313) is less than or equal to SM1, the battery circulation pipe (210) and the air conditioning cooling circulation pipe (150) are connected in series, the motor electronic control circulation pipe (310) and the first heat dissipation circulation pipe (410) are connected in series, so that the battery (212) dissipates heat through the air conditioning module, and the electronic control component (312) and the motor (313) dissipate heat through the first radiator (411); the engine circulation pipe (710) and the second heat dissipation circulation pipe (420) are connected in series, so that the engine (712) dissipates heat through the second radiator (421); When the outlet water temperature of the battery (212) is greater than SE2 and the outlet water temperature of the motor (313) is greater than SM1, the A and B ports of the three-way valve (112) are connected, the A and C ports of the three-way valve (112) are disconnected, the first expansion valve (114), the second expansion valve (115), and the third expansion valve (122) are opened, the solenoid valve (131) is closed, the compressor (111) is running, so that the air conditioning module dissipates heat to the environment through the outdoor heat exchanger (113), achieves cab cooling through the indoor evaporator (116), and absorbs the heat dissipation of the battery (212), the electronic control component (312), and the motor (313) through the second heat exchanger (123); The D and J ports of the 18-way valve (1000) are connected, the F and E ports are connected, the H and G ports are connected, the K and L ports are connected, the M and Q ports are connected, the N and P ports are connected, the S and R ports are connected, the V and T ports are connected, and the W and X ports are connected, so that the battery circulation pipeline (210), the motor electronic control circulation pipeline (310), and the air conditioning refrigeration circulation pipeline (150) are connected in series, the engine circulation pipeline (710) and the second heat dissipation circulation pipeline (420) are connected in series, the first water pump (211), the second water pump (311), and the third water pump (711) are running, and the fourth water pump (511) is stopped, so that the engine (712) can dissipate heat through the second radiator (421).
13. The integrated thermal management system according to claim 11, characterized in that, In the third operating condition during summer, the battery (212) and the motor (313) are not running, while the engine (712) is running; When the outlet water temperature of the engine (712) is ≤ EN2, the engine circulation pipe (710) and the second heat dissipation circulation pipe (420) are connected in series so that the engine (712) dissipates heat through the second radiator (421); When the outlet water temperature of the engine (712) is greater than EN2, the engine circulation pipe (710), the second heat dissipation circulation pipe (420), and the first heat dissipation circulation pipe (410) are connected in series so that the engine (712) can dissipate heat synchronously through the first radiator (411) and the second radiator (421).
14. The integrated thermal management system according to claim 13, characterized in that, Winter operating conditions include winter operating condition 1, winter operating condition 2, and winter operating condition 3; In the first working condition of winter, the battery (212) and the motor (313) are running, while the engine (712) is not running; When the outlet water temperature of the battery (212) is ≤WE1 and the cab does not need heating, the battery circulation pipeline (210), the air conditioning heating circulation pipeline (160), and the PTC heating circulation pipeline (610) are connected in series, and the motor control circulation pipeline (310) and the air conditioning cooling circulation pipeline (150) are connected in series, so that the battery (212) is heated synchronously through the air conditioning module and the PTC heater (611); When the outlet water temperature of the battery (212) is ≤WE1 and the cab needs heating, the A and C ports of the three-way valve (112) are connected, the A and B ports of the three-way valve (112) are disconnected, the first expansion valve (114) and the second expansion valve (115) are closed, the third expansion valve (122) is opened, the solenoid valve (131) is closed, and the compressor (111) is running so that the air conditioning module heats the battery (212) through the first heat exchanger (121) and absorbs the heat dissipation of the electronic control component (312) and the battery (212) through the second heat exchanger (123); the D and J ports of the eighteen-way valve (1000) are connected, and the H and E ports are connected. Connect the F and X ports, connect the G and W ports, connect the K and L ports, connect the M and N ports, connect the P and Q ports, connect the R and V ports, and connect the T and S ports, so that the battery circulation pipeline (210) and the air conditioning heating circulation pipeline (160) are connected in series, the motor control circulation pipeline (310) and the air conditioning cooling circulation pipeline (150) are connected in series, the warm air circulation pipeline (510) and the PTC heating circulation pipeline (610) are connected in series, the first water pump (211), the second water pump (311) and the third water pump (711) are running, the fourth water pump (511) is stopped, and the PTC heater (611) is turned on so that the cab is heated by the PTC heater (611); When WE1 < the outlet water temperature of the battery (212) ≤ WE2, and the cab does not need heating, the battery circulation pipeline (210) and the motor electronic control circulation pipeline (310) are connected in series, and the battery (212) is heated by the heat dissipation of the electronic control component (312) and the motor (313); When WE1 < the outlet water temperature of the battery (212) ≤ WE2, and the cab needs to be heated, the battery circulation pipe (210) and the motor electronic control circulation pipe (310) are connected in series, and the air conditioning heating circulation pipe (160) and the warm air circulation pipe (510) are connected in series, so that the battery (212) is heated through the heat dissipation of the electronic control component (312) and the motor (313), and the cab is heated through the air conditioning module; When WE2 < the outlet water temperature of the battery (212) ≤ WE3, and the cab does not need heating, the battery circulation pipeline (210) is self-closed, the motor control circulation pipeline (310) and the first heat dissipation circulation pipeline (410) are connected in series, the battery (212) does not need cooling or heating, and the motor (313) dissipates heat through the first radiator (411); When WE2 < the outlet water temperature of the battery (212) ≤ WE3, and the cab needs to be heated, the battery circulation pipeline (210) is self-closed, the motor control circulation pipeline (310) and the air conditioning cooling circulation pipeline (150) are connected in series, the warm air circulation pipeline (510) and the air conditioning heating circulation pipeline (160) are connected in series, and the battery (212) does not need to be cooled or heated, so that the cab can be heated through the air conditioning module; When the outlet water temperature of the battery (212) is greater than WE3 and the cab does not require heating, the battery circulation pipe (210) and the first heat dissipation circulation pipe (410) are connected in series, and the motor control circulation pipe (310) and the second heat dissipation circulation pipe (420) are connected in series, so that the battery (212) is cooled by the first radiator (411), and the electronic control component (312) and the motor (313) are cooled by the second radiator (421). When the outlet water temperature of the battery (212) is greater than WE3 and the cab needs to be heated, the air conditioning module does not operate; the D and E ports of the 18-way valve (1000) are connected, the F and S ports are connected, the G and H ports are connected, the J and R ports are connected, the K and L ports are connected, the M and N ports are connected, the P and Q ports are connected, the T and V ports are connected, and the W and X ports are connected, so that the battery circulation pipeline (210), the motor control circulation pipeline (310), and the warm air circulation pipeline (510) are connected in series, the first water pump (211), the second water pump (311), and the fourth water pump (511) are running, and the third water pump (711) is stopped, so that the heat dissipation of the battery (212), the electronic control component (312), and the motor (313) realizes the heating of the cab.
15. The integrated thermal management system according to claim 14, characterized in that, In the second winter operating condition, the battery (212) and the motor (313) are running, and the engine (712) is running; When the outlet water temperature of the battery (212) is ≤WE1, the outlet water temperature of the engine (712) is ≤EN1, and the cab does not require heating, the battery circulation pipeline (210), the engine circulation pipeline (710), the air conditioning heating circulation pipeline (160), and the PTC heating circulation pipeline (610) are connected in series, and the motor control circulation pipeline (310) and the air conditioning cooling circulation pipeline (150) are connected in series, so that the battery (212) and the engine (712) are heated synchronously through the air conditioning module and the PTC heater (611); When the outlet water temperature of the battery (212) is ≤WE1, the outlet water temperature of the engine (712) is ≤EN1, and the cab needs to be heated, the battery circulation pipe (210), the engine circulation pipe (710), and the air conditioning heating circulation pipe (160) are connected in series, the warm air circulation pipe (510) and the PTC heating circulation pipe (610) are connected in series, and the motor control circulation pipe (310) and the air conditioning cooling circulation pipe (150) are connected in series, so that the battery (212) and the engine (712) are heated by the air conditioning module, and the cab is heated by the PTC heater (611); When the outlet water temperature of the battery (212) is ≤WE1, EN1 < the outlet water temperature of the engine (712) is ≤EN2, and the cab does not need heating, the battery circulation pipeline (210), the air conditioning heating circulation pipeline (160), and the PTC heating circulation pipeline (610) are connected in series, the motor control circulation pipeline (310) and the air conditioning cooling circulation pipeline (150) are connected in series, the engine circulation pipeline (710) is self-closed, the battery (212) is heated synchronously through the air conditioning module and the PTC heater (611), and the engine (712) is heated by its own operation; When the outlet water temperature of the battery (212) is ≤WE1, EN1 < the outlet water temperature of the engine (712) is ≤EN2, and the cab needs to be heated, the battery circulation pipe (210) and the air conditioning heating circulation pipe (160) are connected in series, the warm air circulation pipe (510) and the PTC heating circulation pipe (610) are connected in series, the motor control circulation pipe (310) and the air conditioning cooling circulation pipe (150) are connected in series, the engine circulation pipe (710) is self-closed, the battery (212) is heated by the air conditioning module, the cab is heated by the PTC heater (611), and the engine (712) is heated by its own operation. When WE1 < the outlet water temperature of the battery (212) ≤ WE2, EN1 < the outlet water temperature of the engine (712) ≤ EN2, and the cab does not require heating, the battery circulation pipeline (210) and the motor electronic control circulation pipeline (310) are connected in series, the engine circulation pipeline (710) is self-closed, the battery (212) is heated by the heat dissipation of the electronic control component (312) and the motor (313), and the engine (712) is heated by its own operation; When WE1 < the outlet water temperature of the battery (212) ≤ WE2, and EN1 < the outlet water temperature of the engine (712) ≤ EN2, and the cab needs to be heated, the battery circulation pipe (210) and the motor electronic control circulation pipe (310) are connected in series, the air conditioning heating circulation pipe (160) and the warm air circulation pipe (510) are connected in series, the engine circulation pipe (710) is self-closed, the battery (212) is heated by the heat dissipation of the electronic control component (312) and the motor (313), the cab is heated by the air conditioning module, and the engine (712) is heated by its own operation; When WE2 < the outlet water temperature of the battery (212) ≤ WE3, EN1 < the outlet water temperature of the engine (712) ≤ EN2, and the driving does not require heating, the battery circulation pipeline (210) is self-closed, the motor control circulation pipeline (310) and the first heat dissipation circulation pipeline (410) are connected in series, the engine circulation pipeline (710) is self-closed, the battery (212) does not need cooling or heating, the control components (312) and the motor (313) are cooled by the first radiator (411), and the engine (712) is heated by its own operation; When WE2 < the outlet water temperature of the battery (212) ≤ WE3, EN1 < the outlet water temperature of the engine (712) ≤ EN2, and the driver needs heating, the battery circulation pipeline (210) is self-closed, the motor electronic control circulation pipeline (310) and the air conditioning cooling circulation pipeline (150) are connected in series, the engine circulation pipeline (710) is self-closed, the air conditioning heating circulation pipeline (160) and the warm air circulation pipeline (510) are connected in series, the battery (212) does not need cooling or heating, the electronic control component (312) and the motor (313) are cooled by the air conditioning module, the engine (712) is heated by its own operation, and the cab is heated by the air conditioning module. When the outlet water temperature of the battery (212) is >WE3, EN1 < the outlet water temperature of the engine (712) ≤EN2, and heating is not required during driving, the battery circulation pipe (210) and the first heat dissipation circulation pipe (410) are connected in series, the motor control circulation pipe (310) and the second heat dissipation circulation pipe (420) are connected in series, the engine circulation pipe (710) is self-closed, the battery (212) is cooled by the first radiator (411), the motor (313) is cooled by the second radiator (421), and the engine (712) is heated by its own operation; When the outlet water temperature of the battery (212) is >WE3, EN1 < the outlet water temperature of the engine (712) ≤EN2, and the driver needs to heat up, the battery circulation pipe (210) and the first heat dissipation circulation pipe (410) are connected in series, the motor control circulation pipe (310) and the air conditioning cooling circulation pipe (150) are connected in series, the air conditioning heating circulation pipe (160) and the warm air circulation pipe (510) are connected in series, the engine circulation pipe (710) is self-closed, the battery (212) is cooled by the first radiator (411), the motor (313) is cooled by the air conditioning module, the engine (712) is heated by its own operation, and the driver's cab is heated by the air conditioning module. When the outlet water temperature of the battery (212) is >WE3, the outlet water temperature of the engine (712) is >EN2, and the cab does not require heating, the battery circulation pipe (210), the motor control circulation pipe (310), and the first heat dissipation circulation pipe (410) are connected in series, the engine circulation pipe (710) and the second heat dissipation circulation pipe (420) are connected in series, the battery (212), the control component (312), and the motor (313) are cooled through the first radiator (411), and the engine (712) is cooled through the second radiator (421); When the outlet water temperature of the battery (212) is >WE3, and the outlet water temperature of the engine (712) is >EN2, and the cab requires heating, the air conditioning module does not operate; the D and E ports of the 18-way valve (1000) are connected, the F and L ports are connected, the G and H ports are connected, the J and K ports are connected, the M and S ports are connected, the N and P ports are connected, the Q and R ports are connected, the V and T ports are connected, and the W and X ports are connected, so that the battery circulation pipe (210), the motor electronic control circulation pipe (310), and the first heat dissipation circulation pipe (410) are connected in series, and the engine circulation pipe ( 710) The warm air circulation pipe (510) and the second heat dissipation circulation pipe (420) are connected in series. The first water pump (211), the second water pump (311), the third water pump (711), and the fourth water pump (511) are all running, so that the battery (212), the electronic control component (312), and the motor (313) are cooled through the first radiator (411). The cab is heated by the heat of the engine (712). At the same time, the engine (712) is cooled synchronously through the indoor warm air core (512) and the second radiator (421).
16. The integrated thermal management system according to claim 14, characterized in that, In the third winter operating condition, the battery (212) and the motor (313) are not running, while the engine (712) is running; When the outlet water temperature of the engine (712) is ≤ EN1 and the cab does not need heating, the engine circulation pipe (710) and the PTC heating circulation pipe (610) are connected in series, and the engine (712) is heated by the PTC heater (611). When the outlet water temperature of the engine (712) is ≤EN1 and the cab needs to be heated, the engine circulation pipe (710) and the PTC heating circulation pipe (610) are connected in series, the warm air circulation pipe (510) and the air conditioning heating circulation pipe (160) are connected in series, the engine (712) is heated by the PTC heater (611), and the cab is heated by the air conditioning module; When EN1 < the outlet water temperature of the engine (712) ≤ EN2, and the cab does not need heating, the engine circulation pipeline (710) is self-closed, and the engine (712) heats itself through its own operation; When EN1 < the outlet water temperature of the engine (712) ≤ EN2, and the cab needs to be heated, the warm air circulation pipe (510) and the air conditioning heating circulation pipe (160) are connected in series, the engine circulation pipe (710) is self-closed, the cab is heated by the air conditioning module, and the engine (712) is heated by its own operation. When EN2 < the outlet water temperature of the engine (712) ≤ EN3, and the cab does not need heating, the engine circulation pipe (710) and the second heat dissipation circulation pipe (420) are connected in series, and the engine (712) dissipates heat through the second radiator (421); When EN2 < the outlet water temperature of the engine (712) ≤ EN3, and the cab needs to be heated, the engine circulation pipe (710), the warm air circulation pipe (510), and the second heat dissipation circulation pipe (420) are connected in series. The cab is heated by the heat of the engine (712), and the engine (712) is simultaneously cooled by the second radiator (421). When the outlet water temperature of the engine (712) is > EN3 and the cab does not need to be heated, the engine circulation pipe (710), the first heat dissipation circulation pipe (410), and the second heat dissipation circulation pipe (420) are connected in series, and the engine (712) dissipates heat through the first radiator (411) and the second radiator (421) at the same time. When the outlet water temperature of the engine (712) is greater than EN3 and the cab needs to be heated, the engine circulation pipe (710), the warm air circulation pipe (510), the first heat dissipation circulation pipe (410), and the second heat dissipation circulation pipe (420) are connected in series. The cab is heated by the heat from the engine (712), and the engine (712) is cooled by the first radiator (411) and the second radiator (421).
17. The integrated thermal management system according to claim 16, characterized in that, SE1 is 35℃, SE2 is 40℃, and SE3 is 45℃; SM1 is 60℃, SM2 is 70℃; WE1 is 0℃, WE2 is 20℃, and WE3 is 30℃; EN1 is 40℃, EN2 is 85℃, and EN3 is 100℃.
18. A vehicle, characterized in that, Includes the integrated thermal management system as described in any one of claims 1-17.