A rotor feeding, cleaning and magnetizing integrated device and a feeding, cleaning and magnetizing method

CN122178653APending Publication Date: 2026-06-09SUZHOU GUANGSAO OPTOELECTRONICS TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
SUZHOU GUANGSAO OPTOELECTRONICS TECH CO LTD
Filing Date
2026-05-12
Publication Date
2026-06-09

AI Technical Summary

Technical Problem

The existing rotor cleaning and magnetization process is inefficient, has a low degree of automation, requires a lot of manual labor, has poor cleaning consistency, and the independent magnetization equipment leads to low production efficiency.

Method used

A rotor feeding, cleaning, and magnetizing integrated device was designed, which integrates conveying, feeding, angle adjustment, cleaning, and magnetizing mechanisms. It achieves full-process automation through multiple transfer components, adopts gear and rack transmission and linear guide rail guidance, and combines high-pressure gas cleaning and negative pressure dust collection to ensure cleaning effect and environmental protection.

Benefits of technology

The entire process of rotor cleaning and magnetization has been automated, which has improved production efficiency, reduced manual operation, ensured cleaning consistency and environmental protection, and reduced equipment footprint.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN122178653A_ABST
    Figure CN122178653A_ABST
Patent Text Reader

Abstract

This invention discloses an integrated rotor loading, cleaning, and magnetizing device and method, comprising a frame, a conveying mechanism, a loading mechanism, an angle adjustment mechanism, a cleaning mechanism, and a magnetizing mechanism. The conveying mechanism includes a first support, a first linear guide rail and a first rack mounted on the first support, a first transfer assembly, a second transfer assembly, and a third transfer assembly. The first transfer assembly includes a slide block slidably connected to the first linear guide rail, a motor mounted on the slide block, a gear on the motor shaft meshing with the first rack, a second linear guide rail vertically mounted on the slide block, a lifting frame slidably mounted on the second linear guide rail, a first clamping member mounted on the lifting frame, and a first cylinder mounted on the slide block for driving the lifting frame to move up and down. Advantages: It achieves fully automated operation from loading, angle adjustment, cleaning, magnetizing to unloading, avoiding time waste caused by manual or auxiliary equipment handling, and significantly improving production efficiency.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This invention relates to the field of rotors, specifically to an integrated device for rotor loading, cleaning, and magnetization, and a method for loading, cleaning, and magnetization. Background Technology

[0002] The rotor is a core component in rotating equipment such as motors and generators, and its manufacturing process typically involves two key steps: cleaning and magnetization. The cleaning process removes impurities such as iron filings, oil, and dust that adhere to the rotor surface during processing, assembly, or transportation, preventing these impurities from affecting the rotor's dynamic balance or hindering subsequent magnetization. The magnetization process magnetizes the permanent magnets in the rotor, giving it a stable magnetic field. Common cleaning methods include manual air blowing, brush cleaning, or ultrasonic cleaning. These methods have the following drawbacks: manual blowing is inefficient, produces inconsistent cleaning, and the dust generated can easily pollute the workshop environment; brush cleaning may scratch the rotor surface; and ultrasonic cleaning requires a drying process, increasing equipment costs and turnaround time. The magnetization process commonly uses the traditional method of placing the rotor in an energized coil to generate a strong magnetic field for magnetization. This method is technically mature, but existing magnetization equipment is mostly a standalone machine, requiring manual labor or additional handling equipment to transfer the cleaned rotor to the magnetization station. This results in low automation between processes, increasing the labor intensity of operators and reducing overall production efficiency.

[0003] Therefore, it is necessary to provide an integrated device for rotor feeding, cleaning, and magnetization, as well as a method for feeding, cleaning, and magnetization. Summary of the Invention

[0004] The present invention provides an integrated device and method for rotor loading, cleaning and magnetization, which effectively solves the problem of low efficiency in rotor loading, cleaning and magnetization in existing devices.

[0005] The technical solution adopted in this invention is: a rotor feeding, cleaning, and magnetizing integrated device, including a frame, and further including a conveying mechanism arranged on the frame along the X-axis direction, a feeding mechanism, an angle adjustment mechanism, a cleaning mechanism, and a magnetizing mechanism arranged on one side of the conveying line along the X-axis direction. The conveying mechanism includes a first support arranged on the frame, a first linear guide rail and a first rack arranged on the first support along the X-axis direction, a first transfer assembly, a second transfer assembly, and a third transfer assembly slidably arranged on the first linear guide rail and drivenly connected to the first rack. The first transfer assembly includes a slide block slidably connected to the first linear guide rail, a motor arranged on the slide block, a gear arranged on the motor shaft meshing with the first rack, a second linear guide rail vertically arranged on the slide block, a lifting frame slidably arranged on the second linear guide rail, a first clamping member arranged on the lifting frame, and a first cylinder arranged on the slide block for driving the lifting frame to rise and fall.

[0006] Furthermore, the feeding mechanism includes a third support mounted on the frame, a third linear guide rail horizontally mounted on the third support, a sliding frame slidably mounted on the third linear guide rail, a third linear module A mounted on the third support for driving the sliding frame to slide, a third linear module B vertically mounted on the sliding frame, a third connecting frame mounted at the output end of the third linear module B, a third clamping member mounted on the third connecting frame, and a CCD camera.

[0007] Furthermore, the third clamping member has the same structure as the first clamping member. The first clamping member includes a first cylinder jaw set on the lifting frame and two clamping plates symmetrically set on the toes of the first cylinder jaw. The two clamping plates have V-shaped clamping surfaces on opposite sides.

[0008] Furthermore, the angle adjustment mechanism includes a fourth support mounted on the frame, a bearing mounted on the fourth support, a rotating shaft connected to the inner ring of the bearing, a rotating plate mounted on the upper end of the rotating shaft, a positioning column mounted on the rotating plate and coaxial with the rotating shaft, several lifting columns mounted on the rotating plate circumferentially along the positioning columns, and a servo motor mounted on the fourth support for driving the rotating shaft to rotate.

[0009] Furthermore, the cleaning mechanism includes a No. 5 support mounted on the frame, a tray mounted on the No. 5 support, a positioning pin mounted on the tray, a No. 5 frame slidably mounted on the No. 5 support, a No. 5 cylinder vertically mounted on the No. 5 support for driving the No. 5 frame to rise and fall, an upper cover mounted on the No. 5 frame, an air nozzle mounted on the upper cover, and an annular retaining ring mounted on the tray. The upper cover includes a top wall and an annular side wall connected to the top wall. The tray is provided with a conical groove and several vertical holes communicating with the conical groove. After the upper cover is lowered, it presses against the tray, covering the annular retaining ring and the conical groove.

[0010] Furthermore, the magnetization mechanism includes a No. 6 support mounted on the frame, a No. 6 frame mounted on the No. 6 support, a No. 6 cylinder mounted on the No. 6 base for driving the No. 6 frame to rise and fall, a No. 6 cover mounted on the No. 6 frame, a No. 6 base mounted on the frame, and a magnetization coil mounted on the No. 6 base.

[0011] Furthermore, the number of cleaning mechanisms and magnetizing mechanisms is the same, and there are at least two cleaning mechanisms.

[0012] Furthermore, a feeding line extending along the Y-axis is provided between the cleaning mechanism and the magnetizing mechanism, and the magnetized product is transferred from the magnetizing mechanism to the feeding line by the third transfer component.

[0013] Furthermore, the feeding line includes a No. 7 support mounted on the frame, a power belt mounted on the No. 7 support, and a limiting component mounted on the No. 7 support at the end of the power belt away from the conveying mechanism. The limiting component includes side plates mounted on the No. 7 support at both sides of the power belt, a stop plate mounted on the No. 7 support at the end of the power belt, a top plate connecting the side plates and the stop plate, a cover plate hinged to the top plate, and a pull pin mounted on the cover plate. The top plate is provided with a material inlet, and the cover plate is used to block the material inlet.

[0014] The rotor feeding, cleaning, and magnetizing method, using the aforementioned integrated rotor feeding, cleaning, and magnetizing device, includes the following steps: S1, the feeding mechanism transfers the product to the angle adjustment mechanism for angle adjustment; S2, the first transfer component transfers the product from the angle adjustment mechanism to the cleaning mechanism, where the cleaning mechanism cleans the product; S3, the second transfer component transfers the product from the cleaning mechanism to the magnetizing mechanism, where the magnetizing mechanism magnetizes the product; S4, the third transfer component removes the product from the magnetizing component and unloads it.

[0015] Beneficial effects of the invention: 1. This invention integrates the feeding mechanism, angle adjustment mechanism, cleaning mechanism, magnetization mechanism and unloading line along the X-axis direction onto the same frame, and realizes automatic transport of the rotor between each station through multiple independent transfer components in the conveying mechanism. This achieves fully automated operation from feeding, angle adjustment, cleaning, magnetization to unloading, avoiding the time waste caused by manual or auxiliary equipment transfer, and greatly improving production efficiency.

[0016] 2. The conveying mechanism adopts a gear and rack drive and linear guide rail guidance. Each transfer component is driven by an independent motor to move the gear along the first rack, and works in conjunction with the vertically set second linear guide rail and the lifting frame driven by the first cylinder to achieve independent control of horizontal transfer and vertical lifting. Multiple transfer components can work simultaneously along the same guide rail. The structure is compact and occupies little space. At the same time, the gear and rack drive ensures the accuracy of the transfer position and the repeatability of the positioning.

[0017] 3. The cleaning mechanism uses an upper cover and a tray to form a relatively sealed space. High-pressure gas is blown from the top onto the rotor through the air nozzle. Dust falls into the conical groove and is then sucked away by external negative pressure through the vertical holes, achieving a highly efficient "top-blowing and bottom-suction" cleaning method. The cooperation between the annular retaining ring and the upper cover further enhances the sealing effect, effectively preventing dust from overflowing, ensuring cleaning effectiveness while avoiding pollution of the working environment.

[0018] 4. The angle adjustment mechanism achieves radial positioning through the engagement of the positioning pin with the rotor's center hole. The lifting pin supports the lower end face of the rotor, and the servo motor drives the rotating plate to rotate to a preset angle, ensuring that each rotor has a uniform magnetic pole orientation before entering the cleaning and magnetization station. This design avoids cleaning blind spots or insufficient magnetization caused by rotor angle deviations, significantly improving the consistency of the final product. Attached Figure Description

[0019] Figure 1 This is an overall schematic diagram of the rotor feeding, cleaning, and magnetizing integrated device provided in the embodiments of this application.

[0020] Figure 2 A schematic diagram of the first transfer component of the rotor loading, cleaning, and magnetizing integrated device provided in the embodiments of this application.

[0021] Figure 3 An exploded view of the angle adjustment mechanism and the product of the rotor feeding, cleaning, and magnetizing integrated device provided in the embodiments of this application.

[0022] Figure 4 This is a schematic diagram of the feeding mechanism of the rotor feeding, cleaning, and magnetizing integrated device provided in the embodiments of this application.

[0023] Figure 5 A schematic diagram of the third clamping member of the rotor feeding, cleaning, and magnetizing integrated device provided in the embodiments of this application.

[0024] Figure 6 This is a schematic diagram from one perspective of the cleaning mechanism of the rotor feeding, cleaning, and magnetizing integrated device provided in an embodiment of this application.

[0025] Figure 7 This is a schematic diagram from another perspective of the cleaning mechanism of the rotor feeding, cleaning, and magnetizing integrated device provided in the embodiments of this application.

[0026] Figure 8 This is a schematic diagram of the upper cover, air nozzle, and No. 5 cylinder of the cleaning mechanism of the rotor feeding, cleaning, and magnetizing integrated device provided in the embodiments of this application.

[0027] Figure 9 This is a schematic diagram of the magnetization mechanism of the rotor feeding, cleaning, and magnetization integrated device provided in the embodiments of this application.

[0028] Figure 10 This is a schematic diagram of the unloading line of the rotor feeding, cleaning, and magnetizing integrated device provided in an embodiment of this application.

[0029] The diagram is labeled as follows: 1. Frame; 2. Conveying mechanism; 3. Feeding mechanism; 4. Angle adjustment mechanism; 5. Cleaning mechanism; 6. Magnetizing mechanism; 21. Support No. 1; 22. Linear guide rail No. 1; 23. Rack No. 1; 24. First transfer assembly; 25. Second transfer assembly; 26. Third transfer assembly; 241. Slide; 242. Motor; 243. Gear; 244. Linear guide rail No. 2; 245. Lifting frame; 246. First clamping component; 247. Cylinder No. 1; 31. Support No. 3; 32. Linear guide rail No. 3; 33. Sliding frame; 34. Linear module No. 3 A; 35. Linear module No. 3 B; 36. Connecting frame No. 3; 37. Third clamping component; 38. CCD camera; 371. Cylinder gripper; 372. Clamping plate; 3 70. V-shaped clamping surface; 41. Support No. 4; 42. Bearing with seat; 43. Rotating shaft; 44. Rotating plate; 45. Positioning column; 46. Lifting column; 47. Servo motor; 61. Support No. 6; 62. Frame No. 6; 63. Cylinder No. 6; 64. Cover No. 6; 65. Base No. 6; 66. Magnetizing coil; 7. Unloading line; 71. Support No. 7; 72. Power belt; 73. Side plate; 74. Stop plate; 75. Top plate; 76. Cover plate; 77. Pull pin; 51. Support No. 5; 52. Cylinder No. 5; 53. Upper cover; 54. Air nozzle; 55. Annular retaining ring; 56. Support plate; 560. Conical groove; 57. Positioning pin; 58. Frame No. 5; 561. Vertical hole; 531. Top wall; 532. Annular side wall; 100. Product. Detailed Implementation

[0030] To make the above-mentioned objects, features and advantages of the present invention more apparent and understandable, the specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings.

[0031] like Figure 1 As shown, the first embodiment provided in this application is a rotor feeding, cleaning, and magnetizing integrated device. Its structure includes a frame 1, a conveying mechanism 2 arranged along the X-axis on the frame 1, a feeding mechanism 3 arranged along the X-axis on one side of the conveyor line, an angle adjustment mechanism 4, a cleaning mechanism 5, and a magnetizing mechanism 6. The conveying mechanism 2 includes a first support 21 arranged on the frame 1, a first linear guide rail 22 and a first rack 23 arranged along the X-axis on the first support 21, a first transfer assembly 24, a second transfer assembly 25, and a third transfer assembly 26 slidably arranged on the first linear guide rail 22 and drivenly connected to the first rack 23. Figure 2As shown, the first transfer assembly 24 includes a slide block 241 slidably connected to a first linear guide rail 22, a motor 242 mounted on the slide block 241, a gear 243 mounted on the shaft of the motor 242 and meshing with a first rack 23, a second linear guide rail 244 vertically mounted on the slide block 241, a lifting frame 245 slidably mounted on the second linear guide rail 244, a first clamping member 246 mounted on the lifting frame 245, and a first cylinder 247 mounted on the slide block 241 for driving the lifting frame 245 to rise and fall.

[0032] In actual use, the product 100 to be cleaned is placed in the angle adjustment mechanism 4 through the feeding mechanism 3. The angle adjustment mechanism 4 adjusts the angle of the product 100. Then, the first transfer component 24 transfers the angled product 100 to the cleaning mechanism 5, where the cleaning mechanism 5 cleans the product 100. Subsequently, the second transfer component 25 transfers the cleaned product 100 to the magnetization mechanism 6 for magnetization. The third transfer component 26 unloads the magnetized product 100. When the first transfer component 24, the second transfer component 25, and the third transfer component 26 move, the motor 242 drives the gear 243 to rotate, causing the gear 243 to mesh with the rack, which in turn drives the slide 241 to slide along the first linear guide rail 22. When it is necessary to drive the first clamping member 246 to rise or fall, the first cylinder 247 drives the lifting frame 245 to rise or fall along the second linear guide rail 244, so that the lifting frame 245 drives the first clamping member 246 to rise or fall to the height of clamping or placing the product 100.

[0033] In the above design, the product 100 is transferred between different workstations by sliding multiple independent transfer components on the linear guide rail 22, making the entire mechanism more streamlined.

[0034] Specifically: such as Figure 4 As shown, the feeding mechanism 3 includes a third support 31 mounted on the frame 1, a third linear guide rail 32 horizontally mounted on the third support 31, a sliding frame 33 slidably mounted on the third linear guide rail 32, a third linear module A34 mounted on the third support 31 for driving the sliding frame 33 to slide, a third linear module B35 vertically mounted on the sliding frame 33, a third connecting frame 36 mounted at the output end of the third linear module B35, a third clamping member 37 mounted on the third connecting frame 36, and a CCD camera 38.

[0035] In actual use, linear module A34 drives the sliding frame 33 to slide horizontally along linear guide rail 32, allowing CCD camera 38 to take pictures of the rotor for inspection. Then, linear module A34 drives the sliding frame 33 to slide horizontally along linear guide rail 32, positioning the third clamping member 37 above product 100. Next, linear module B35 drives the connecting frame 36 to descend, and the third clamping member 37 grasps the rotor to be processed. Then, linear module B35 drives the connecting frame 36 to move upwards, and linear module A34 drives the sliding frame 33 to slide, positioning product 100 above angle adjustment mechanism 4. Finally, linear module B35 drives the connecting frame 36 to move downwards, allowing the third clamping member 37 to place product 100 into angle adjustment mechanism 4.

[0036] In the above design, the structural design and specific implementation of the feeding mechanism 3 facilitate the movement of the product 100 into the angle adjustment mechanism 4.

[0037] Specifically: such as Figure 2 , Figure 4 and Figure 5 As shown, the third clamping member 37 and the first clamping member 246 have the same structure. The third clamping member 37 includes a first cylinder jaw 371 disposed on the third connecting frame 36 and two clamping plates 372 symmetrically disposed on the claw toes of the first cylinder jaw 371. The two clamping plates 372 are provided with V-shaped clamping surfaces 370 on opposite sides.

[0038] When the product 100 is actually clamped, the two claws of the first cylinder clamping jaw 371 drive the clamping plate 372 located on the side of the product 100 to close, so that the V-shaped clamping surface 370 of the two clamping plates 372 is pressed against the outer wall of the product 100 to achieve clamping of the product 100.

[0039] In the above design, the structural design and specific implementation of the third clamping member 37 facilitates self-centering clamping by adapting to rotors of different diameters through the V-shaped clamping surface 370, and has good versatility.

[0040] Specifically: such as Figure 3 As shown, the angle adjustment mechanism 4 includes a fourth support 41 mounted on the frame 1, a bearing 42 rotatably mounted on the fourth support 41, a rotating shaft 43 connected to the inner ring of the bearing 42, a rotating plate 44 mounted on the upper end of the rotating shaft 43, a positioning column 45 mounted on the rotating plate 44 and coaxial with the rotating shaft 43, a plurality of supporting columns 46 circumferentially mounted on the rotating plate 44 along the positioning columns 45, and a servo motor 47 mounted on the fourth support 41 for driving the rotating shaft to rotate.

[0041] It should be noted that the rotor includes a top surface and an annular side surface. The top surface is provided with positioning holes for positioning with the positioning post 45. Angle adjustment involves uniformly adjusting product 100 to a predetermined angle.

[0042] In actual use, the rotor is transferred by the feeding mechanism 3 so that the positioning column 45 passes through the positioning hole and the lifting column 46 supports the top surface of the rotor. Then, the servo motor 47 drives the rotating shaft 43 to rotate, so that the rotating plate 44, the positioning column 45 and the lifting column 46 rotate synchronously, thereby rotating the product 100 to the predetermined angle.

[0043] In the above design, the structural design and specific implementation of the angle adjustment mechanism 4 facilitate the adjustment of the angle of the product 100.

[0044] Specifically: such as Figure 6 , Figure 7 and Figure 8 As shown, the cleaning mechanism 5 includes a No. 5 support 51 mounted on the frame 1, a tray 56 mounted on the No. 5 support 51, a positioning pin 57 mounted on the tray 56, a No. 5 frame 58 slidably mounted on the No. 5 support 51, a No. 5 cylinder 52 vertically mounted on the No. 5 support 51 for driving the No. 5 frame 58 to rise and fall, an upper cover 53 mounted on the No. 5 frame 58, an air nozzle 54 mounted on the upper cover 53, and an annular retaining ring 55 mounted on the tray 56. The upper cover 53 includes a top wall 531 and an annular side wall 532 connected to the top wall 531. The tray 56 is provided with a conical groove 560 and several vertical holes 561 communicating with the conical groove 560. After the upper cover 53 is lowered, it presses against the tray 56, covering the annular retaining ring 55 and the conical groove 560.

[0045] In actual use, product 100 is transferred to pallet 56 and positioned by positioning pin 57. Then, cylinder 52 drives frame 58 to move the upper cover 53 down, so that the lower end face of the upper cover 53 contacts the pallet 56. At this time, the upper cover 53 covers the annular retaining ring 55 and product 100. Then, air is supplied by an external air source so that the airflow blows the product 100 from top to bottom along the air nozzle 54. The airflow blowing the product 100 and the dust on the product 100 carried by the airflow are blown out of the conical groove 560 along the vertical hole 561.

[0046] In the above design, the structural design and specific implementation of the cleaning mechanism 5 facilitate the blowing away of dust from the surface of the product 100, thereby achieving the effect of surface cleaning.

[0047] Specifically: such as Figure 9 As shown, the magnetizing mechanism 6 includes a No. 6 support 61 mounted on the frame 1, a No. 6 frame 62 mounted on the No. 6 support 61, a No. 6 cylinder 63 mounted on the No. 6 base for driving the No. 6 frame 62 to rise and fall, a No. 6 cover 64 mounted on the No. 6 frame 62, a No. 6 base 65 mounted on the frame 1, and a magnetizing coil 66 mounted on the No. 6 base 65.

[0048] Specifically: such as Figure 1 As shown, the number of cleaning mechanisms 5 and magnetizing mechanisms 6 is the same, and there are at least two cleaning mechanisms 5.

[0049] In actual use, different models of the same product 100 require different cleaning mechanisms 5 and magnetizing mechanisms 6.

[0050] In the above design, multiple cleaning mechanisms 5 and magnetizing mechanisms 6 are provided to facilitate cleaning and magnetizing of different products 100.

[0051] Specifically: such as Figure 1 As shown, a feeding line 7 extending along the Y-axis is also provided between the cleaning mechanism 5 and the magnetizing mechanism 6. The magnetized product 100 is transferred from the magnetizing mechanism 6 to the feeding line 7 by the third transfer component 26.

[0052] In actual use, when it is necessary to unload the magnetized product 100, the product 100 is transferred to the unloading line 7 by the third transfer component 26.

[0053] In the above design, the design of the feeding line 7 facilitates the containment of the magnetized product 100.

[0054] Specifically: such as Figure 10 As shown, the feeding line 7 includes a No. 7 support 71 mounted on the frame 1, a power belt 72 mounted on the No. 7 support 71, and a limiting component mounted on the No. 7 support 71 and located at the end of the power belt 72 away from the conveying mechanism 2. The limiting component includes side plates 73 mounted on the No. 7 support 71 and located on both sides of the power belt 72, a stop plate 74 mounted on the No. 7 support 71 and located at the end of the power belt 72, a top plate 75 connecting the side plates and the stop plate 74, a cover plate 76 hinged to the top plate 75, and a pull pin 77 mounted on the cover plate 76. The top plate 75 is provided with a material inlet, and the cover plate 76 is used to block the material inlet.

[0055] In actual use, after the product 100 is transferred onto the power belt 72, it is conveyed along the power belt 72 toward the limit assembly until it is stopped by the stop plate 74. At this time, the product 100 is located below the cover plate 76. Then, the pull pin 77 is pulled to open the cover plate 76, and the product 100 is taken out from the power belt 72 through the material receiving port.

[0056] In the above design, the structural design and specific implementation of the feeding line 7 facilitate the containment of the product 100, while the structural design of the limiting component facilitates the blocking and covering of the product 100 to prevent it from falling and becoming contaminated.

[0057] The rotor feeding, cleaning, and magnetizing method, using the aforementioned integrated rotor feeding, cleaning, and magnetizing device, includes the following steps: S1, the feeding mechanism 3 transfers the product 100 to the angle adjustment mechanism 4 for angle adjustment; S2, the first transfer assembly 24 transfers the product 100 from the angle adjustment mechanism 4 to the cleaning mechanism 5, where the cleaning mechanism 5 cleans the product 100; S3, the second transfer assembly 25 transfers the product 100 from the cleaning mechanism 5 to the magnetizing mechanism 6, where the magnetizing mechanism 6 magnetizes the product 100; S4, the third transfer assembly 26 removes the product 100 from the magnetizing assembly and unloads it.

[0058] The above design enables efficient feeding, cleaning, and magnetization of the rotor, thereby improving work efficiency.

[0059] In further detail, it should be understood that the above description is only a specific embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A rotor feeding, cleaning, and magnetizing integrated device, comprising a frame (1), characterized in that: It also includes a conveying mechanism (2) arranged on the frame (1) along the X-axis, a feeding mechanism (3) arranged on one side of the conveying line along the X-axis, an angle adjustment mechanism (4), a cleaning mechanism (5), and a magnetizing mechanism (6). The conveying mechanism (2) includes a first support (21) arranged on the frame (1), a first linear guide rail (22) and a first rack (23) arranged on the first support (21) along the X-axis, a first transfer assembly (24) slidably arranged on the first linear guide rail (22) and drivenly connected to the first rack (23), a second transfer assembly (25), and a third transfer assembly (26). The first transfer assembly (24) includes a slide (241) slidably connected to a first linear guide rail (22), a motor (242) mounted on the slide (241), a gear (243) mounted on the shaft of the motor (242) meshing with a first rack (23), a second linear guide rail (244) vertically mounted on the slide (241), a lifting frame (245) slidably mounted on the second linear guide rail (244), a first clamping member (246) mounted on the lifting frame (245), and a first cylinder (247) mounted on the slide (241) for driving the lifting frame (245) to rise and fall.

2. The rotor feeding, cleaning, and magnetizing integrated device according to claim 1, characterized in that: The feeding mechanism (3) includes a third support (31) on the frame (1), a third linear guide rail (32) horizontally on the third support (31), a sliding frame (33) slidably on the third linear guide rail (32), a third linear module A (34) on the third support (31) for driving the sliding frame (33) to slide, a third linear module B (35) vertically on the sliding frame (33), a third connecting frame (36) on the output end of the third linear module B (35), a third clamping member (37) on the third connecting frame (36), and a CCD camera (38).

3. The rotor feeding, cleaning, and magnetizing integrated device according to claim 2, characterized in that: The third clamping member (37) has the same structure as the first clamping member (246). The third clamping member (37) includes a first cylinder jaw (371) disposed on the third connecting frame (36) and two clamping plates (372) symmetrically disposed on the claw toes of the first cylinder jaw (371). The two clamping plates (372) are provided with V-shaped clamping surfaces (370) on opposite sides.

4. The rotor feeding, cleaning, and magnetizing integrated device according to claim 1, characterized in that: The angle adjustment mechanism (4) includes a fourth support (41) mounted on the frame (1), a bearing (42) rotatably mounted on the fourth support (41), a rotating shaft (43) connected to the inner ring of the bearing (42), a rotating plate (44) mounted on the upper end of the rotating shaft (43), a positioning column (45) mounted on the rotating plate (44) and coaxial with the rotating shaft (43), a number of lifting columns (46) circumferentially mounted on the rotating plate (44) along the positioning column (45), and a servo motor (47) mounted on the fourth support (41) for driving the rotating shaft to rotate.

5. The rotor feeding, cleaning, and magnetizing integrated device according to claim 1, characterized in that: The cleaning mechanism (5) includes a No. 5 support (51) mounted on the frame (1), a tray (56) mounted on the No. 5 support (51), a positioning pin (57) mounted on the tray (56), a No. 5 frame (58) slidably mounted on the No. 5 support (51), a No. 5 cylinder (52) vertically mounted on the No. 5 support (51) for driving the No. 5 frame (58) to rise and fall, an upper cover (53) mounted on the No. 5 frame (58), and a cylinder (52) mounted on the upper cover (53). The upper cover (53) includes an air nozzle (54) on the upper cover (54) and an annular retaining ring (55) on the support plate (56). The upper cover (53) includes a top wall (531) and an annular side wall (532) connected to the top wall (531). The support plate (56) is provided with a conical groove (560) and several vertical holes (561) communicating with the conical groove (560). After the upper cover (53) descends, it presses against the support plate (56) and covers the annular retaining ring (55) and the conical groove (560).

6. The rotor feeding, cleaning, and magnetizing integrated device according to claim 1, characterized in that: The magnetizing mechanism (6) includes a No. 6 support (61) on the frame (1), a No. 6 frame (62) on the No. 6 support (61), a No. 6 cylinder (63) on the No. 6 base for driving the No. 6 frame (62) to rise and fall, a No. 6 cover (64) on the No. 6 frame (62), a No. 6 base (65) on the frame (1), and a magnetizing coil (66) on the No. 6 base (65).

7. The rotor feeding, cleaning, and magnetizing integrated device according to claim 1, characterized in that: The number of cleaning mechanisms (5) and magnetizing mechanisms (6) is the same, and there are at least two cleaning mechanisms (5).

8. The rotor feeding, cleaning, and magnetizing integrated device according to claim 1, characterized in that: A feeding line (7) extending along the Y-axis is also provided between the cleaning mechanism (5) and the magnetizing mechanism (6). The magnetized product (100) is transferred from the magnetizing mechanism (6) to the feeding line (7) by the third transfer component (26).

9. The rotor feeding, cleaning, and magnetizing integrated device according to claim 8, characterized in that: The feeding line (7) includes a No. 7 support (71) on the frame (1), a power belt (72) on the No. 7 support (71), and a limiting component on the No. 7 support (71) located at the end of the power belt (72) away from the conveying mechanism (2). The limiting component includes a side plate (73) on the No. 7 support (71) and located on both sides of the power belt (72), a stop plate (74) on the No. 7 support (71) and located at the end of the power belt (72), a top plate (75) connecting the side plate and the stop plate (74), a cover plate (76) hinged to the top plate (75), and a pull pin (77) on the cover plate (76). The top plate (75) is provided with a material inlet, and the cover plate (76) is used to block the material inlet.

10. A rotor loading, cleaning, and magnetizing method, employing the integrated rotor loading, cleaning, and magnetizing device described in any one of claims 1 to 9, characterized in that: The process includes the following steps: S1, the feeding mechanism (3) transfers the product (100) to the angle adjustment mechanism (4) for angle adjustment; S2, the first transfer assembly (24) transfers the product (100) from the angle adjustment mechanism (4) to the cleaning mechanism (5), and the cleaning mechanism (5) cleans the product (100); S3, the second transfer assembly (25) transfers the product (100) from the cleaning mechanism (5) to the magnetizing mechanism (6), and the magnetizing mechanism (6) magnetizes the product (100); S4, the third transfer assembly (26) removes the product (100) from the magnetizing assembly and unloads it.