A stepped self-cleaning device

Abstract

This invention belongs to the technical field of old mold cleaning devices, specifically relating to a stepped adaptive cleaning device, comprising: a housing, an all-around stepped cleaning mechanism, an oscillating cleaning mechanism, and a pulse spray cleaning mechanism. The all-around stepped cleaning mechanism is fixedly installed inside the housing and includes a pair of feeding components, a pair of side cleaning components, and the stepped cleaning components themselves. The oscillating cleaning mechanism is located on the feeding side of the housing and includes a drive shaft, multiple sets of oscillating cams, and a pneumatic triggering component. The drive shaft is rotatably mounted above the housing, and the multiple sets of oscillating cams are fixedly sleeved on the outside of the drive shaft for oscillating and removing impurities from the mold. The pneumatic triggering component is located above the drive shaft. The pulse spray cleaning mechanism is located on one side of the drive shaft and works in conjunction with the pneumatic triggering component to perform pulse spray cleaning on the mold. This invention improves the cleaning and recycling efficiency of molds.

Description

Technical Field

[0001] This invention belongs to the technical field of old mold cleaning devices, specifically relating to a stepped adaptive cleaning device. Background Technology

[0002] In the process of concrete pouring and forming, templates are usually used to limit the concrete or cement to be formed, thereby ensuring that the concrete components are formed according to the shape, size and position required by the design. In order to improve resource utilization and reduce the processing cost of concrete pouring and forming, templates are usually reused. However, in order to ensure the forming quality of the templates, the templates need to be cleaned after use.

[0003] In existing technologies, templates are mainly cleaned and recycled using manual or mechanical methods. Manual cleaning is not only inefficient, but the cleaning effect also varies from person to person and has poor cleaning stability. Mechanical cleaning mainly uses rotating cleaning brushes to clean old templates. However, using a cleaning brush alone to clean templates is not very effective, especially in cleaning firmly adhered impurities and the edges of the templates, thus making the efficiency of template cleaning and recycling poor.

[0004] Therefore, in order to address the aforementioned technical problems, it is necessary to provide a stepped adaptive cleaning device. Summary of the Invention

[0005] The purpose of this invention is to provide a stepped adaptive cleaning device that can improve the cleaning and recycling effect of templates.

[0006] To achieve the above objectives, a specific embodiment of the present invention provides the following technical solution: A stepped adaptive cleaning device includes: a base, an all-around stepped cleaning mechanism, an oscillating cleaning mechanism, and a pulse spray cleaning mechanism.

[0007] The all-around stepped cleaning mechanism is fixedly installed inside the box base. The all-around stepped cleaning mechanism includes a pair of feeding components, a pair of side cleaning components, and a stepped cleaning component. The pair of feeding components are respectively installed on the loading and unloading sides of the box base for feeding the template. The pair of side cleaning components are symmetrically installed between the pair of feeding components for cleaning the sides of the template. The stepped cleaning component is installed between the pair of side cleaning components for performing stepped cleaning on the template.

[0008] The oscillation cleaning mechanism is located on the loading side of the box base. The oscillation cleaning mechanism includes a drive shaft, multiple sets of oscillating cams and a pneumatic triggering component. The drive shaft is rotatably located above the box base. The multiple sets of oscillating cams are fixedly sleeved on the outside of the drive shaft for oscillating and removing impurities from the template. The pneumatic triggering component is located above the drive shaft.

[0009] The pulse spray cleaning mechanism is located on one side of the drive shaft and is used in conjunction with the pneumatic triggering component to perform pulse spray cleaning on the template.

[0010] In one or more embodiments of the present invention, an assembly frame is fixedly disposed above the housing. The feeding assembly includes a pair of lower friction rollers, a pair of upper friction rollers, and multiple assembly blocks. The pair of lower friction rollers are rotatably disposed within the housing, and the pair of upper friction rollers are correspondingly disposed above the pair of lower friction rollers. The opposing rotation of the lower and upper friction rollers performs frictional feeding of the template located between the lower and upper friction rollers, improving the convenience of loading and unloading the template. The multiple assembly blocks are respectively rotatably disposed at both ends of the pair of upper friction rollers, and the multiple assembly blocks are slidably engaged with the assembly frame. The assembly blocks serve as assembly limits for the upper friction rollers. Simultaneously, the distance between the lower and upper friction rollers can be adjusted by adjusting the horizontal height of the assembly blocks, thereby enabling the lower and upper friction rollers to feed templates of different thicknesses.

[0011] In one or more embodiments of the present invention, the feeding assembly further includes a plurality of first adjusting screws and a plurality of support springs. The plurality of first adjusting screws are rotatably disposed above a plurality of assembly blocks and are threadedly connected to an assembly frame. The assembly blocks are assembled and positioned by means of the threaded engagement between the support springs and the assembly frame. The plurality of support springs are respectively sleeved on the outside of the plurality of first adjusting screws. The assembly blocks are supported and positioned by means of the support springs.

[0012] In one or more embodiments of the present invention, the side cleaning assembly includes a fixed plate and a pair of side cleaning brushes. The fixed plate is fixedly disposed within a housing, and the pair of side cleaning brushes are rotatably disposed above the fixed plate and symmetrically disposed on both sides of the fixed plate. The fixed plate supports and limits the movement of the pair of side cleaning brushes. Simultaneously, the rotation of the pair of side cleaning brushes enables cleaning of the edges of the template.

[0013] In one or more embodiments of the present invention, the stepped cleaning assembly includes multiple sets of movable assembly blocks, multiple sets of cleaning brushes, and multiple sets of second adjusting screws. Each set of movable assembly blocks is slidably connected to an assembly frame and disposed between a pair of fixed plates. The movable assembly blocks limit the assembly of the cleaning brushes. Each set of cleaning brushes is rotatably disposed between the multiple sets of movable assembly blocks. The rotation of the multiple sets of cleaning brushes cleans the template surface. Each set of second adjusting screws is rotatably disposed above the multiple sets of movable assembly blocks and threadedly connected to the assembly frame. The second adjusting screws serve to limit the assembly and adjust the position of the movable assembly blocks.

[0014] In one or more embodiments of the present invention, the horizontal height of the multiple sets of cleaning brushes gradually decreases from the loading side to the unloading side of the housing. By setting the horizontal height of the cleaning brushes in a stepped manner, the template can be cleaned in a stepped manner by multiple sets of cleaning brushes. One end of each of the upper friction roller, side cleaning brush, and cleaning brush is fixedly connected to a drive sprocket. The upper friction roller, side cleaning brush, and cleaning brush are rotated by driving the drive sprocket to rotate.

[0015] In one or more embodiments of the present invention, multiple sets of oscillating cams are fixedly connected to their protruding sides with crushing pads. The crushing pads ensure that the oscillating cams effectively break up firmly adhered impurities on the template when vibrating with it. The oscillating cleaning mechanism also includes a pair of sliding guide blocks and a drive motor. The pair of sliding guide blocks are rotatably connected to both ends of the drive shaft and slidably connected to the assembly frame. The sliding guide blocks serve as assembly limits for the drive shaft. The drive motor is fixedly mounted on one side of the sliding guide blocks, and its output shaft is fixedly connected to the drive shaft. The drive shaft is rotated by controlling the operation of the drive motor.

[0016] In one or more embodiments of the present invention, the pneumatic triggering assembly includes a buffer air cylinder, a piston plate, multiple sets of piston rods, and a return spring. The buffer air cylinder is fixedly disposed above the drive shaft, and the piston plate is slidably disposed inside the buffer air cylinder. The air inside the buffer air cylinder is compressed for exhaust and expanded for intake by the piston plate moving with the piston rods. Multiple sets of piston rods are fixedly connected to the lower side of the piston plate, and are respectively sleeved on the outside of multiple sets of oscillating cams. The return spring is sleeved on the outside of the multiple sets of piston rods. The cooperation between the piston rods and the return spring provides buffered support for the oscillating cams.

[0017] In one or more embodiments of the present invention, the pulse spray cleaning mechanism includes a guide plate, multiple sets of nozzles, a debris discharge guide plate, a liquid storage tank, a wastewater tank, and a spray pump. The guide plate is disposed above the side cleaning assembly, and the multiple sets of nozzles are evenly arranged below the guide plate. The combination of the guide plate and the multiple sets of nozzles sprays cleaning agent onto the template, improving the subsequent cleaning effect. Simultaneously, it reduces dust generation during template cleaning. The debris discharge guide plate is fixedly disposed within the base, and both the liquid storage tank and the wastewater tank are disposed below the debris discharge guide plate. The liquid storage tank stores the cleaning agent, and the wastewater tank collects the wastewater generated during the cleaning process. The spray pump is fixedly disposed outside the base, and its inlet is connected to the liquid storage tank. By controlling the operation of the spray pump, the cleaning agent stored in the liquid storage tank is extracted and pressurized for delivery.

[0018] In one or more embodiments of the present invention, the pulse spray cleaning mechanism further includes a liquid inlet pipe and a pair of one-way exhaust pipes. The two ends of the liquid inlet pipe are respectively connected to the outlet of the spray pump and a guide plate. This allows the cleaning agent delivered by the spray pump to be transported along the liquid inlet pipe into the guide plate. The two ends of the pair of one-way exhaust pipes are respectively connected to the guide plate and a buffer air cylinder. By intermittently adding air into the guide plate through the pair of one-way exhaust pipes, multiple sets of nozzles can intermittently spray the template at high speed, further improving the spray cleaning effect on the template.

[0019] Compared with the prior art, the step-type adaptive cleaning device disclosed in this invention can clean the template from multiple angles by setting an all-round step-type cleaning mechanism, thus avoiding the situation where the sides are not cleaned properly. By setting up a vibration cleaning mechanism, it is possible to vibrate and break up the more firmly adhered impurities on the template and assist in cleaning them, thereby improving the cleaning effect of the template; By setting up a pulse spray cleaning mechanism, the template is cleaned using pulse high-pressure spray, which not only improves the cleaning effect but also reduces dust flying during the cleaning process, thus improving the efficiency of template cleaning. Attached Figure Description

[0020] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0021] Figure 1 This is a perspective view of a stepped adaptive cleaning device according to an embodiment of the present invention; Figure 2 for Figure 1 Schematic diagram of the structure at point A in the middle; Figure 3 This is a top view of a stepped adaptive cleaning device according to an embodiment of the present invention; Figure 4 for Figure 3 Schematic diagram of the structure at point B; Figure 5 This is a front sectional view of a stepped adaptive cleaning device according to an embodiment of the present invention; Figure 6 for Figure 5 Schematic diagram of the structure at point C; Figure 7 for Figure 5 Schematic diagram of the structure at point D; Figure 8 This is a side view of the oscillating cleaning mechanism and the pulse spray cleaning mechanism in one embodiment of the present invention; Figure 9 This is a perspective view of the oscillation cleaning mechanism and the pulse spray cleaning mechanism in one embodiment of the present invention; Figure 10 for Figure 9 Schematic diagram of the structure at point E in the middle.

[0022] Explanation of key figure labels: 1-Box base, 2-All-around stepped cleaning mechanism, 201-Lower friction roller, 202-Upper friction roller, 203-Assembly block, 204-First adjusting screw, 205-Support spring, 206-Fixed plate, 207-Side cleaning brush, 208-Moving assembly block, 209-Cleaning brush, 210-Second adjusting screw, 211-Drive sprocket, 3-Vibrating cleaning mechanism, 301-Drive shaft, 302-Vibrating cam, 3 03-Breaking pad, 304-Sliding guide block, 305-Drive motor, 306-Buffer air cylinder, 307-Piston plate, 308-Piston rod, 309-Reset spring, 4-Pulse spray cleaning mechanism, 401-Guide plate, 402-Nozzle, 403-Impact discharge guide plate, 404-Liquid storage tank, 405-Sewage tank, 406-Spray pump, 407-Liquid filling pipe, 408-One-way exhaust pipe, 5-Assembly rack. Detailed Implementation

[0023] To enable those skilled in the art to better understand the technical solutions in this disclosure, the technical solutions in the embodiments of this disclosure will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this disclosure, and not all embodiments. Based on the embodiments in this disclosure, all other embodiments obtained by those skilled in the art without creative effort should fall within the scope of protection of this disclosure.

[0024] like Figures 1 to 10 As shown, the stepped adaptive cleaning device in one embodiment of the present invention includes: a base 1), an all-around stepped cleaning mechanism 2), an oscillating cleaning mechanism 3), and a pulse spray cleaning mechanism 4). In practical application, the all-around stepped cleaning mechanism 2) feeds and cleans the template in all directions, while the oscillating cleaning mechanism 3) vibrates and crushes the template conveyed on the feeding side, preventing firmly adhered impurities from remaining on the template surface. Furthermore, the pulse spray cleaning mechanism 4) performs pulsed high-pressure spraying on the template, assisting the all-around stepped cleaning mechanism 2 in performing all-around brushing and cleaning.

[0025] like Figure 1 As shown, the all-round stepped cleaning mechanism 2) is fixedly installed inside the box base 1). The all-round stepped cleaning mechanism 2) includes a pair of feeding components, a pair of side cleaning components and a stepped cleaning component. The pair of feeding components are respectively installed on the loading side and unloading side of the box base 1) for feeding the template.

[0026] like Figures 5 to 6 As shown, an assembly frame 5 is fixedly installed above the housing 1). The feeding assembly includes a pair of lower friction rollers 201), a pair of upper friction rollers 202), and multiple assembly blocks 203. The pair of lower friction rollers 201 are rotatably mounted inside the housing 1), and the pair of upper friction rollers 202 are correspondingly mounted above the pair of lower friction rollers 201). By rotating the lower friction rollers 201 and the upper friction rollers 202 in opposite directions, friction feeding is performed on the template located between the lower friction rollers 201 and the upper friction rollers 202, improving the convenience of loading and unloading the template.

[0027] like Figures 1 to 2 As shown, multiple assembly blocks 203) are rotatably mounted at both ends of a pair of upper friction rollers 202), and the multiple assembly blocks 203) are slidably engaged with the assembly frame 5). The assembly blocks 203) serve as assembly limiters for the upper friction rollers 202). Simultaneously, the distance between the lower friction roller 201) and the upper friction roller 202) can be adjusted by adjusting the horizontal height of the assembly blocks 203), thereby enabling the lower friction roller 201) and the upper friction roller 202) to feed templates of different thicknesses.

[0028] Specifically, the lower friction roller 201) and the upper friction roller 202) rotate in opposite directions during actual application, which facilitates frictional feeding of the template through the mutual movement of the lower friction roller 201) and the upper friction roller 202).

[0029] like Figures 1 to 2 As shown, the feeding assembly also includes multiple first adjusting screws 204) and multiple sets of support springs 205). The multiple first adjusting screws 204) are respectively rotatably disposed above multiple assembly blocks 203) and threadedly connected to the assembly frame 5). The assembly blocks 203) are assembled and their positions are adjusted by the threaded engagement between the support springs 205) and the assembly frame 5).

[0030] like Figures 1 to 2 As shown, multiple sets of support springs 205 are respectively sleeved on the outside of multiple first adjusting screws 204). The support springs 205) provide support and limit the assembly block 203).

[0031] like Figure 3 As shown, a pair of side cleaning components are symmetrically arranged between a pair of feeding components for cleaning the sides of the template. Each side cleaning component includes a fixing plate 206 and a pair of side cleaning brushes 207. The fixing plate 206 is fixedly installed inside the housing 1. The pair of side cleaning brushes 207 are rotatably mounted above the fixing plate 206 and symmetrically arranged on both sides of the fixing plate 206. The fixing plate 206 supports and limits the movement of the side cleaning brushes 207. Simultaneously, the rotation of the pair of side cleaning brushes 207 allows for cleaning of the sides of the template.

[0032] Specifically, the pair of side cleaning brushes 207) rotate in the opposite direction to the horizontal movement of the template, which improves the cleaning effect of the pair of side cleaning brushes 207) on the sides of the template.

[0033] like Figure 5 As shown, a stepped cleaning assembly is positioned between a pair of side cleaning assemblies for stepped cleaning of the template. The stepped cleaning assembly includes multiple sets of movable assembly blocks 208, multiple sets of cleaning brushes 209, and multiple sets of second adjusting screws 210. The multiple sets of movable assembly blocks 208 are all slidably connected to the assembly frame 5 and positioned between a pair of fixed plates 206. The movable assembly blocks 208) limit the assembly of the cleaning brushes 209.

[0034] like Figure 5 As shown, multiple sets of cleaning brushes 209) are rotatably positioned between multiple sets of movable assembly blocks 208). The surface of the template is cleaned by the rotation of the multiple sets of cleaning brushes 209).

[0035] like Figure 5As shown, multiple sets of second adjusting screws 210) are rotatably mounted above multiple sets of movable assembly blocks 208) and threadedly connected to the assembly frame 5). The second adjusting screws 210) serve to limit the assembly and adjust the position of the movable assembly blocks 208).

[0036] Specifically, the horizontal height of the multiple sets of cleaning brushes 209) gradually decreases from the loading side to the unloading side of the box base 1). By setting the horizontal height of the cleaning brushes 209) in a stepped manner, the template can be cleaned in a stepped manner by the multiple sets of cleaning brushes 209).

[0037] like Figure 1 As shown, one end of the upper friction roller 202), the side cleaning brush 207), and the cleaning brush 209 is fixedly connected to a transmission sprocket 211. The upper friction roller 202), the side cleaning brush 207), and the cleaning brush 209 are rotated by driving the transmission sprocket 211 to rotate.

[0038] like Figures 5 to 6 As shown, the oscillating cleaning mechanism 3) is located on the feeding side of the housing 1). The oscillating cleaning mechanism 3) includes a drive shaft 301, multiple sets of oscillating cams 302), and a pneumatic trigger assembly. The drive shaft 301 is rotatably positioned above the housing 1). The multiple sets of oscillating cams 302 are all fixedly sleeved on the outside of the drive shaft 301) for oscillating and removing impurities from the template. The drive shaft 301 assembles, fixes, and drives the multiple sets of oscillating cams 302. Simultaneously, the rotation of the multiple sets of oscillating cams 302) oscillates and breaks down impurities adhering to the template, improving the cleaning effect of the template.

[0039] like Figures 5 to 6 As shown, multiple sets of oscillating cams 302) have crushing pads 303 fixedly connected to their protruding sides. By setting the crushing pads 303, the oscillating cams 302 are guaranteed to crush the firmly adhered impurities on the template when they vibrate with the template.

[0040] like Figures 9 to 10 As shown, the oscillating cleaning mechanism 3) also includes a pair of sliding guide blocks 304 and a drive motor 305. The pair of sliding guide blocks 304) are rotatably connected to both ends of the drive shaft 301) and slidably connected to the assembly frame 5). The sliding guide blocks 304) serve as assembly limits for the drive shaft 301). The drive motor 305) is fixedly mounted on one side of the sliding guide blocks 304), and its output shaft is fixedly connected to the drive shaft 301). The drive shaft 301 is rotated by controlling the operation of the drive motor 305).

[0041] like Figures 5 to 6As shown, the pneumatic trigger assembly is positioned above the drive shaft 301. The pneumatic trigger assembly includes a buffer air cylinder 306, a piston plate 307, multiple sets of piston rods 308, and a return spring 309. The buffer air cylinder 306 is fixedly positioned above the drive shaft 301, and the piston plate 307 is slidably positioned within the buffer air cylinder 306. The compression and exhaust of air within the buffer air cylinder 306 are controlled by the movement of the piston plate 307 along with the piston rods 308.

[0042] It is worth noting that a one-way air inlet valve is connected to one side of the buffer air cylinder 306, which allows outside air to be replenished into the buffer air cylinder 306 through the one-way air inlet valve.

[0043] like Figures 5 to 6 As shown, multiple sets of piston rods 308) are fixedly connected to the lower side of the piston plate 307), and the multiple sets of piston rods 308) are respectively sleeved on the outer side of multiple sets of oscillating cams 302). The return spring 309) is sleeved on the outer side of the multiple sets of piston rods 308). The oscillating cam 302) is buffered and supported by the cooperation of the piston rods 308) and the return spring 309.

[0044] like Figures 6 to 7 As shown, the pulse spray cleaning mechanism 4) is located on one side of the drive shaft 301) and is used in conjunction with the pneumatic triggering component to perform pulse spray cleaning on the template. The pulse spray cleaning mechanism 4) includes a guide plate 401, multiple sets of nozzles 402, a waste discharge guide plate 403, a liquid storage tank 404, a wastewater tank 405, and a spray pump 406. The guide plate 401) is located above the side cleaning component, and the multiple sets of nozzles 402 are evenly arranged below the guide plate 401). By cooperating with the guide plate 401) and the multiple sets of nozzles 402, cleaning agent is sprayed onto the template, improving the subsequent cleaning effect of the template. At the same time, it reduces the dust flying during the template cleaning process.

[0045] like Figure 9 As shown, a waste removal guide plate 403 is fixedly installed inside the base 1), and a liquid storage tank 404 and a wastewater tank 405 are both located below the waste removal guide plate 403. The liquid storage tank 404 stores the cleaning agent, and the wastewater tank 405 collects the wastewater generated during the cleaning process. A spray pump 406 is fixedly installed on the outside of the base 1, and its inlet is connected to the liquid storage tank 404. The operation of the spray pump 406 is controlled to extract and pressurize the cleaning agent stored in the liquid storage tank 404.

[0046] like Figure 9As shown, the pulse spray cleaning mechanism 4) also includes a liquid filling pipe 407) and a pair of one-way exhaust pipes 408). The two ends of the liquid filling pipe 407) are connected to the outlet of the spray pump 406) and the guide plate 401) respectively. This allows the cleaning agent delivered by the spray pump 406) to be delivered into the guide plate 401) along the liquid filling pipe 407).

[0047] like Figure 9 As shown, the two ends of a pair of one-way exhaust pipes 408) are connected to a guide plate 401) and a buffer air cylinder 306) respectively. By intermittently adding air into the guide plate 401 through the pair of one-way exhaust pipes 408), multiple sets of nozzles 402) can intermittently spray high-speed water onto the template, further improving the effect of spraying and cleaning the template.

[0048] In practical use, the lower friction roller 201) and the upper friction roller 202) are driven to rotate in opposite directions by driving the transmission sprocket 211. At the same time, the cleaning brush 209) and a pair of side cleaning brushes 207 are driven to rotate in opposite directions to the template conveying direction.

[0049] Subsequently, the template to be cleaned is placed between the lower friction roller 201) and the upper friction roller 202), and the template is fed by friction through the coordinated operation of the lower friction roller 201) and the upper friction roller 202). During the feeding process, the drive motor 305 is controlled to drive the drive shaft 301) to rotate, which in turn drives multiple oscillating cams 302) to oscillate and clean the template. The relatively firmly adhered impurities on the template are broken and cleaned by the collision between the crushing pads 303 and the template surface.

[0050] Meanwhile, by controlling the operation of the spray pump 406), the cleaning agent stored in the storage tank 404) is sprayed onto the template through the nozzle 402, which not only improves the subsequent cleaning effect of the template, but also reduces the dust generated during the template cleaning process.

[0051] In addition, during the operation of multiple sets of oscillating cams 302), when the protruding end of the oscillating cam 302 contacts the template surface, the piston rod 308 will squeeze the piston plate 307 under the action of the oscillating cam 302, thereby squeezing and conveying the air in the buffer air cylinder 306). The squeezed air will be intermittently conveyed to the buffer air cylinder 306 along the one-way exhaust pipe 408, thereby causing the nozzle 402 to intermittently spray high pressure onto the template, which can wash away impurities on the template.

[0052] In addition, during the continuous conveying process, the template is cleaned in a stepped manner by multiple sets of cleaning brushes 209 and a pair of side cleaning brushes 207, which improves the efficiency of cleaning the template.

[0053] It will be apparent to those skilled in the art that this disclosure is not limited to the details of the exemplary embodiments described above, and that this disclosure can be implemented in other specific forms without departing from its spirit or essential characteristics. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of this disclosure is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this disclosure. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0054] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A stepped adaptive cleaning device, characterized in that, include: Box base (1); An all-round stepped cleaning mechanism (2) is fixedly installed inside the box base (1). The all-round stepped cleaning mechanism (2) includes a pair of feeding components, a pair of side cleaning components and a stepped cleaning component. The pair of feeding components are respectively installed on the loading side and unloading side of the box base (1) for feeding the template. The pair of side cleaning components are symmetrically installed between the pair of feeding components for cleaning the sides of the template. The stepped cleaning component is installed between the pair of side cleaning components for performing stepped cleaning on the template. The oscillation cleaning mechanism (3) is located on the loading side of the box base (1). The oscillation cleaning mechanism (3) includes a drive shaft (301), multiple sets of oscillation cams (302) and a pneumatic trigger assembly. The drive shaft (301) is rotatably located above the box base (1). The multiple sets of oscillation cams (302) are fixedly sleeved on the outside of the drive shaft (301) for oscillating and removing impurities from the template. The pneumatic trigger assembly is located above the drive shaft (301). A pulse spray cleaning mechanism (4) is located on one side of the drive shaft (301) and is used to perform pulse spray cleaning on the template in conjunction with the pneumatic triggering component.

2. The stepped adaptive cleaning device according to claim 1, characterized in that, An assembly frame (5) is fixedly installed above the box base (1). The feeding assembly includes a pair of lower friction rollers (201), a pair of upper friction rollers (202), and multiple assembly blocks (203). The pair of lower friction rollers (201) are rotatably installed inside the box base (1). The pair of upper friction rollers (202) are correspondingly installed above the pair of lower friction rollers (201). The multiple assembly blocks (203) are rotatably installed at both ends of the pair of upper friction rollers (202), and the multiple assembly blocks (203) are slidably engaged with the assembly frame (5).

3. The stepped adaptive cleaning device according to claim 2, characterized in that, The feeding assembly also includes multiple first adjusting screws (204) and multiple sets of support springs (205). The multiple first adjusting screws (204) are respectively rotatably disposed above multiple assembly blocks (203) and threadedly connected to the assembly frame (5). The multiple sets of support springs (205) are respectively sleeved on the outside of the multiple first adjusting screws (204).

4. The stepped adaptive cleaning device according to claim 3, characterized in that, The side cleaning assembly includes a fixed plate (206) and a pair of side cleaning brushes (207). The fixed plate (206) is fixedly installed in the housing (1). The pair of side cleaning brushes (207) are rotatably installed above the fixed plate (206) and symmetrically installed on both sides of the fixed plate (206).

5. The stepped adaptive cleaning device according to claim 4, characterized in that, The stepped cleaning assembly includes multiple sets of movable assembly blocks (208), multiple sets of cleaning brushes (209), and multiple sets of second adjusting screws (210). The multiple sets of movable assembly blocks (208) are slidably connected to the assembly frame (5) and are disposed between a pair of fixed plates (206). The multiple sets of cleaning brushes (209) are rotatably disposed between the multiple sets of movable assembly blocks (208). The multiple sets of second adjusting screws (210) are rotatably disposed above the multiple sets of movable assembly blocks (208) and are threadedly connected to the assembly frame (5).

6. The stepped adaptive cleaning device according to claim 5, characterized in that, The horizontal height of the multiple sets of cleaning brushes (209) decreases gradually from the loading side to the unloading side of the housing (1). One end of the upper friction roller (202), the side cleaning brush (207) and the cleaning brush (209) are all fixedly connected to a transmission sprocket (211).

7. The stepped adaptive cleaning device according to claim 1, characterized in that, The protruding side of the multiple sets of oscillating cams (302) is fixedly connected with a crushing pad (303). The oscillating cleaning mechanism (3) also includes a pair of sliding guide blocks (304) and a drive motor (305). The pair of sliding guide blocks (304) are rotatably connected to both ends of the drive shaft (301) and slidably connected to the assembly frame (5). The drive motor (305) is fixedly set on one side of the sliding guide block (304), and the output shaft of the drive motor (305) is fixedly connected to the drive shaft (301).

8. The stepped adaptive cleaning device according to claim 1, characterized in that, The pneumatic triggering assembly includes a buffer cylinder (306), a piston plate (307), multiple sets of piston rods (308), and a return spring (309). The buffer cylinder (306) is fixedly disposed above the drive shaft (301). The piston plate (307) is slidably disposed inside the buffer cylinder (306). The multiple sets of piston rods (308) are all fixedly connected to the lower side of the piston plate (307). The multiple sets of piston rods (308) are respectively sleeved on the outside of multiple sets of oscillating cams (302). The return spring (309) is sleeved on the outside of the multiple sets of piston rods (308).

9. The stepped adaptive cleaning device according to claim 8, characterized in that, The pulse spray cleaning mechanism (4) includes a guide plate (401), multiple sets of nozzles (402), a waste discharge guide plate (403), a liquid storage tank (404), a sewage tank (405), and a spray pump (406). The guide plate (401) is located above the side cleaning component. The multiple sets of nozzles (402) are evenly arranged below the guide plate (401). The waste discharge guide plate (403) is fixedly arranged inside the base (1). The liquid storage tank (404) and the sewage tank (405) are both located below the waste discharge guide plate (403). The spray pump (406) is fixedly arranged on the outside of the base (1). The inlet of the spray pump (406) is connected to the liquid storage tank (404).

10. The stepped adaptive cleaning device according to claim 9, characterized in that, The pulse spray cleaning mechanism (4) also includes a liquid filling pipe (407) and a pair of one-way exhaust pipes (408). The two ends of the liquid filling pipe (407) are connected to the liquid outlet of the spray pump (406) and the guide plate (401) respectively. The two ends of the pair of one-way exhaust pipes (408) are connected to the guide plate (401) and the buffer air cylinder (306) respectively.

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