An integrated device for crushing and grinding Chinese medicinal herbs
The self-cleaning component of the automated toothed disc pulverizer solves the problem of time-consuming toothed disc cleaning after processing Chinese herbal medicine pieces, achieving efficient and comprehensive cleaning results and improving equipment utilization.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- 安徽宏信药业发展有限公司
- Filing Date
- 2026-05-22
- Publication Date
- 2026-06-30
AI Technical Summary
The existing toothed disc pulverizer requires disassembling the toothed disc during the cleaning process after processing Chinese herbal medicine pieces. This process is time-consuming, has blind spots, and is inefficient.
An integrated device for crushing and grinding Chinese herbal medicine slices was designed, equipped with self-cleaning components, including a fixed ring chamber, a sewage outlet, a hot air inlet, a drive unit, a switching unit, and a flushing and sewage discharge unit. The device achieves flushing and drying of the inner cavity of the crushing chamber through automated operation, avoiding manual disassembly of the toothed disc.
It significantly reduces cleaning time, improves equipment utilization, and achieves comprehensive cleaning of the crushing chamber and toothed disc, avoiding secondary pollution of wastewater.
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Figure CN122298545A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of traditional Chinese medicine processing technology, specifically an integrated device for crushing and grinding traditional Chinese medicine. Background Technology
[0002] Traditional Chinese medicine (TCM) decoction pieces refer to Chinese medicinal herbs that have undergone processing and can be directly used in TCM clinical practice. During the processing of TCM decoction pieces, depending on the type of medicinal material and the therapeutic needs, some herbs require crushing or grinding.
[0003] Enhance drug efficacy and utilization: Break down cell walls to allow for the direct release of components that are difficult to dissolve in water, which can significantly increase the absorption rate by 14-40 times;
[0004] Convenient for administration and dispensing: It is easy to swallow directly and can be made into pills, powders, ointments and elixirs without the need for decoction;
[0005] Reduce irritation to the stomach and intestines: Fine grinding can remove some of the hard parts of the medicinal materials that may irritate the stomach and intestines.
[0006] The toothed disc pulverizer is the most common crushing and grinding equipment in the field of traditional Chinese medicine pulverization, also known as the "universal pulverizer". It achieves material pulverization and grinding through the impact, shearing, and friction between the high-speed rotating moving toothed disc and the fixed toothed disc. It is especially good at processing dry and brittle Chinese medicinal materials. Its working principle is as follows:
[0007] The motor drives the movable toothed disc (moving disc) to rotate at speeds up to 25,000 revolutions per minute, creating a high-speed relative motion with the stationary toothed disc (fixed disc). After the material enters, it is subjected to repeated impacts, shearing, friction, and collisions between the moving and stationary teeth, resulting in rapid pulverization. The pulverized material is then thrown towards the discharge port by airflow or centrifugal force. Only particles smaller than the screen mesh size can pass through, ensuring the fineness of the finished product. The fineness can be adjusted by changing the screen mesh size, typically ranging from 12 to 300 mesh.
[0008] When crushing and grinding Chinese medicinal herbs using a toothed disc pulverizer, after processing a single batch of herbs, the inner cavity of the equipment needs to be cleaned. The main process is as follows: "Safe shutdown → disassembly and cleaning → wiping the inner cavity → drying and disinfection → resetting and inspection".
[0009] During this process, the disassembly and assembly of the gear plate takes up a long working time, and the surface of the fixed gear plate is uneven. Manual wiping is not only inefficient, but also prone to creating cleaning dead corners.
[0010] Based on this, in order to achieve efficient cleaning of the inner cavity of the toothed disc pulverizer, an integrated device for crushing and grinding Chinese herbal medicine slices with self-cleaning function is provided. Summary of the Invention
[0011] The purpose of this invention is to provide an integrated device for crushing and grinding Chinese herbal medicine slices in order to solve the problems mentioned above.
[0012] To achieve the above objectives, the present invention provides the following technical solution: an integrated device for crushing and grinding Chinese herbal medicine slices, comprising a toothed disc pulverizer consisting of a base, a pulverizing chamber, a horizontal shaft, a moving disc, a first fixed toothed disc, an annular screen, a machine compartment door cover, a second fixed toothed disc, a feed inlet, a drive motor, and a discharge outlet. The pulverizing chamber is installed on the top of the base, the horizontal shaft is installed at the middle of the rear end of the pulverizing chamber, the horizontal shaft passes through the inner cavity of the pulverizing chamber and is fixedly connected to the moving disc, the drive motor is installed on the top of the base and distributed behind the pulverizing chamber, and the drive motor is connected to the horizontal shaft via a belt drive structure. The first fixed toothed disc is installed on the rear end face of the inner cavity of the pulverizing chamber, the second fixed toothed disc... The fixed toothed disc is fixed to the rear end face of the machine compartment door cover, which is fitted to the front end of the crushing chamber. The second fixed toothed disc extends into the inner cavity of the crushing chamber. The moving disc, the second fixed toothed disc, and the first fixed toothed disc are concentrically distributed and staggered from the center outwards. The annular screen is installed in the inner cavity of the crushing chamber and distributed on the outside of the moving disc. The material discharge port is opened at the bottom of the crushing chamber and penetrates the bottom of the machine base. The feed port is fixed to the front end of the machine compartment door cover and communicates with the inner cavity of the crushing chamber. The front end of the crushing chamber and the bottom of the machine base are provided with self-cleaning components. The self-cleaning components are used to wash and dry the inner cavity of the crushing chamber, the moving disc, the first fixed toothed disc, the machine compartment door cover, and the second fixed toothed disc.
[0013] The self-cleaning component includes a fixed ring chamber, a sewage outlet, a hot air inlet, a drive unit, a switching unit, and a flushing and sewage discharge unit;
[0014] The fixed ring chamber is installed at the front end of the crushing chamber, the sewage outlet is fixed at the bottom of one side of the fixed ring chamber, and the hot air inlet is fixed at the top of the other side of the fixed ring chamber. The sewage outlet and the hot air inlet are connected to the inner cavity of the fixed ring chamber.
[0015] The cabin door cover is horizontally slidably installed inside the fixed ring chamber. The drive unit is distributed on the outside of the fixed ring chamber and passes through the front end of the fixed ring chamber and is connected to the cabin door cover. The drive unit is used to drive the cabin door cover to move horizontally so as to realize the connection between the inner cavity of the fixed ring chamber and the inner cavity of the crushing chamber. The inner cavity of the fixed ring chamber is used to provide space for the discharge of cleaning wastewater and the entry of hot air.
[0016] The switching units are located at the bottom of the base and connected to the drive unit, and the flushing and sewage discharge unit is installed on the switching units;
[0017] The switching unit uses the power of the drive unit to switch the alignment state between the flushing and sewage discharge unit and the material discharge port;
[0018] The flushing and drainage unit is used to block the material discharge port, provide water for flushing the inner cavity of the crushing chamber, and provide a discharge channel for some residual cleaning water.
[0019] As a further embodiment of the present invention: the drive unit includes a fixed bracket, a first hydraulic cylinder, a connecting cross arm, and a connecting rod;
[0020] The fixed brackets are symmetrically fixed on both sides of the machine base. The first hydraulic cylinder is installed on the top of the fixed bracket. The piston rods of the two first hydraulic cylinders extend to the front of the fixed ring chamber and are connected and fixed to the connecting cross arm.
[0021] Two connecting rods are provided, and the two connecting rods are symmetrically fixed to the front end of the cabin door cover and connected and fixed to the connecting cross arm;
[0022] The engine room door is moved back and forth by operating the first hydraulic cylinder, thereby switching between working mode and cleaning mode.
[0023] As a further embodiment of the present invention: the switching unit includes an L-shaped connecting frame and a discharge pipe opening;
[0024] The discharge ports are distributed on the lower surface of the machine base, and the top port of the discharge port is aligned with the discharge port, which is used to receive and guide the processed powder.
[0025] The L-shaped connecting frame is connected to the bottom of the connecting cross arm and the front end of the unloading pipe, which is used to realize the synchronous movement of the unloading pipe and the engine room door cover. The flushing and sewage discharge unit is installed at the rear end of the unloading pipe. The movement and switching of the unloading pipe and the flushing and sewage discharge unit with the alignment state of the discharge port are used to realize the switching between working mode and cleaning mode.
[0026] As a further embodiment of the present invention: the flushing and sewage discharge unit includes a fixed platform, a second hydraulic cylinder, a sealing cover, a drain outlet, and a water inlet pipe;
[0027] The fixed platform is fixed to the rear end of the unloading pipe, and the second hydraulic cylinder is installed at the bottom of the fixed platform and the piston rod of the second hydraulic cylinder passes through to the top of the fixed platform and is connected and fixed to the sealing cover.
[0028] The drain outlet and the water inlet pipe are symmetrically fixed on both sides of the bottom of the sealing cover. The drain outlet is connected to the inner cavity of the sealing cover. The water inlet pipe extends to the inner side of the sealing cover and is connected to a nozzle. The nozzle is fixed on the curved part of the water inlet pipe and is connected to the inner cavity of the water inlet pipe.
[0029] The guide rod is distributed by inserting a sealing cover inside it. The water inlet pipe is connected to an external water pipe to provide water for rinsing the inner cavity of the crushing chamber. The drain outlet is used to provide a discharge channel for some residual cleaning water.
[0030] As a further aspect of the present invention: the outer wall size of the sealing cover matches the inner wall size of the material discharge port, and the top of the sealing cover has an arc-shaped trajectory, which matches the circular trajectory of the inner cavity of the crushing chamber.
[0031] As a further embodiment of the present invention: the sealing cover is formed with a tapered contraction at the drain port.
[0032] As a further embodiment of the present invention: the drain outlet and the vertical part of the water inlet pipe extend downward through the fixed platform, and the fixed platform is provided with a through hole for the water supply and drainage outlet and the vertical part of the water inlet pipe to slide vertically.
[0033] As a further embodiment of the present invention: symmetrical sliding sleeves are fixed on both sides of the outer wall of the unloading pipe, and two guide rods are symmetrically installed on the lower surface of the machine base, with the sliding sleeves and guide rods slidably connected.
[0034] As a further embodiment of the present invention: the outer wall diameter of the engine compartment door cover matches the inner wall diameter of the fixed ring chamber, and corresponding sealing elements are provided on the outer side of the engine compartment door cover, the upper end face of the unloading pipe, and the outer surface of the sealing cover.
[0035] Compared with the prior art, the beneficial effects of the present invention are:
[0036] 1. By setting up a self-cleaning component, the drive unit automatically opens the machine compartment door and blocks the discharge port of the flushing and sewage unit. The entire process of flushing, soaking, sewage discharge and drying can be completed without manual disassembly of the gear plate and internal components, which significantly reduces the downtime occupied by traditional manual disassembly and cleaning and improves the utilization rate of the equipment.
[0037] 2. The drive unit drives the cabin door cover and the second fixed toothed disc to move, so that the second fixed toothed disc separates from the moving disc. With the low-speed rotation of the moving disc in the cleaning fluid, the water flow disturbance is used to achieve all-round flushing of the uneven surfaces of the crushing chamber cavity, the first fixed toothed disc, the moving disc, and the second fixed toothed disc, completely eliminating dead corners that are difficult to reach by manual wiping.
[0038] 3. Through the graded sewage discharge design of the sewage outlet and drainage outlet, a large amount of sewage is discharged first through the sewage outlet while the water intake is kept flushing, and then the residual water is drained through the drainage outlet, so as to achieve efficient replacement cleaning and avoid secondary pollution of sewage. Attached Figure Description
[0039] Figure 1 This is a schematic diagram of the structure of the present invention;
[0040] Figure 2 This is a structural schematic diagram from another perspective of the present invention;
[0041] Figure 3This is a structural cross-sectional view of the present invention under its working mode;
[0042] Figure 4 This is a schematic diagram of the cleaning mode of the present invention;
[0043] Figure 5 This is a structural cross-sectional view of the cleaning mode of the present invention;
[0044] Figure 6 This is a schematic diagram showing the disassembled self-cleaning component of the present invention;
[0045] Figure 7 This is a schematic diagram showing the disassembled annular screen of the present invention;
[0046] Figure 8 This is a structural distribution diagram of some parts of the self-cleaning component of the present invention;
[0047] Figure 9 This is a schematic diagram showing the disassembled sealing shell of the present invention;
[0048] Figure 10 This is a cross-sectional view of the sealing shell of the present invention.
[0049] In the diagram: 1. Gear disc crusher; 101. Machine base; 102. Crushing chamber; 103. Horizontal shaft; 104. Moving disc; 105. First fixed gear disc; 106. Annular screen; 107. Machine compartment door cover; 108. Second fixed gear disc; 109. Feed inlet; 110. Drive motor; 111. Discharge port; 2. Self-cleaning assembly; 201. Fixed ring chamber; 202. Wastewater outlet; 203. Hot air inlet; 204. Fixed bracket; 205. First hydraulic cylinder; 206. Connecting cross arm; 207. Connecting rod; 208. L-shaped connecting frame; 209. Discharge pipe; 210. Sliding sleeve; 211. Guide rod; 212. Fixed platform; 213. Second hydraulic cylinder; 214. Sealing cover; 215. Drain outlet; 216. Water inlet pipe; 217. Nozzle. Detailed Implementation
[0050] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0051] In the description of this invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings and are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. In the description of this invention, it should be noted that unless otherwise explicitly specified and limited, the terms "installed," "connected," "linked," and "set up" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal communication of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances. The following describes embodiments of the invention based on its overall structure.
[0052] Please see Figures 1 to 10 In this embodiment of the invention, an integrated device for crushing and grinding Chinese herbal medicine slices includes a toothed disc pulverizer 1 composed of a base 101, a pulverizing chamber 102, a horizontal shaft 103, a moving disc 104, a first fixed toothed disc 105, an annular screen 106, a machine compartment door 107, a second fixed toothed disc 108, a feed inlet 109, a drive motor 110, and a discharge outlet 111. The pulverizing chamber 102 is installed on the top of the base 101, and the horizontal shaft 103 is installed at the middle of the rear end of the pulverizing chamber 102. The horizontal shaft 103 penetrates into the inner cavity of the pulverizing chamber 102 and is fixedly connected to the moving disc 104. The drive motor 110 is installed on the top of the base 101 and distributed behind the pulverizing chamber 102. The drive motor 110 and the horizontal shaft 103 are connected by a belt drive structure. The first fixed toothed disc 105 is installed on the rear end face of the inner cavity of the pulverizing chamber 102, and the second fixed toothed disc 109 is installed on the rear end face of the inner cavity of the pulverizing chamber 102. 8 is fixed to the rear end face of the engine compartment cover 107, the engine compartment cover 107 is attached to the front end of the crushing chamber 102, the second fixed toothed disc 108 extends into the inner cavity of the crushing chamber 102, the moving disc 104 is concentrically distributed with the second fixed toothed disc 108 and the first fixed toothed disc 105 and is staggered from the center to the outside, the annular screen 106 is installed in the inner cavity of the crushing chamber 102 and distributed on the outside of the moving disc 104, the discharge port 111 is opened at the bottom of the crushing chamber 102 and penetrates the bottom of the base 101, the feed port 109 is fixed to the front end of the engine compartment cover 107 and communicates with the inner cavity of the crushing chamber 102, the front end of the crushing chamber 102 and the bottom of the base 101 are provided with a self-cleaning component 2, the self-cleaning component 2 is used to wash and dry the inner cavity of the crushing chamber 102, the moving disc 104, the first fixed toothed disc 105, the engine compartment cover 107 and the second fixed toothed disc 108;
[0053] The self-cleaning component 2 includes a fixed ring chamber 201, a sewage outlet 202, a hot air inlet 203, a drive unit, a switching unit, and a flushing and sewage discharge unit;
[0054] The fixed ring chamber 201 is installed at the front end of the crushing chamber 102, the sewage outlet 202 is fixed at the bottom of one side of the fixed ring chamber 201, and the hot air inlet 203 is fixed at the top of the other side of the fixed ring chamber 201. The sewage outlet 202 and the hot air inlet 203 are connected to the inner cavity of the fixed ring chamber 201.
[0055] The cabin door cover 107 is horizontally slidably installed inside the fixed ring chamber 201. The drive unit is distributed on the outside of the fixed ring chamber 201 and passes through the front end of the fixed ring chamber 201 and is connected to the cabin door cover 107. The drive unit is used to drive the cabin door cover 107 to move horizontally, thereby realizing the connection between the inner cavity of the fixed ring chamber 201 and the inner cavity of the crushing chamber 102. The inner cavity of the fixed ring chamber 201 is used to provide space for the discharge of cleaning wastewater and the entry of hot air.
[0056] The switching units are located at the bottom of the base 101 and are connected to the drive unit; the flushing and sewage discharge unit is installed on the switching units.
[0057] The switching unit uses the power of the drive unit to switch the alignment state between the flushing and sewage discharge unit and the discharge port 111;
[0058] The flushing and drainage unit is used to block the material discharge port 111, while providing a water source for flushing the inner cavity of the crushing chamber 102 and providing a discharge channel for some residual cleaning water.
[0059] The drive unit includes a fixed bracket 204, a first hydraulic cylinder 205, a connecting cross arm 206, and a connecting rod 207;
[0060] Fixed brackets 204 are symmetrically fixed on both sides of the base 101. First hydraulic cylinders 205 are installed on the top of fixed brackets 204. The piston rods of the two first hydraulic cylinders 205 extend to the front of the fixed ring chamber 201 and are connected and fixed to the connecting cross arm 206.
[0061] There are two connecting rods 207, which are symmetrically fixed to the front end of the cabin door cover 107 and connected and fixed to the connecting cross arm 206.
[0062] The first hydraulic cylinder 205 is used to move the engine compartment door cover 107 back and forth, thereby switching between working mode and cleaning mode;
[0063] The switching unit includes an L-shaped connecting frame 208 and a discharge port 209;
[0064] The discharge port 209 is distributed on the lower surface of the machine base 101, and the top port of the discharge port 209 is aligned with the discharge port 111, which is used to receive and guide the processed powder.
[0065] The L-shaped connecting frame 208 is connected to the bottom of the connecting cross arm 206 and the front end of the unloading pipe port 209 to realize the synchronous movement of the unloading pipe port 209 and the engine room door cover 107. The flushing and sewage discharge unit is installed at the rear end of the unloading pipe port 209. The movement and switching of the unloading pipe port 209 and the flushing and sewage discharge unit with the alignment state of the discharge port 111 are used to realize the switching of working mode and cleaning mode.
[0066] The flushing and sewage discharge unit includes a fixed platform 212, a second hydraulic cylinder 213, a sealing cover 214, a drain outlet 215, and a water inlet pipe 216;
[0067] The fixed platform 212 is fixed to the rear end of the unloading pipe 209. The second hydraulic cylinder 213 is installed at the bottom of the fixed platform 212 and the piston rod of the second hydraulic cylinder 213 extends through to the top of the fixed platform 212 and is connected and fixed to the sealing cover 214.
[0068] Drain outlet 215 and water inlet pipe 216 are symmetrically fixed on both sides of the bottom of the sealing cover 214. Drain outlet 215 is connected to the inner cavity of sealing cover 214. Water inlet pipe 216 extends to the inner side of sealing cover 214 and is connected to nozzle 217. Nozzle 217 is fixed on the arc part of water inlet pipe 216 and is connected to the inner cavity of water inlet pipe 216.
[0069] The guide rod 211 is distributed by inserting the sealing cover 214 into the inside of the guide rod 211. The water inlet pipe 216 is connected to the external water pipe to provide water source for rinsing the inner cavity of the crushing chamber 102. The drain outlet 215 is used to provide a discharge channel for some residual cleaning water.
[0070] In this embodiment, it should be noted that: the sewage outlet 202 is connected to the main sewage pipe or sewage collection container through a valve; the hot air inlet 203 is connected to the air outlet of the hot air blower or electric hot air generator through a valve; the drain outlet 215 is connected to the collection system of the sewage outlet 202 through a valve and a hose; and the water inlet pipe 216 is connected to a water supply device (e.g., a booster pump, a pure water storage tank, or a tap water pipe) through a hose.
[0071] The working principle of this integrated device for crushing and grinding Chinese herbal medicine slices is as follows:
[0072] During crushing: The drive motor 110 drives the horizontal shaft 103 and the moving disc 104 to rotate at high speed through belt transmission. The material enters the inner cavity of the crushing chamber 102 from the feed inlet 109. In the interlacing gap between the high-speed rotating moving disc 104 and the stationary first fixed toothed disc 105 and second fixed toothed disc 108, it is subjected to repeated impact, shearing and friction, and is quickly crushed and ground. The crushed material is thrown towards the annular screen 106 under the action of centrifugal force. Powder with a particle size smaller than the screen aperture passes through the screen and is discharged from the bottom discharge port 111, and is discharged through the discharge pipe port 209, completing the crushing process. (It should be noted that in the working mode, the piston rod of the first hydraulic cylinder 205 is in a retracted state, and the machine compartment door 107 is tightly fitted to the front end of the crushing chamber 102.)
[0073] During cleaning: When cleaning is required, the self-cleaning component 2 is activated. The two symmetrically fixed first hydraulic cylinders 205 drive the connecting cross arm 206 forward through the extension of the piston rod. The connecting cross arm 206 drives the cabin door cover 107 to slide horizontally forward along the inner wall of the fixed ring chamber 201 through the two connecting rods 207. The cabin door cover 107 separates from the crushing chamber 102. At the same time, it drives the second fixed toothed disc 108 to separate from the moving disc 104. The crushing chamber 102 is connected to the inner cavity of the fixed ring chamber 201. The ports of the sewage outlet 202 and the hot air inlet 203 are located in the middle area between the second fixed toothed disc 108 and the moving disc 104. At this time, the device switches to the cleaning mode to provide space for subsequent rinsing and drying.
[0074] Meanwhile, when the first hydraulic cylinder 205 drives the connecting cross arm 206 to move, the unloading port 209 is synchronously driven through the L-shaped connecting frame 208 to achieve linkage with the engine room door cover 107. In the working mode, the unloading port 209 is aligned with the discharge port 111 for normal material discharge. In the cleaning mode, the unloading port 209 moves forward, and the flushing and sewage discharge unit installed at its rear end moves to directly below the discharge port 111 to prepare for sealing and flushing operations.
[0075] When the unloading pipe 209 moves into place, the sealing cover 214 is located directly below the discharge port 111. At this time, the second hydraulic cylinder 213 is activated, and its piston rod pushes the sealing cover 214 upward, so that the sealing cover 214 is inserted into and closes the discharge port 111.
[0076] At this time, external water enters through the inlet pipe 216 and sprays out from the nozzle 217 to rinse the inner cavity of the crushing chamber 102 and fill the crushing chamber 102 and the fixed ring chamber 201 with the cleaning water. The inner cavity of the crushing chamber 102, the first fixed toothed disc 105, the moving disc 104, and the second fixed toothed disc 108 are immersed in the cleaning water. At this time, the drive motor is started synchronously to make the moving disc 104 rotate. The rotation of the moving disc 104 disturbs the water flow, so that the water flow can achieve all-round rinsing of the inner cavity of the crushing chamber 102, the first fixed toothed disc 105, the moving disc 104, and the second fixed toothed disc 108.
[0077] After a period of agitation and rinsing, open the valve of sewage outlet 202 to discharge sewage through sewage outlet 202. During this process, keep the water inlet pipe 216 in the water inlet state so that the cleaning sewage in the pulverizing chamber 102 is fully flushed away. After the sewage is completely discharged, stop the water inlet and continue to drain through sewage outlet 202. Finally, there will be a small amount of cleaning water in the pulverizing chamber 102. At this time, open the valve of drain outlet 215 and the remaining small amount of cleaning water is discharged through drain outlet 215. At this time, the rinsing operation is completed.
[0078] After rinsing, open the valve of hot air inlet 203 to allow hot air to enter from hot air inlet 203 and into the inner cavity of fixed ring chamber 201 and crushing chamber 102 to perform drying operation inside. The drying hot air can be discharged through feed inlet 109.
[0079] After cleaning is completed, the second hydraulic cylinder 213 and the first hydraulic cylinder 205 are reset in sequence. The overall operation is simple, convenient and efficient, which can effectively shorten the working time occupied by cleaning.
[0080] Please refer to this carefully. Figure 3 , Figure 5 , Figures 7 to 10 The outer wall dimensions of the sealing cover 214 match the inner wall dimensions of the discharge port 111, and the top of the sealing cover 214 has an arc-shaped trajectory, which matches the circular trajectory of the inner cavity of the crushing chamber 102.
[0081] The outer diameter of the engine compartment door cover 107 matches the inner diameter of the fixed ring chamber 201, and corresponding sealing elements are provided on the outer side of the engine compartment door cover 107, the upper end face of the unloading pipe port 209, and the outer surface of the sealing cover 214.
[0082] In this embodiment: the outer wall size of the sealing cover 214 is precisely matched with the inner wall size of the material discharge port 111, and its top arc shape is consistent with the circular trajectory of the inner cavity of the crushing chamber 102, ensuring that it can fit completely when sealing and preventing the leakage of cleaning water.
[0083] Meanwhile, the outer wall of the cabin door cover 107 matches the inner wall diameter of the fixed ring compartment 201 to ensure guidance and sealing during horizontal sliding;
[0084] The seals installed on the outer side of the engine compartment door cover 107, the upper end face of the unloading pipe port 209, and the outer surface of the sealing cover 214 can effectively prevent dust leakage or cleaning water seepage in both working and cleaning modes.
[0085] Please refer to this carefully. Figure 10 The cover 214 is formed with a tapered contraction at the drain outlet 215;
[0086] The drain outlet 215 and the water inlet pipe 216 extend vertically downward through the fixed platform 212. The fixed platform 212 has through holes for vertical sliding of the drain outlet 215 and the water inlet pipe 216.
[0087] In this embodiment: the tapered contraction portion formed at the drain outlet 215 of the sealing cover 214 can guide the residual cleaning water to quickly flow into the drain outlet 215 and avoid water accumulation;
[0088] The through hole on the fixed platform 212 provides vertical sliding space for the vertical parts of the drain outlet 215 and the water inlet pipe 216, so that when the second hydraulic cylinder 213 pushes the sealing cover 214 to move up and down, the drain outlet 215 and the water inlet pipe 216 can move along without interference, ensuring smooth operation.
[0089] Please refer to this carefully. Figure 6 Sliding sleeves 210 are symmetrically fixed on both sides of the outer wall of the discharge pipe 209, and two guide rods 211 are symmetrically installed on the lower surface of the machine base 101. The sliding sleeves 210 and the guide rods 211 are slidably connected.
[0090] In this embodiment: when the switching unit moves the unloading port 209 back and forth, the sliding sleeves 210 symmetrically fixed on both sides of the unloading port 209 slide along the two guide rods 211 installed on the lower surface of the base 101, providing precise linear guidance for the movement of the unloading port 209, ensuring accurate positioning and smooth movement when switching between working mode and cleaning mode, and avoiding shaking or jamming.
[0091] The above description is merely a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.
Claims
1. An integrated device for crushing and grinding Chinese herbal medicine slices, comprising a toothed disc pulverizer (1) consisting of a base (101), a pulverizing chamber (102), a horizontal shaft (103), a moving disc (104), a first fixed toothed disc (105), an annular screen (106), a machine compartment door (107), a second fixed toothed disc (108), a feed inlet (109), a drive motor (110), and a discharge port (111). The pulverizing chamber (102) is installed on the top of the base (101), and the horizontal shaft (103) is installed in the middle of the rear end of the pulverizing chamber (102). The horizontal shaft (103) passes through the inner cavity of the pulverizing chamber (102) and is fixedly connected to the moving disc (104). The drive motor (110) is installed on the top of the base (101) and distributed behind the pulverizing chamber (102). The drive motor (110) and the horizontal shaft (103) are connected by a belt. The moving structure is connected by a transmission. The first fixed toothed disc (105) is installed on the rear end face of the inner cavity of the crushing chamber (102). The second fixed toothed disc (108) is fixed on the rear end face of the machine door cover (107). The machine door cover (107) is attached to the front end of the crushing chamber (102). The second fixed toothed disc (108) extends into the inner cavity of the crushing chamber (102). The moving disc (104), the second fixed toothed disc (108), and the first fixed toothed disc (105) are concentrically distributed and staggered from the center to the outside. The annular screen (106) is installed in the inner cavity of the crushing chamber (102) and distributed on the outside of the moving disc (104). The discharge port (111) is opened at the bottom of the crushing chamber (102) and penetrates the bottom of the machine base (101). The feed port (109) is fixed to the front end of the machine door cover (107) and communicates with the inner cavity of the crushing chamber (102). The front end of the crushing chamber (102) and the bottom of the base (101) are provided with a self-cleaning component (2). The self-cleaning component (2) is used to wash and dry the inner cavity of the crushing chamber (102), the moving plate (104), the first fixed toothed plate (105), the machine door cover (107), and the second fixed toothed plate (108). The self-cleaning component (2) includes a fixed ring chamber (201), a sewage outlet (202), a hot air inlet (203), a drive unit, a switching unit, and a flushing and sewage discharge unit; The fixed ring chamber (201) is installed at the front end of the crushing chamber (102), the sewage outlet (202) is fixed at the bottom of one side of the fixed ring chamber (201), the hot air inlet (203) is fixed at the top of the other side of the fixed ring chamber (201), and the sewage outlet (202), the hot air inlet (203) are connected to the inner cavity of the fixed ring chamber (201); The cabin door cover (107) is horizontally slidably installed inside the fixed ring chamber (201). The drive unit is distributed outside the fixed ring chamber (201) and passes through the front end of the fixed ring chamber (201) and is connected to the cabin door cover (107). The drive unit is used to drive the cabin door cover (107) to move horizontally, thereby realizing the connection between the inner cavity of the fixed ring chamber (201) and the inner cavity of the crushing chamber (102). The inner cavity of the fixed ring chamber (201) is used to provide space for the discharge of cleaning wastewater and the entry of hot air. The switching units are located at the bottom of the base (101) and connected to the drive unit, and the flushing and sewage discharge unit is installed on the switching units; The switching unit uses the power of the drive unit to switch the alignment state between the flushing and sewage discharge unit and the discharge port (111); The flushing and drainage unit is used to block the material discharge port (111), provide water source for flushing the inner cavity of the crushing chamber (102), and provide a discharge channel for some residual cleaning water.
2. The integrated device for crushing and grinding Chinese herbal medicine slices according to claim 1, characterized in that, The drive unit includes a fixed bracket (204), a first hydraulic cylinder (205), a connecting cross arm (206), and a connecting rod (207). The fixed bracket (204) is symmetrically fixed on both sides of the base (101), the first hydraulic cylinder (205) is installed on the top of the fixed bracket (204), and the piston rods of the two first hydraulic cylinders (205) extend to the front of the fixed ring chamber (201) and are connected and fixed to the connecting cross arm (206); There are two connecting rods (207), and the two connecting rods (207) are symmetrically fixed to the front end of the cabin door cover (107) and connected and fixed to the connecting cross arm (206); The engine room door cover (107) is moved back and forth by the operation of the first hydraulic cylinder (205), thereby realizing the switching between working mode and cleaning mode.
3. The integrated device for crushing and grinding Chinese herbal medicine slices according to claim 2, characterized in that, The switching unit includes an L-shaped connecting frame (208) and a discharge port (209). The discharge port (209) is distributed on the lower surface of the machine base (101), and the top port of the discharge port (209) is aligned with the discharge port (111) for receiving and guiding the processed powder. The L-shaped connecting frame (208) is connected to the bottom of the connecting cross arm (206) and the front end of the unloading pipe (209) to realize the synchronous movement of the unloading pipe (209) and the engine room door cover (107). The flushing and sewage discharge unit is installed at the rear end of the unloading pipe (209). The movement switching of the unloading pipe (209) and the flushing and sewage discharge unit is aligned with the discharge port (111) to realize the switching of working mode and cleaning mode.
4. The integrated device for crushing and grinding Chinese herbal medicine slices according to claim 3, characterized in that, The flushing and sewage discharge unit includes a fixed platform (212), a second hydraulic cylinder (213), a sealing cover (214), a drain outlet (215), and a water inlet pipe (216). The fixed platform (212) is fixed to the rear end of the unloading pipe (209), and the second hydraulic cylinder (213) is installed at the bottom of the fixed platform (212) and the piston rod of the second hydraulic cylinder (213) passes through to the top of the fixed platform (212) and is connected and fixed to the sealing cover (214); The drain outlet (215) and the inlet pipe (216) are symmetrically fixed on both sides of the bottom of the sealing cover (214). The drain outlet (215) is connected to the inner cavity of the sealing cover (214). The inlet pipe (216) extends to the inner side of the sealing cover (214) and is connected to a nozzle (217). The nozzle (217) is fixed on the arc part of the inlet pipe (216) and is connected to the inner cavity of the inlet pipe (216). The guide rod (211) is distributed by inserting a sealing cover (214) into the inside of the guide rod (211). The water inlet pipe (216) is connected to an external water pipe to provide water for rinsing the inner cavity of the crushing chamber (102). The drain outlet (215) is used to provide a discharge channel for some residual cleaning water.
5. The integrated device for crushing and grinding Chinese herbal medicine slices according to claim 4, characterized in that, The outer wall dimensions of the sealing cover (214) match the inner wall dimensions of the discharge port (111), and the top of the sealing cover (214) has an arc-shaped trajectory, which matches the circular trajectory of the inner cavity of the crushing chamber (102).
6. The integrated device for crushing and grinding Chinese herbal medicine slices according to claim 1, characterized in that, The sealing cover (214) has a tapered contraction at the drain outlet (215) port.
7. The integrated device for crushing and grinding Chinese herbal medicine slices according to claim 4, characterized in that, The vertical part of the drain outlet (215) and the water inlet pipe (216) extends downward and penetrates the fixed platform (212). The fixed platform (212) is provided with a through hole for the vertical part of the drain outlet (215) and the water inlet pipe (216) to slide vertically.
8. The integrated device for crushing and grinding Chinese herbal medicine slices according to claim 3, characterized in that, The outer walls of the discharge port (209) are symmetrically fixed with sliding sleeves (210), and two guide rods (211) are symmetrically installed on the lower surface of the base (101). The sliding sleeves (210) and the guide rods (211) are slidably connected.
9. The integrated device for crushing and grinding Chinese herbal medicine slices according to claim 1, characterized in that, The outer diameter of the engine compartment door cover (107) matches the inner diameter of the fixed ring chamber (201), and corresponding sealing elements are provided on the outer side of the engine compartment door cover (107), the upper end face of the unloading pipe port (209), and the outer surface of the sealing cover (214).