A waste spinning, biomass fuel feeding bunker

Abstract

This invention discloses a feeding bin for waste textiles and biomass fuel, belonging to the technical field of fuel processing equipment. The bin includes a hopper comprising a central ramp plate, an upper vertical baffle, and a lower connecting plate; a dispersing module comprising a first motor, a worm gear reducer, and a dispersing structure; and a variable chain plate feeder comprising a first motor and a chain drive mechanism. The dispersing module is located inside the lower connecting plate, and the variable chain plate feeder is located below the dispersing module. The central ramp plate is used to introduce and place the material to be processed, the upper vertical baffle prevents material leakage, and the lower connecting plate provides space for material processing. The dispersing module, comprising a first motor, a worm gear reducer, and a dispersing structure, can disperse the material to be processed. The variable chain plate feeder, comprising a first motor and a chain drive mechanism, can output the material. The dispersing module is located inside the lower connecting plate, and the variable chain plate feeder is located below the dispersing module.

Description

Technical Field

[0001] This invention relates to the field of fuel processing equipment technology, and in particular to a feeding bin for waste textiles and biomass fuels. Background Technology

[0002] For actual cement production enterprises, improving the substitution rate of waste textiles and biomass fuels is crucial, and uniform feeding control is a key step in achieving refined management. Currently, there are two main methods for using waste textiles and biomass fuels: one is to purchase waste textiles and biomass fuels, perform self-crushing and storage, and then feed them quantitatively via belt conveyors and chain scales; the other is to directly purchase crushed waste textiles and biomass fuels for quantitative feeding. The former method requires a large initial investment, extensive equipment installation and civil engineering, and a considerable preparation time, but offers strong stability for large-scale production in the later stages, allowing for real-time adjustment of fuel particle size and supply to multiple production lines. The second method involves smaller equipment and can be quickly deployed, but the later fuel particle size control cycle is longer and it does not support multi-line sharing. Both methods have their advantages and disadvantages. Summary of the Invention

[0003] This invention proposes a small feeding bin for waste textiles and biomass fuels to solve the problems of existing acquisition methods, such as large investment, long fuel particle size control cycle, and lack of support for multiple production lines.

[0004] To achieve the above objectives, the technical solution adopted by the present invention is as follows:

[0005] A feeding bin for waste textiles and biomass fuel includes: a hopper comprising a central inclined plate, an upper vertical baffle, and a lower connecting plate; a dispersing module comprising a first motor, a worm gear reducer, and a dispersing structure; and a variable chain plate feeder comprising a first motor and a chain drive mechanism; the dispersing module is disposed inside the lower connecting plate, and the variable chain plate feeder is disposed below the dispersing module.

[0006] Furthermore, the small compartment also includes a material storage structure; the material storage structure includes a feeding plate, a weighing device, a first camera, and an identification processing unit; wherein, the first camera is used to acquire an image of the material to be processed; the weighing device is used to acquire the weight of the material to be processed on the feeding plate; the identification processing unit is used to determine the type of contents based on the image of the material to be processed, and to control the dispersing module and the variable chain plate feeder based on the type of contents and / or the weight of the material to be processed.

[0007] Furthermore, the feeding plate has a door-shaped structure; inside the hopper, a second camera is installed to acquire an image of the lower connecting plate; correspondingly, the recognition and processing unit is used to determine the dispersing state based on the image of the lower connecting plate, and control at least one of the following according to the dispersing state: the opening and closing of the feeding plate, the dispersing module, and the variable chain plate feeder.

[0008] Furthermore, the silo also includes a support column and a rainproof storage box; the upper part of the silo is fixedly connected to the support column;

[0009] The dispersing module and the variable chain plate feeder are fixedly installed in the middle of the support column; the rainproof housing is used to house the first motor and the second motor; the second motor is a geared motor.

[0010] Furthermore, the upper vertical baffle is equipped with an air extraction structure for absorbing the odor of the material to be processed and the processed material; the material to be processed and the processed material include waste textiles and biomass fuel; the lower inner side of the middle slope plate is provided with a sheet-like protrusion for separating waste textiles.

[0011] Furthermore, the types of contents include pure waste textiles, pure biomass fuels, and mixed materials.

[0012] Furthermore, the dispersing state includes the stacking height and dispersing parameters; wherein, the surface of the central slope plate is provided with height marks, and the stacking height is determined based on whether the height marks are covered; the dispersing parameters are determined according to the color and shape of the processed material.

[0013] Furthermore, the support column is equipped with a buffer structure and a sound-absorbing structure.

[0014] Furthermore, the kimono also includes a control module that provides a control panel and a remote communication interface.

[0015] Furthermore, the pod also includes a braking module for emergency power outages.

[0016] By adopting the above technical solution, the present invention has the following beneficial effects:

[0017] 1. This invention utilizes a central ramp plate to guide and position the material to be processed, an upper vertical baffle to prevent material leakage, and a lower connecting plate to provide space for material processing; a dispersing module, including a first motor, a worm gear reducer, and a dispersing structure, can disperse the material to be processed; a variable chain plate feeder, including a first motor and a chain drive mechanism, can output the material; the dispersing module is located inside the lower connecting plate, and the variable chain plate feeder is located below the dispersing module. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of a feeding bin for waste textiles and biomass fuel proposed in this invention. Detailed Implementation

[0019] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0020] like Figure 1 The feeding bin for waste textiles and biomass fuel shown includes: a hopper, comprising a central inclined plate, an upper vertical baffle, and a lower connecting plate; a dispersing module, comprising a first motor, a worm gear reducer, and a dispersing structure; and a variable chain plate feeder, comprising a first motor and a chain drive mechanism; the dispersing module is disposed inside the lower connecting plate, and the variable chain plate feeder is disposed below the dispersing module.

[0021] The feeding hopper for waste textiles and biomass fuels consists of three parts: a hopper 1, a dispersing module 2, and a variable chain feeder 3. The hopper 1 is designed according to the production site requirements, with typical dimensions of 3.5m × 2.5m × 1m (length × width × depth). The dispersing module 2 is integrated within the hopper. This device is driven by a motor 2-1, which transmits power to the disperser 2-3 via a worm gear reducer 2-2. Rotating blades disperse the compressed waste textiles and biomass fuels, effectively solving the material caking problem and ensuring smooth feeding. To ensure sufficient torque output capacity for the dispersing module, a worm gear reducer with a higher torque transmission ratio is selected. The conveying section is equipped with a variable chain feeder 3 with frequency conversion speed regulation, driven by a geared motor 3-1 and a chain drive mechanism 3-2. Precise metering and feeding of waste textiles and biomass fuels are achieved by adjusting operating parameters in real time.

[0022] The small compartment also includes a material storage structure; the material storage structure includes a feeding plate, a weighing device, a first camera, and an identification processing unit; wherein, the first camera is used to acquire an image of the material to be processed; the weighing device is used to acquire the weight of the material to be processed on the feeding plate; the identification processing unit is used to determine the type of contents based on the image of the material to be processed, and to control the dispersing module and the variable chain plate feeder based on the type of contents and / or the weight of the material to be processed.

[0023] The feeding plate can be made of metal, wood, or plastic. The weighing device can be installed directly on or under the plate, with the specific installation location determined by its weighing principle. Alternatively, the feeding plate and weighing device can be independent, for example, weighing can be done first, followed by feeding the material onto the feeding plate. A first camera is used to acquire an image of the material to be processed. Through image recognition, the type of material to be processed, i.e., the type of contents, is identified. Then, based on a preset formula, the type of contents and / or the weight of the material to be processed are substituted to output control parameters to control the dispersing module and the variable chain feeder. The control parameters may include motor control power, equipment switching signals, etc.

[0024] The feeding plate has a door-shaped structure; inside the hopper, a second camera is installed to acquire an image of the lower connecting plate; correspondingly, the recognition and processing unit is used to determine the dispersing state based on the image of the lower connecting plate, and control at least one of the following according to the dispersing state: the opening and closing of the feeding plate, the dispersing module, and the variable chain plate feeder.

[0025] The material feeding plate consists of two plates forming a door-like structure. The first end of each plate is rotatably connected to a small bin, while the second end remains pressed together. When the second end separates and rotates downwards, the material to be processed that was previously piled on top falls down. Inside the bin, specifically at the upper end of the central ramp plate, a second camera is installed to capture images of the lower connecting plate. The lower connecting plate consists of four plates forming a frame to hold the dispersing module and the material to be processed. The dispersing state refers to the result / effect of the material to be processed being dispersed by the dispersing module. The central ramp plate is wider at the top and narrower at the bottom; the four plates combine to form a funnel-shaped structure to hold the material to be processed and move it downwards.

[0026] If the amount of material to be processed decreases, the opening and closing of the feeding plate can be controlled to increase the supply of material to be processed; if the dispersing state is poor, the output of the dispersing module can be increased, and vice versa.

[0027] The silo also includes a support column and a rainproof storage box; the upper part of the silo is fixedly connected to the support column;

[0028] Installing support columns allows for external support of the silo structure, reducing the need for overly robust materials and saving on structural costs. A rainproof storage box protects electrical wires, motors, and other structural components from moisture damage. Since the upper part of the silo (the exact extent of the upper part depends on specific needs) will hold materials awaiting processing, direct fixing to the support columns ensures safety.

[0029] The dispersing module and the variable chain plate feeder are fixedly installed in the middle of the support column; the rainproof housing is used to house the first motor and the second motor; the second motor is a geared motor.

[0030] After the material to be processed is completed, it needs to be output. Therefore, the dispersing module and the variable chain feeder are fixedly installed in the middle of the support column to facilitate the later transport of the material by gravity. The rainproof housing box is made of plastic or wood and has through holes through which wires, conveyor belts, and drive shafts can extend.

[0031] The upper vertical baffle is equipped with an air extraction structure to absorb the odor of the material to be processed and the processed material; the material to be processed and the processed material include waste textiles and biomass fuel; the lower inner side of the middle slope plate is provided with a sheet-like protrusion for separating waste textiles.

[0032] The exhaust system consists of an exhaust port, an exhaust pipe, and an exhaust fan. The processed material refers to the material to be processed, either stirred or in the process of stirring. Both the processed and unprocessed materials may contain odorous or flammable gases; removing these reduces air pollution and operational risks (fire hazards). The sheet-like protrusions act as sharp blades for cutting waste textiles. As the lower dispersant rotates, it pulls down the waste textiles, and the sheet-like protrusions pull and cut the attached textiles, improving cutting efficiency.

[0033] The contents include pure waste textiles, pure biomass fuels, and mixed materials.

[0034] Biomass fuel refers to fuel made by burning biomass materials, which are generally agricultural and forestry waste (such as straw, sawdust, bagasse, rice husks, etc.). Mixed materials are mixtures of waste textiles and biomass fuels. The mixing state can be determined by color identification or material identification.

[0035] The dispersing state includes the stacking height and dispersing parameters; wherein, the surface of the central slope plate is provided with height marks, and the stacking height is determined based on whether the height marks are covered; the dispersing parameters are determined according to the color and shape of the processed material.

[0036] When the material to be processed is piled up inside the central slope plate, it will cover the height mark, so the pile height can be roughly determined. The more uniform the color of the processed material, the higher the degree of mixing; the closer the shape is to soil, that is, without any bumps or depressions, the higher the degree of mixing. The dispersing parameters are determined based on the color and shape of the processed material. Specifically, this can be done manually or through a trained image processing model.

[0037] The support column is equipped with a buffer structure and a sound-absorbing structure.

[0038] Buffer structures, including springs and cushioning pads, are placed at the joints where various structures are combined to reduce the failure rate of the structure. Silencing structures can be enclosed boxes that cover parts that are prone to making noise, or they can be simple panels made of absorbent materials.

[0039] The small storage unit also includes a control module, which provides a control panel and a remote communication interface.

[0040] The control module comprises a control panel consisting of a controller, control board, wiring, and processor. The remote communication interface includes both wired and wireless communication; the specific communication method is not limited.

[0041] The small compartment also includes a braking module for emergency power outages.

[0042] For safety reasons, a braking module must be installed, which can directly cut off or switch the power supply, or use physical means to stop the motor, worm gear reducer and disassembled structure from working.

[0043] The disintegration structure includes a rotating shaft and branches mounted on it. When the branches rotate, they separate the material to be processed.

[0044] The above description is a detailed description of the preferred embodiments of the present invention. However, the embodiments are not intended to limit the scope of the patent application of the present invention. All equivalent changes or modifications made under the technical spirit of the present invention should fall within the patent scope covered by the present invention.

Claims

1. A feeding bin for waste textiles and biomass fuel, characterized in that, include: The hopper includes a central sloping plate, an upper vertical baffle, and a lower connecting plate; The disassembly module includes a first motor, a worm gear reducer, and a disassembly structure; A variable chain plate feeder includes a first motor and a chain drive mechanism; The dispersing module is located inside the lower connecting plate, and the variable chain plate feeder is located below the dispersing module.

2. The feeding bin for waste textiles and biomass fuel according to claim 1, characterized in that, It also includes a structure for storing materials awaiting processing; The material storage structure includes a material feeding plate, a weighing device, a first camera, and an identification and processing unit; The first camera is used to acquire an image of the material to be processed; The weighing device is used to obtain the weight of the material to be processed on the feeding plate; The identification processing unit is used to determine the type of contents based on the image of the material to be processed, and to control the dispersing module and the variable chain plate feeder based on the type of contents and / or the weight of the material to be processed.

3. The feeding bin for waste textiles and biomass fuel according to claim 2, characterized in that, The feeding plate has a door-shaped structure; A second camera is installed inside the hopper to capture images of the lower connecting plate; Correspondingly, the recognition processing unit is used to determine the dispersing state based on the image of the lower connecting plate, and control at least one of the following according to the dispersing state: the opening and closing of the feeding plate, the dispersing module, and the variable chain plate feeder.

4. The feeding bin for waste textiles and biomass fuel according to claim 3, characterized in that, It also includes support columns and rainproof storage boxes; The upper part of the hopper is fixedly connected to the support column; The dispersing module and the variable chain plate feeder are fixedly installed in the middle of the support column; The rainproof mounting box is used to house the first motor and the second motor; The second motor is a geared motor.

5. The feeding bin for waste textiles and biomass fuel according to claim 4, characterized in that, The upper vertical baffle is equipped with an air extraction structure for absorbing the odor of the material to be processed and the processed material; The materials to be processed and the processed materials include waste textiles and biomass fuels; The lower inner side of the central slope plate is provided with a sheet-like protrusion for separating waste textiles.

6. The feeding bin for waste textiles and biomass fuel according to claim 5, characterized in that, The contents include pure waste textiles, pure biomass fuels, and mixed materials.

7. The feeding bin for waste textiles and biomass fuel according to claim 6, characterized in that, The disintegration state includes the stacking height and disintegration parameters; The surface of the central ramp plate is provided with height marks, and the stacking height is determined based on whether the height marks are covered. The dispersing parameters are determined based on the color and shape of the processed material.

8. The feeding bin for waste textiles and biomass fuel according to claim 7, characterized in that, The support column is equipped with a buffer structure and a sound-absorbing structure.

9. The feeding bin for waste textiles and biomass fuel according to claim 8, characterized in that, Also includes: The control module provides a control panel and a remote communication interface.

10. The feeding bin for waste textiles and biomass fuel according to claim 9, characterized in that, Also includes: Braking module, used for emergency power supply shutdown.

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