A granular cotton baling machine

By using the weighing buffer and pressurized bagging mechanism of the granular cotton baler, the problems of uneven density and high transportation loss in existing equipment have been solved, realizing a precise quantitative and automated baling process.

CN122166407APending Publication Date: 2026-06-09LINQING LONGSHAN HYDRAULIC PRESSURE MECHANICAN MFG C

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
LINQING LONGSHAN HYDRAULIC PRESSURE MECHANICAN MFG C
Filing Date
2026-04-25
Publication Date
2026-06-09

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Abstract

This invention discloses a granular cotton baling machine, relating to the field of granular cotton baling technology. It includes a frame with a weighing and buffering mechanism and a pressurizing and discharging mechanism. The frame includes a main support frame, on which a first load-bearing platform is fixedly mounted via structural components. A second load-bearing platform is located on the main support frame above the first load-bearing platform, with the first and second load-bearing platforms arranged vertically and independently. The weighing and buffering mechanism consists of a series-distributed buffer module and a weighing module, which are interconnected. The pressurizing and discharging mechanism consists of a pre-compression module, a pushing module, and a bagging and discharging module that are connected to each other. In operation, the weighing sensor of the weighing module, along with the buffer baffle cylinder and the weighing baffle cylinder, enables the cyclic feeding of materials and precise quantitative weighing, keeping the weight error of a single bale within a reasonable range.
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Description

Technical Field

[0001] This invention relates to the field of granular cotton baling technology, and more specifically to a granular cotton baling machine. Background Technology

[0002] Granular cotton is a non-combustible fiber granule product made from high-quality slag as the core raw material. After being melted at high temperature, it is made into inorganic fibers by high-speed centrifugal equipment and aggregated into mineral wool. It is then processed by a granulator. It has excellent heat insulation, sound insulation and fireproof properties and is widely used in filling hollow gaps in buildings, making fireproof, heat-insulating and sound-absorbing coatings, roof insulation boards and various sound-absorbing board products. It is an indispensable functional material in the industrial and construction fields.

[0003] Due to the characteristics of its molding process, granular cotton is fluffy and granular with a large volume. Packaging it is a necessary step for storage and transportation. As a result, granular cotton baling machines have become the core supporting equipment after the production and processing of granular cotton. To adapt to the fluffy characteristics of granular cotton, existing baling machines mostly adopt large-capacity bins and single-pass high-thrust compression structures, resulting in a large overall size of the equipment and high requirements for the floor space of the production plant.

[0004] Because existing baling machines lack precise weighing and segmented compression linkage design, the weight error of a single bale can reach more than 15 kg. Moreover, they mostly adopt a single compression method in one direction and one time, resulting in poor control of material rebound. This leads to uneven density of the formed bales and easy secondary dispersion. The structural design of existing baling machines does not take into account the integrated needs of baling and packaging. Usually, manual binding of compressed materials is required. Manual binding of materials is inefficient and results in low density of the bound materials, leading to significant material loss during transportation. Summary of the Invention

[0005] In view of the problems existing in the prior art, the present invention is proposed.

[0006] Therefore, the purpose of this invention is to provide a granular cotton baling machine. The problem it aims to solve is that in the granular cotton baling operation, existing equipment lacks a precise weighing and segmented compression linkage design, adopts a single compression method in one direction, which easily leads to uneven bale density and easy dispersion; and lacks a dedicated packaging auxiliary structure, traditional manual rope binding packaging results in significant material transportation losses.

[0007] To achieve the above objectives, the present invention provides the following technical solution: a granular cotton baling machine includes a frame, wherein the frame is provided with a weighing buffer mechanism for weighing and feeding granular cotton, and the frame is also provided with a pressure feeding mechanism for extruding and discharging the baling material. The frame includes a main support frame, on which a first load-bearing platform is fixedly installed by structural components. A second load-bearing platform is provided on the main support frame and above the first load-bearing platform. The first and second load-bearing platforms are arranged in a vertical and independent manner. The weighing buffer mechanism is composed of a buffer module and a weighing module connected in series, and the buffer module and the weighing module work together to realize the cyclic feeding of materials and accurate quantitative weighing. The pressurized packaging mechanism consists of a pre-compression module, a packaging module, and a packaging bag module connected in sequence, and is used to pre-compress and package quantitative materials in segments.

[0008] As a preferred embodiment of the granular cotton baling machine of the present invention, the buffer module includes a buffer box corresponding to the second load-bearing platform, and the buffer box is provided with a buffer box baffle driven by a buffer baffle cylinder. The weighing module includes a weighing box connected to a buffer box. The outlet of the buffer box is aligned with the inlet of the weighing box. The baffle of the buffer box is located between the outlet of the buffer box and the inlet of the weighing box. The bottom of the weighing box is also equipped with a weighing sensor for weighing the material in the weighing box. The weighing sensor is located at the contact position between the weighing box and the first load-bearing platform.

[0009] In a preferred embodiment of the granular cotton baling machine of the present invention, the following features are provided: a ramp guide plate is provided at the outlet of the weighing box, and a weighing box baffle driven by a weighing baffle cylinder is also installed on the weighing box. The weighing box baffle is located between the outlet of the weighing box and the ramp guide plate, and both the buffer baffle cylinder and the weighing baffle cylinder are electrically connected to the weighing sensor.

[0010] As a preferred embodiment of the granular cotton baling machine of the present invention, the pre-compression module includes a pre-compression box that is fixedly installed on the first load-bearing platform and distributed parallel to the weighing box, and the feed inlet of the pre-compression box is connected to the weighing box through a ramp guide plate. The pre-compression chamber is also equipped with a continuous pre-compression device for segmented pre-compression. The continuous pre-compression device consists of a pre-compression head slidably connected in the pre-compression chamber and a pre-compression hydraulic cylinder for driving the pre-compression head. The pre-compression hydraulic cylinder is fixedly installed at the top of the pre-compression chamber and is arranged to avoid the second load-bearing platform. The inner wall of the pre-compression chamber is also equipped with a position sensor for monitoring the position of the pre-compression hydraulic cylinder.

[0011] In a preferred embodiment of the granular cotton baling machine of the present invention, the pushing module includes a pushing box that is perpendicularly distributed to the pre-compression box. A pushing head driven by a compaction cylinder is slidably connected in the pushing box. The pushing box is seamlessly connected to the discharge port of the pre-compression box. The pushing head is connected to the piston end of the compaction cylinder and the other end extends into the pushing box. The pushing head is L-shaped and consists of a horizontal end and a vertical end. The horizontal section is adapted to the discharge port of the pre-compression box, and the length of the horizontal section is adapted to the length of the pushing box.

[0012] In a preferred embodiment of the granular cotton baling machine of the present invention, the pushing module further includes a shaping baffle cylinder fixedly installed at the end of the pushing box away from the compaction cylinder. The piston rod of the shaping baffle cylinder is connected to the pushing shaping baffle, and the pushing shaping baffle is set in the discharge end of the pushing box through the shaping baffle cylinder.

[0013] As a preferred embodiment of the granular cotton baling machine of the present invention, the bagging module includes a bagging box that is perpendicularly distributed to the push box. The bagging box is connected to the discharge end of the push box. The end of the bagging box near the push box shaping baffle is also provided with a bagging outlet for bagging. The bagging box is slidably connected to a bagging pusher head driven by a bagging pusher cylinder, and the bagging pusher cylinder is electrically connected to the shaping baffle cylinder.

[0014] In a preferred embodiment of the granular cotton baling machine of the present invention, the bagging module includes a position detection switch in the bagging box for detecting the position of the bag block, and the position detection switch in the bagging box is electrically connected to the bagging pusher cylinder.

[0015] As a preferred embodiment of the granular cotton baling machine of the present invention, the buffer baffle cylinder, weighing baffle cylinder, pre-compression hydraulic cylinder, compaction cylinder, shaping baffle cylinder and bale ejection and pushing cylinder are all linear drive components, and can be any one of hydraulic drive components or electric drive components.

[0016] As a preferred embodiment of the granular cotton baling machine of the present invention, the frame is provided with maintenance ladders corresponding to the first load-bearing platform and the second load-bearing platform.

[0017] In summary, the present invention has at least one of the following beneficial effects: 1. This invention achieves cyclic feeding and precise quantitative weighing of materials through the linkage control of the weighing sensor of the weighing module with the buffer baffle cylinder and the weighing baffle cylinder, and can control the weight error of a single package within a reasonable range.

[0018] 2. The present invention adopts a novel compression method of multi-stage, multi-directional pre-compression combined with final compression by setting up a segmented pre-compression module and a horizontal final compression pushing module. Compared with the traditional single compression method of single compression in one direction, it can effectively suppress material rebound, and the bale density is uniform and the shape is square, avoiding secondary dispersion.

[0019] 3. This invention, through the bag-outlet of the bag-outlet module and the manual bag-outlet mode, combined with the precise pushing of the bag-pushing head and the bag-outlet pushing cylinder, can realize the packaging bag set directly on the equipment for the formed bag blocks. Compared with traditional rope packaging, the bag-outlet packaging can effectively reduce transportation losses. Attached Figure Description

[0020] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this invention. For those skilled in the art, other drawings can be obtained based on these drawings.

[0021] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a schematic diagram of the left side view structure of the present invention; Figure 3 This is a structural diagram of the right side view of the present invention; Figure 4 This is a structural diagram of the weighing buffer mechanism and the pressurized bag-discharging mechanism of the present invention; Figure 5 This is a structural diagram showing the assembly of the weighing buffer mechanism and the pre-compression module of the present invention. Figure 6 This is a structural diagram showing the assembly of the weighing module and the buffer module of the present invention. Figure 7 This is a structural diagram showing the assembly of the pack pushing module and the pack dispensing module of the present invention. Figure 8 This is a flowchart of the process of the present invention.

[0022] Explanation of reference numerals in the attached figures: 1. Frame; 11. Main support frame; 12. First load-bearing platform; 13. Second load-bearing platform; 2. Buffer module; 21. Buffer box; 22. Buffer box baffle; 23. Buffer baffle cylinder; 3. Weighing module; 31. Weighing box; 32. Weighing sensor; 33. Weighing box baffle; 34. Weighing baffle cylinder; 35. Inclined guide plate; 4. Pre-compression module; 41. Pre-compression box. ; 42. Continuous pre-compression device; 421. Pre-compression hydraulic cylinder; 422. Pre-compression head; 43. Position sensor; 5. Pushing module; 51. Pushing box; 52. Compacting cylinder; 53. Pushing head; 54. Pushing and shaping baffle; 55. Shaping baffle cylinder; 6. Bag exit and bagging module; 61. Bag exit box; 611. Bag exit port; 62. Bag exit and material pushing cylinder; 63. Bag exit and pushing head. Detailed Implementation

[0023] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0024] This invention discloses a granular cotton baling machine.

[0025] Example 1 Reference Figure 1-8This invention provides a granular cotton baling machine, comprising a frame 1, a weighing buffer mechanism for weighing and feeding granular cotton, and a pressurizing and discharging mechanism for extruding and feeding material. The frame 1 includes a main support frame 11, on which a first load-bearing platform 12 is fixedly mounted via structural components. A second load-bearing platform 13 is located on the main support frame 11 above the first load-bearing platform 12, and the first and second load-bearing platforms 12 are arranged vertically and independently. The weighing buffer mechanism consists of a buffer module 2 and a weighing module 3 connected in series, and the buffer module 2 and the weighing module 3 work together to achieve cyclic feeding and precise quantitative weighing of materials. The pressurizing and discharging mechanism consists of a pre-compression module 4, a baling module 5, and a discharging and bagging module 6 connected sequentially, used for... After the material is pre-compressed and formed in sections, it is packaged. The frame 1 serves as the basic support structure of the whole machine, undertaking the installation and fixation of all functional modules. The main support frame 11 is the core load-bearing component of the frame 1. It adopts a welding forming process and bolts to reinforce the steel structural components, ensuring sufficient load-bearing capacity to support the weight of each module. The first load-bearing platform 12 and the second load-bearing platform 13 adopt a layered independent design, and there is no direct rigid connection between the two. The core purpose is to prevent the weight of the buffer module 2 on the second load-bearing platform 13 from being transferred to the weighing module 3 on the first load-bearing platform 12, thereby eliminating weight interference. The weighing buffer mechanism and the pressurizing and bagging mechanism are both integrated on the frame 1. Through their coordinated linkage, a complete operation process of granular cotton from feeding, weighing to compression, bagging, and bagging is formed, realizing fully automated packaging operation without manual intervention in the feeding, weighing, and compression stages.

[0026] Buffer module 2 includes a buffer box 21 corresponding to the second load-bearing platform 13. The buffer box 21 contains a buffer box baffle 22 driven by a buffer baffle cylinder 23. Weighing module 3 includes a weighing box 31 connected to the buffer box 21. The outlet of the buffer box 21 is aligned with the inlet of the weighing box 31. The buffer box baffle 22 is located between the outlet of the buffer box 21 and the inlet of the weighing box 31. The bottom of the weighing box 31 is also equipped with a weighing sensor 32 for weighing the material inside the weighing box 31. The weighing sensor 32 is located at the contact point between the weighing box 31 and the first load-bearing platform 12. The buffer box 21 is used to temporarily store granular cotton material to be weighed, so as to achieve stable material feeding. The buffer box baffle 22 is driven by the buffer baffle cylinder 23. It can be controlled by opening and closing, thereby controlling the discharge rhythm of the buffer box 21 and ensuring that all the material in the buffer box 21 can fall into the weighing box 31. The weighing sensor 32 and the first load-bearing platform 12 are installed in a non-rigid and non-contact manner, which can directly detect the total weight of the weighing box 31 and the material inside. By collecting weight data in real time, accurate quantitative weighing of the material can be achieved, providing an accurate material quantity basis for subsequent segmented pre-compression operations.

[0027] A ramp guide plate 35 is provided at the discharge port of the weighing box 31. A weighing box baffle 33, driven by a weighing baffle cylinder 34, is also installed on the weighing box 31. The weighing box baffle 33 is located between the discharge port of the weighing box 31 and the ramp guide plate 35. Both the buffer baffle cylinder 23 and the weighing baffle cylinder 34 are electrically connected to the weighing sensor 32. The ramp guide plate 35 is designed to be inclined, which can guide the material in the weighing box 31 to slide smoothly into the subsequent pre-compression module 4. The weighing box baffle 33 is driven by the weighing baffle cylinder 34, and its opening and closing state is the same as that of the buffer baffle. Plate 22 works in coordination, both controlled by electrical signals emitted by weighing sensor 32. When weighing sensor 32 detects that the material in weighing box 31 has reached the set weight, it will simultaneously send electrical signals to buffer baffle cylinder 23 and weighing baffle cylinder 34 to control buffer baffle 22 to close and weighing baffle 33 to open, realizing quantitative unloading. After weighing box 31 has finished unloading, weighing sensor 32 sends a reset signal to control buffer baffle 22 to open and weighing baffle 33 to close, entering the next round of feeding and weighing cycle, realizing automated linkage between weighing and feeding.

[0028] The pre-compression module 4 includes a pre-compression box 41 fixedly installed on the first load-bearing platform 12 and distributed parallel to the weighing box 31. The feed inlet of the pre-compression box 41 is connected to the weighing box 31 through a ramp guide plate 35. The pre-compression box 41 is also equipped with a continuous pre-compression device 42 for segmented pre-compression. The continuous pre-compression device 42 consists of a pre-compression head 422 slidably connected in the pre-compression box 41 and a pre-compression hydraulic cylinder 421 for driving the pre-compression head 422. The pre-compression hydraulic cylinder 421 is fixedly installed at the top of the pre-compression box 41 and is arranged to avoid the second load-bearing platform 13. The inner wall of the pre-compression box 41 is also equipped with a position for monitoring the position of the pre-compression hydraulic cylinder 421. Sensor 43 and pre-compression chamber 41 ensure that the material can smoothly enter the pre-compression chamber 41 through the inclined guide plate 35. The overall structure is relatively compact. The pre-compression chamber 41 serves as the working chamber for segmented pre-compression. Its size is adapted to the pre-compression requirements of granular cotton and can accommodate the material after multiple weighings. The continuous pre-compression device 42 can provide stable pre-pressure through the pre-compression hydraulic cylinder 421, driving the pre-compression head 422 to slide up and down in the pre-compression chamber 41 to perform vertical pre-compression on the material. The position sensor 43 is used to monitor the extension and retraction position of the pre-compression hydraulic cylinder 421 in real time and control the compression stroke of each pre-compression through the position sensor 43, gradually reducing the rebound amplitude of the material and achieving preliminary shaping.

[0029] The packing module 5 includes a packing box 51 perpendicularly distributed to the pre-compression chamber 41. A packing pusher head 53, driven by a compaction cylinder 52, is slidably connected within the packing box 51. The packing box 51 is seamlessly connected to the outlet of the pre-compression chamber 41. The packing pusher head 53 is connected to the piston end of the compaction cylinder 52, and its other end extends into the packing box 51. The packing pusher head 53 is L-shaped, consisting of a horizontal end and a vertical end. The horizontal section is adapted to the outlet of the pre-compression chamber 41, and the length of the horizontal section is adapted to the length of the packing box 51. (Pre-compression...) The pre-compressed material discharged from the outlet of the box 41 can all enter the pusher box 51. The horizontal end of the pusher head 53 is used to receive the pre-compressed material, and the vertical end is used to cooperate with the pusher head 53 to complete the horizontal final compression of the material. Its size design is adapted to the specifications of the formed bale block to ensure that the bale block is a standard cube after forming. The compaction cylinder 52 provides sufficient horizontal thrust to the pusher head 53. The pusher head 53 performs final compression on the pre-compressed material through horizontal extrusion to further increase the density of the bale block.

[0030] The push-bag module 5 also includes a shaping baffle cylinder 55 fixedly installed at the end of the push-bag box 51 away from the compaction cylinder 52. The piston rod of the shaping baffle cylinder 55 is connected to the push-bag shaping baffle 54. The push-bag shaping baffle 54 is set in the discharge end of the push-bag box 51 through the opening and closing of the shaping baffle cylinder 55. The opening and closing control of the push-bag shaping baffle 54 is realized by the extension and retraction movement of the shaping baffle cylinder 55. During the final pressing process, the push-bag shaping baffle 54 is in the closed state, cooperating with the push-bag push head 53 to form a closed extrusion space, ensuring that the material can be fully extruded and shaped, and ensuring that the bag shape is standardized and the density is uniform. After the final pressing is completed, the shaping baffle cylinder 55 drives the push-bag shaping baffle 54 to open, providing a channel for the subsequent bag blocks to be pushed to the bagging module 6.

[0031] The bagging module 6 includes a bagging box 61 perpendicularly distributed to the bag pushing box 51. The bagging box 61 is connected to the discharge end of the bag pushing box 51. The end of the bagging box 61 near the bag shaping baffle 54 is also provided with a bagging outlet 611 for bagging. A bagging pusher head 63 driven by a bagging pusher cylinder 62 is slidably connected in the bagging box 61. The bagging pusher cylinder 62 is electrically connected to the shaping baffle cylinder 55 to ensure that the formed bag blocks can smoothly enter the bagging box 61 for bagging and discharge. The size of the bag opening 611 is adapted to the specifications of the packaging bag, which facilitates the fitting and fixing of the packaging bag. The bag ejection pusher 63 is driven by the bag ejection pusher cylinder 62 and can slide smoothly in the bag ejection box 61, pushing the formed bag block from the bag ejection opening 611 into the pre-fitted packaging bag, realizing the integrated operation of packaging and bagging. The bag ejection pusher cylinder 62 is electrically linked with the shaping baffle cylinder 55. The bag ejection pusher cylinder 62 will only be activated when the bag shaping baffle 54 is fully opened.

[0032] The bagging module 6 includes a bagging box 61 and a position detection switch for detecting the position of the bag block. The position detection switch in the bagging box 61 is electrically connected to the bagging pusher cylinder 62. The position detection switch is installed inside the bagging box 61 and is used to detect the position of the formed bag block in the bagging box 61 in real time. When the bag block is pushed to the designated position of the bagging outlet 611, the position detection switch will send an electrical signal to the bagging pusher cylinder 62 to control the bagging pusher cylinder 62 to stop running, providing stable positioning for the operator to bag the bag.

[0033] The buffer baffle cylinder 23, weighing baffle cylinder 34, pre-compression hydraulic cylinder 421, compaction cylinder 52, shaping baffle cylinder 55, and unloading and pushing cylinder 62 are all linear drive components. They can be either hydraulic or electric drive components. The linear drive components are the power source for the operation of each module of the equipment. Their selection can be flexibly adjusted according to actual operation needs, site conditions, and cost budget. Hydraulic cylinders are commonly used in this field.

[0034] The frame 1 is equipped with maintenance ladders corresponding to the first load-bearing platform 12 and the second load-bearing platform 13. The maintenance ladders facilitate operators to climb to each load-bearing platform to perform daily inspections, maintenance and parameter adjustments on components such as the buffer module 2, weighing module 3 and pre-compression module 4 installed on the platform.

[0035] When using this device to compress and package granular cotton, the granular cotton material is continuously injected into the buffer box 21 of the buffer module 2 during operation. The weighing sensor 32 detects the weight of the material in the weighing box 31 in real time. When the material reaches the set weight (60kg), the buffer baffle cylinder 23 drives the buffer box baffle 22 to close, isolating subsequent feeding. At the same time, the weighing baffle cylinder 34 drives the weighing box baffle 33 to open, and the material slides smoothly into the subsequent segmented pre-compression structure through the inclined guide plate 35. After the weighing module 3 completes unloading, the equipment is reset, the buffer box baffle 22 reopens, and continues to receive material, realizing cyclical and accurate weighing. After the pre-compression module 4 receives two unloadings from the weighing module 3 (60kg each time, 120kg total), the continuous pre-compression device 42 is activated. The pre-compression hydraulic cylinder 421 drives the pre-compression head 422 to pre-compress the material in the pre-compression box 41 from top to bottom, compressing the material to 1 / 3 of its original volume. The weighing-pre-compression process is repeated, receiving a total of three unloadings (360kg in total), completing three segmented pre-compressions. During this process, the horizontal section of the pusher head 53 prevents the raw material from entering the pusher box 51. The position sensor 43 controls the compression stroke of each pre-compression in real time, gradually reducing the rebound amplitude of the granular cotton and achieving the initial shaping of the material. After the pre-compression module 4 completes three stages of pre-compression, the pusher head 53 retracts, and the bale enters the pusher box 51 from the pre-compression box 41. The shaping baffle cylinder 55 drives the pusher shaping baffle 54 to close, forming a closed extrusion space. Subsequently, the compaction cylinder 52 starts, driving the pusher head 53 to horizontally extrude the material from left to right, achieving final compression molding and compressing the material to a density of about 360 kg / m³. The formed bale is a standard cube with no obvious expansion or deformation. After the material is finally pressed and shaped, the compaction cylinder 52 is started, driving the pusher head 53 to move further, transferring the bale block in the pusher box 51 to the outlet box 61. The shaping baffle cylinder 55 drives the pusher shaping baffle 54 to open, and the outlet pushing cylinder 62 is started, driving the outlet pushing head 63 to push the shaped bale block to the bagging outlet 611. When the position detection switch detects that the bale block has reached the designated position, the outlet pushing cylinder 62 stops running, providing accurate positioning for subsequent bagging operations. The bagging operation is done manually. The operator puts the packaging bag on the bagging outlet 611 in advance and temporarily fixes it with an elastic clamp (such as an elastic clamp). When the bagging pushing cylinder 62 pushes the formed bag block to the bagging outlet 611, the bag block slides directly into the packaging bag along the guide ring on the bagging outlet 611, realizing automatic bagging operation. After bagging is completed, the elastic clamp is released manually or automatically, and the finished bag block is discharged smoothly. There is no need for manual secondary transfer for bagging. Related conveying and guiding devices (such as transmission belts) can be used to realize the transfer of bagged bags.

[0036] It should be noted that the device achieves intelligent control of the buffer module 2, weighing module 3, pre-compression module 4, bag pushing module 5 and bag exiting and bagging module 6 through the whole machine linkage control system. The driving components and detection components are all electrically connected to the linkage control system, realizing full-process automated linkage. Moreover, the control logic is based on the PLC centralized control logic of existing mature technology.

[0037] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit it. Although the present invention has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention, and all such modifications or substitutions should be covered within the scope of the claims of the present invention.

Claims

1. A granular cotton baling machine, characterized in that: Includes a frame (1), on which a weighing buffer mechanism for weighing and feeding granular cotton is provided, and on which a pressurizing and discharging mechanism for extruding and feeding is also provided; The frame (1) includes a main support frame (11), and a first load-bearing platform (12) is fixedly installed on the frame (1) by structural components. A second load-bearing platform (13) is provided on the main support frame (11) and above the first load-bearing platform (12). The first load-bearing platform (12) and the second load-bearing platform (13) are arranged in an upper and lower layer and are independent of each other. The weighing buffer mechanism is composed of a buffer module (2) and a weighing module (3) connected in series, and the buffer module (2) and the weighing module (3) work together to realize the cyclic feeding of materials and accurate quantitative weighing. The pressurized packaging mechanism consists of a pre-compression module (4), a packaging module (5), and a packaging bag module (6) connected in sequence, used to pre-compress and package quantitative materials in segments.

2. The granular cotton baling machine according to claim 1, characterized in that: The buffer module (2) includes a buffer box (21) corresponding to the second load-bearing platform (13), and the buffer box (21) is provided with a buffer box baffle (22) driven by a buffer baffle cylinder (23). The weighing module (3) includes a weighing box (31) connected to the buffer box (21). The outlet of the buffer box (21) is aligned with the inlet of the weighing box (31). The buffer box baffle (22) is located between the outlet of the buffer box (21) and the inlet of the weighing box (31). The bottom of the weighing box (31) is also provided with a weighing sensor (32) for weighing the material in the weighing box (31). The weighing sensor (32) is located at the contact position between the weighing box (31) and the first load-bearing platform (12).

3. The granular cotton baling machine according to claim 2, characterized in that: The weighing box (31) is provided with a ramp guide plate (35) at the discharge port. The weighing box (31) is also equipped with a weighing box baffle (33) driven by a weighing baffle cylinder (34). The weighing box baffle (33) is located between the discharge port of the weighing box (31) and the ramp guide plate (35). Both the buffer baffle cylinder (23) and the weighing baffle cylinder (34) are electrically connected to the weighing sensor (32).

4. The granular cotton baling machine according to claim 1, characterized in that: The pre-compression module (4) includes a pre-compression box (41) which is fixedly installed on the No. 1 load-bearing platform (12) and distributed parallel to the weighing box (31). The feed inlet of the pre-compression box (41) is connected to the weighing box (31) through a ramp guide plate (35). The pre-compression chamber (41) is also provided with a continuous pre-compression device (42) for segmented pre-compression. The continuous pre-compression device (42) consists of a pre-compression head (422) slidably connected in the pre-compression chamber (41) and a pre-compression hydraulic cylinder (421) for driving the pre-compression head (422). The pre-compression hydraulic cylinder (421) is fixedly installed at the top of the pre-compression chamber (41) and is arranged to avoid the second load-bearing platform (13). The inner wall of the pre-compression chamber (41) is also provided with a position sensor (43) for monitoring the position of the pre-compression hydraulic cylinder (421).

5. The granular cotton baling machine according to claim 1, characterized in that: The pusher module (5) includes a pusher box (51) that is perpendicular to the pre-compression box (41). A pusher head (53) driven by a compaction cylinder (52) is slidably connected in the pusher box (51). The pusher box (51) is seamlessly connected to the outlet of the pre-compression box (41). The pusher head (53) is connected to the piston end of the compaction cylinder (52) and the other end extends into the pusher box (51). The pusher head (51) is L-shaped and consists of a horizontal end and a vertical end. The horizontal section is adapted to the outlet of the pre-compression box (41), and the length of the horizontal section is adapted to the length of the pusher box (51).

6. The granular cotton baling machine according to claim 5, characterized in that: The push-bag module (5) also includes a shaping baffle cylinder (55) fixedly installed at the end of the push-bag box (51) away from the compaction cylinder (52). The piston rod of the shaping baffle cylinder (55) is connected to the push-bag shaping baffle (54). The push-bag shaping baffle (54) is set in the discharge end of the push-bag box (51) through the opening and closing of the shaping baffle cylinder (55).

7. The granular cotton baling machine according to claim 1, characterized in that: The bag-out module (6) includes a bag-out box (61) that is perpendicular to the bag-pushing box (51). The bag-out box (61) is connected to the discharge end of the bag-pushing box (51). The end of the bag-out box (61) near the bag-pushing shaping baffle (54) is also provided with a bag-out port (611) for bagging. The bagging box (61) is slidably connected to a bagging pusher (63) driven by a bagging pusher cylinder (62), and the bagging pusher cylinder (62) is electrically connected to the shaping baffle cylinder (55).

8. The granular cotton baling machine according to claim 7, characterized in that: The bagging module (6) includes a bagging box (61) and a position detection switch for detecting the position of the bag block. The position detection switch in the bagging box (61) is electrically connected to the bagging pusher cylinder (62).

9. The granular cotton baling machine according to claim 2, characterized in that: The buffer baffle cylinder (23), weighing baffle cylinder (34), pre-compression hydraulic cylinder (421), compaction cylinder (52), shaping baffle cylinder (55) and unloading and pushing cylinder (62) are all linear drive components, and either hydraulic drive components or electric drive components can be selected.

10. The granular cotton baling machine according to claim 1, characterized in that: The frame (1) is equipped with maintenance ladders corresponding to the No. 1 load-bearing platform (12) and the No. 2 load-bearing platform (13).