Efficiently synergistic preparation of natural water body purification medium and method thereof
By crushing and feeding tailings slag in a mixing device and utilizing multi-dimensional mixing technology of the mixing components, the problems of low mixing efficiency and clogging in existing equipment have been solved, and the efficient preparation of natural water purification media has been achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- SHAANXI KUANGBO ECOLOGICAL TECH CO LTD
- Filing Date
- 2023-03-15
- Publication Date
- 2026-07-03
AI Technical Summary
Existing mixing equipment cannot crush tailings when they enter, resulting in low mixing efficiency. Differences in the physical properties of dry and wet materials cause blockages, and the simple mixing structure makes it difficult to mix evenly, affecting the efficiency of preparing natural water purification media.
The tailings slag is crushed using a crushing component, and the bottom mud of the river is directly transported to the mixing zone below the screening mechanism through the second feed port. The mixing plate and the screw in the mixing component realize multi-dimensional mixing in the horizontal and vertical directions, and the vacuum feeder is used for automatic circulating crushing.
It achieves uniform mixing of tailings slag and riverbed sediment, reduces manual labor, improves mixing efficiency and purification medium preparation efficiency, and avoids blockage by wet materials.
Smart Images

Figure CN122321703A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of water purification medium preparation technology, specifically to an efficient and synergistic device and method for preparing natural water purification media. Background Technology
[0002] As people's living standards improve, their requirements for the environment also increase. Natural water bodies, such as garden landscape water bodies and residential area landscape water bodies, urban rivers and ponds, natural and artificial lakes, are good places for people to relax and enjoy boating. However, with the increase in human traffic, the pollution caused by human activities and other factors has exceeded the self-purification capacity of natural water bodies. Usually, purification media are added to natural water bodies to purify them.
[0003] Currently, when preparing purification media, tailings slag is typically mixed with riverbed sediment and lightly aerated at 200-600 degrees Celsius to solidify, forming porous reactive media particles for purifying natural water bodies. During the preparation of these purification media, mixing equipment is required to combine the tailings slag and riverbed sediment. However, existing mixing equipment has the following shortcomings: First, it lacks a pulverizing structure, making it impossible to pulverize the tailings slag as it enters the mixing equipment. To ensure uniform mixing of the tailings slag and riverbed sediment, separate pulverizing equipment is usually necessary first. The existing equipment suffers from several problems. First, the tailings slag is crushed and then transferred to a mixing device to be mixed with riverbed sediment, resulting in low mixing efficiency. Second, existing equipment typically uses a single feed inlet, with both tailings slag and riverbed sediment added from the same location. Since tailings slag is dry and hard particles while riverbed sediment is wet and sticky, their physical properties differ significantly. If the wet material passes through the crushing and screening stages, it is highly prone to clogging, affecting the smooth operation of the equipment. Third, the existing equipment has a relatively simple mixing structure, making it difficult to simultaneously achieve efficient and uniform mixing of materials in both horizontal and vertical directions, and clogging easily occurs during discharge. These issues lead to low mixing efficiency of tailings slag and riverbed sediment, increasing manual workload and thus reducing the efficiency of natural water purification media preparation. Summary of the Invention
[0004] The purpose of this invention is to provide an efficient and synergistic device and method for preparing natural water purification media, thereby solving the aforementioned problems in the prior art.
[0005] To solve the above-mentioned technical problems, the present invention adopts the following technical solution: This invention discloses a device for the efficient and synergistic preparation of natural water purification media, comprising a device body, a crushing component, a screening mechanism, a stirring component, and a controller. The controller is fixedly installed on one side of the device body. The crushing component is located in the upper part of the device body, the screening mechanism is located in the middle part, and the stirring component is located in the lower part. The crushing component, the screening mechanism, and the stirring component are electrically connected to the controller. A first feed inlet for adding tailings slag is connected to the center of the top of the device body, and a second feed inlet for adding riverbed sediment is connected to one side wall of the middle part of the device body. A collection trough is fixedly provided on the other side wall. The second feed inlet is located on the lower side of the screening mechanism in the vertical direction and is connected to the stirring zone at the bottom of the equipment body. The collection trough is used to receive materials from the screening mechanism. The stirring assembly includes a fourth rotating shaft. Several stirring plates and a large spiral component are fixedly installed on the fourth rotating shaft at intervals along the axial direction. The stirring plates are used to stir materials in the horizontal direction. A small spiral component is fixedly installed at the bottom end of the fourth rotating shaft. The small spiral component is located in the discharge pipe at the bottom of the equipment body. The large spiral component and the small spiral component are used to stir materials in the vertical direction.
[0006] Furthermore, the large spiral component and the stirring plate are arranged alternately, and the stirring plate is radially symmetrically distributed along the fourth rotating axis.
[0007] Furthermore, the discharge pipe is a threaded pipe, the outer diameter of the small spiral component is adapted to the inner diameter of the threaded pipe, and a threaded cap is threadedly connected to the lower part of the discharge pipe.
[0008] Furthermore, the stirring assembly also includes a third guide plate, which is inclinedly disposed in the lower middle part of the device body. The top end of the third guide plate is fixedly installed on the side wall near the collection tank, and the top end of the fourth rotating shaft is rotatably installed on the third guide plate.
[0009] Furthermore, a third motor is fixedly connected to the top of the fourth rotating shaft, the housing of the third motor is fixedly installed on the top of the third guide plate, the output shaft of the third motor is fixedly connected to the top of the fourth rotating shaft, and the third motor is electrically connected to the controller.
[0010] Furthermore, the screening mechanism includes a sieve plate, a second rotating shaft, a rotating component, and a coil spring. The second rotating shaft is rotatably installed in the middle of the side wall of the device body near the second feed inlet. The rotating component is fixedly installed on the second rotating shaft. The sieve plate is fixedly installed on the side of the rotating component away from the second feed inlet. A drive assembly is provided below the end of the sieve plate away from the rotating component. The sieve plate is correspondingly arranged with the collection groove. The coil spring is slidably sleeved in the middle of the second rotating shaft. The two ends of the coil spring are respectively fixedly embedded in the device body and the rotating component.
[0011] Furthermore, the drive assembly includes a third rotating shaft and a second motor. The third rotating shaft is rotatably mounted on the side of the device body away from the second feed inlet. Several cams are evenly fixedly mounted on the third rotating shaft. The top of the cams contacts the bottom of the screen plate. One end of the third rotating shaft is fixedly connected to the output shaft of the second motor. The second motor is electrically connected to the controller.
[0012] Furthermore, the crushing assembly includes a first guide plate, a first rotating shaft, a second guide plate, and a first motor. The first guide plate is symmetrically and fixedly installed on both sides of the top of the equipment body. The second guide plate is inclinedly arranged in the upper middle part of the equipment body, and the top of the second guide plate is fixedly installed on the side wall of the equipment body away from the second feed inlet. The first rotating shaft is symmetrically and rotatably installed on both sides of the upper part of the equipment body. One end of each of the two first rotating shafts is fixedly connected to the first motor. Both first motors are electrically connected to the controller. A roller is fixedly installed in the middle of each of the two first rotating shafts. Crushing cones are evenly fixedly installed on the sides of the two rollers, and the crushing cones on the two rollers are arranged alternately.
[0013] Furthermore, it also includes a vacuum feeder, which is fixedly installed on the top of the equipment body and electrically connected to the controller. The input end of the vacuum feeder is fixedly connected to the collection tank through the feed pipe, and the output end of the vacuum feeder is fixedly connected to the top of the equipment body through the discharge pipe.
[0014] This invention also provides a method for the efficient synergistic preparation of natural water purification media, using the aforementioned equipment, comprising the following steps: Step 1: The tailings slag is transported to the upper part of the equipment body through the first feed inlet, while the riverbed sediment is transported to the lower part of the equipment body through the second feed inlet. Step 2: The crushing component inside the upper part of the equipment body crushes the tailings slag, and the crushed tailings slag falls onto the screening mechanism. Step 3: The screening mechanism screens the crushed tailings slag. The small tailings slag particles screened out fall into the lower part of the equipment body and mix with the river bottom mud added in Step 1. Step 4: The mixing assembly operates by driving the mixing plate, large spiral component, and small spiral component to rotate via the fourth rotating shaft. The mixing plate mixes the mixture horizontally, while the large and small spiral components mix the mixture vertically, ensuring that the tailings slag and riverbed sediment are evenly mixed. Step 5: Discharge the evenly mixed material from the discharge pipe at the bottom of the equipment body.
[0015] Compared with the prior art, the beneficial technical effects of the present invention are as follows: The device and method for efficiently and synergistically preparing natural water purification media of the present invention utilizes a crushing component to crush tailings slag upon its entry into the equipment, eliminating the need for pre-crushing and intermediate transfer. Simultaneously, riverbed sediment is directly conveyed to the mixing zone below the screening mechanism through a second feed inlet, achieving simultaneous feeding of dry and wet materials in separate zones and preventing wet materials from clogging the crushing component and screening mechanism. The screening mechanism, in conjunction with a vacuum feeder, can automatically re-crush incompletely crushed tailings slag, improving raw material utilization. The alternating arrangement and coordinated rotation of the stirring plate, large spiral component, and small spiral component in the mixing component achieves simultaneous multi-dimensional mixing of the mixture in both horizontal and vertical directions, and the small spiral component's location within the discharge pipe prevents discharge blockage. These synergistic technical features result in a more uniform mixing of tailings slag and riverbed sediment, significantly reducing manual labor and substantially improving the mixing efficiency of tailings slag and riverbed sediment, thereby efficiently and synergistically enhancing the preparation efficiency of natural water purification media. Attached Figure Description
[0016] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0017] Figure 1 This is a schematic diagram of the internal structure of the device for the efficient synergistic preparation of natural water purification media according to Embodiment 1 of the present invention; Figure 2 for Figure 1 A magnified view of a section at point A in the middle; Figure 3 This is a schematic diagram of the external structure of the device for the efficient synergistic preparation of natural water purification media according to Embodiment 1 of the present invention; Figure 4This is a three-dimensional structural diagram of the collection tank in the device for the efficient synergistic preparation of natural water purification media according to Embodiment 1 of the present invention; Figure 5 This is a three-dimensional structural diagram of the connection between the cam and the third rotating shaft in the device for efficient synergistic preparation of natural water purification media according to Embodiment 1 of the present invention. Figure 6 This is a three-dimensional structural diagram of the connection between the sieve plate, the second rotating shaft, and the rotating component in the device for the efficient and synergistic preparation of natural water purification media according to Embodiment 1 of the present invention.
[0018] Explanation of reference numerals in the attached drawings: 1-Equipment body, 2-First feed inlet, 3-Second feed inlet, 4-Discharge pipe, 5-Threaded cover, 6-Controller, 7-First guide plate, 8-First rotating shaft, 9-Drum, 10-Crushing cone, 11-First motor, 12-Second guide plate, 13-Collection tank, 14-Feed pipe, 15-Vacuum feeder, 16-Discharge pipe, 17-Sieve plate, 18-Second rotating shaft, 19-Rotating component, 20-Coil spring, 21-Third rotating shaft, 22-Cam, 23-Second motor, 24-Third guide plate, 25-Fourth rotating shaft, 26-Third motor, 27-Protective box, 28-Stirring plate, 29-Large spiral component, 30-Small spiral component. Detailed Implementation
[0019] Embodiments of the present invention are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.
[0020] In the description of this invention, it should be understood that the terms "length," "width," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this invention, "a plurality of" means two or more, unless otherwise explicitly specified.
[0021] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.
[0022] The technical solutions provided by the various embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
[0023] Example 1 like Figures 1 to 6 As shown, the device for efficient collaborative preparation of natural water purification media according to Embodiment 1 of the present invention includes a device body 1, a controller 6 fixedly installed on one side of the device body 1, a crushing component disposed in the upper part of the device body 1, a second feed port 3 connected to a side wall disposed in the middle part of the device body 1, a screening mechanism disposed in the middle part of the device body 1, and a stirring component fixedly installed in the lower part of the device body 1.
[0024] The equipment body 1 has a first feed inlet 2 at the top center, which is used to add tailings slag. The equipment body 1 has a discharge pipe 4 at the bottom center, which is used to discharge material. The lower outer surface of the discharge pipe 4 is threaded, and a threaded cap 5 is connected to the thread. The threaded cap 5 is used to seal the bottom of the discharge pipe 4 to prevent material discharge when mixing tailings slag and riverbed mud.
[0025] Specifically, the mixing assembly includes a third guide plate 24 and a fourth rotating shaft 25. The third guide plate 24 is inclinedly disposed in the lower middle part of the equipment body 1, and the top end of the third guide plate 24 is fixedly installed on the side of the equipment body 1 away from the second feed inlet 3. The third guide plate 24 is used to guide the movement of small-particle tailings slag, so that the small-particle tailings slag enters the lower part of the equipment body 1. The fourth rotating shaft 25 is disposed in the lower part of the equipment body 1, and the top end of the fourth rotating shaft 25 is rotatably mounted on the third guide plate 24. Several mixing plates 28 are uniformly and symmetrically fixedly installed on both sides of the fourth rotating shaft 25. The mixing plates 28 are used to mix the small-particle tailings slag and riverbed sediment in the horizontal direction. Several large spiral components 29 are uniformly fixedly installed on the fourth rotating shaft 25. The large spiral components 29 are used to mix the small-particle tailings slag and riverbed sediment in the vertical direction. Small spiral components 30 are fixedly installed on the bottom end of the fourth rotating shaft 25. The small spiral components 30 are used to accelerate the discharge rate of the mixed small-particle tailings slag and riverbed sediment.
[0026] Furthermore, a third motor 26 is fixedly connected to the top of the fourth rotating shaft 25. The third motor 26 drives the fourth rotating shaft 25 to rotate. The large spiral component 29 and the stirring plate 28 are arranged alternately, and the small spiral component 30 is arranged inside the discharge pipe 4. The housing of the third motor 26 is fixedly installed on the top of the third guide plate 24. The output shaft of the third motor 26 is fixedly connected to the top of the fourth rotating shaft 25. The third motor 26 is electrically connected to the controller 6. At this time, the controller 6 can control the opening and closing of the third motor 26. A protective box 27 is provided on the third motor 26, and the bottom end of the protective box 27 is fixedly installed on the top of the third guide plate 24. The protective box 27 is used to protect the third motor 26 and prevent it from being damaged by small particles of tailings.
[0027] Meanwhile, the crushing assembly includes a first guide plate 7, a first rotating shaft 8, and a second guide plate 12. The first guide plate 7 is symmetrically and fixedly installed on both sides of the top of the equipment body 1. The second guide plate 12 is inclinedly arranged in the upper part of the equipment body 1, and the top of the second guide plate 12 is fixedly installed on the side of the equipment body 1 away from the second feed inlet 3. The first rotating shaft 8 is symmetrically and rotatably installed on both sides of the upper part of the equipment body 1. One end of each of the two first rotating shafts 8 is fixedly connected to a first motor 11, which drives the first rotating shaft 8 to rotate. A roller 9 is fixedly installed in the middle of each of the two first rotating shafts 8. Crushing cones 10 are evenly fixedly installed on the side of the device. The crushing cones 10 can crush tailings slag by rotating. The crushing cones 10 of the two drums 9 are arranged alternately. The housings of the two first motors 11 are fixedly installed on the side of the device body 1 near the controller 6. The output shafts of the two first motors 11 are respectively fixedly connected to the end of the first rotating shaft 8 near the controller 6. The two first motors 11 are electrically connected to the controller 6. The controller 6 controls the opening and closing of the first motors 11 and controls the rotation direction of the output shafts of the first motors 11. The rotation directions of the output shafts of the two first motors 11 are opposite.
[0028] In this embodiment 1, the screening mechanism includes a second rotating shaft 18, which is rotatably installed in the middle of the side of the equipment body 1 near the second feed inlet 3. A rotating component 19 is fixedly installed on the second rotating shaft 18, and a screen plate 17 is fixedly installed on the side of the rotating component 19 away from the second feed inlet 3. The screen plate 17 is used to screen the crushed tailings and screen out the incompletely crushed tailings. A drive component is provided below the end of the screen plate 17 away from the rotating component 19. The bottom of the end of the screen plate 17 away from the rotating component 19 is in contact with the input end of the vacuum feeder. A coil spring 20 is slidably sleeved in the middle of the second rotating shaft 18. The coil spring 20 is used to drive the screen plate 17 to rotate in the opposite direction and reset. The two ends of the coil spring 20 are respectively fixedly embedded in the equipment body 1 and the rotating component 19.
[0029] The drive assembly includes a third rotating shaft 21 and a second motor 23. The third rotating shaft 21 is rotatably installed on the side of the equipment body 1 away from the second feed inlet 3. Several cams 22 are evenly fixedly installed on the third rotating shaft 21. The top of each cam 22 contacts the bottom of the screen plate 17. The rotation of the cams 22 can intermittently push the screen plate 17 to rotate upward, while the coil spring 20 can drive the screen plate 17 to rotate downward and reset, so that the screen plate 17 vibrates back and forth within a certain angle range, thereby quickly screening the crushed tailings and improving the screening efficiency of the tailings. The end of the third rotating shaft 21 near the controller 6 is fixedly connected to the output shaft of the second motor 23. The housing of the second motor 23 is fixedly installed on the side of the equipment body 1 near the controller 6, and the second motor 23 is electrically connected to the controller 6. The controller 6 controls the opening and closing of the second motor 23.
[0030] Preferably, the equipment for the efficient synergistic preparation of natural water purification media in Embodiment 1 of the present invention further includes a vacuum feeder 15. The vacuum feeder 15 is fixedly installed on the top of the equipment body 1 on the side away from the second feed inlet 3. The vacuum feeder 15 is electrically connected to the controller 6, and the controller 6 controls the opening and closing of the vacuum feeder 15. The output end of the vacuum feeder 15 is fixedly connected to the top of the equipment body 1 near the vacuum feeder 15 through the discharge pipe 16. The input end of the vacuum feeder 15 is fixedly connected to a collection tank 13 through the feed pipe 14. The collection tank 13 is fixedly installed in the middle of the equipment body 1 on the side away from the second feed inlet 3, and the top of the collection tank 13 near the second feed inlet 3 is in contact with the bottom of the sieve plate 17. When the vacuum feeder 15 is working, the incompletely crushed tailings are transported to the top of the equipment body 1 for re-feeding through the feed pipe 14 and the discharge pipe 16, thereby realizing secondary crushing, so that the tailings can be completely crushed and the crushing effect is better.
[0031] In the use of the high-efficiency synergistic preparation of natural water purification media in Embodiment 1 of the present invention, the operator can start the second motor 23, the third motor 26 and the two first motors 11 through the controller 6, and then transport the tailings and river bottom sediment into the equipment body 1 through the first feed port 2 and the second feed port 3 respectively: the tailings are transported to the upper part of the equipment body 1 through the first feed port 2, and the river bottom sediment is transported to the lower part of the equipment body 1 through the second feed port 3. The controller 6 controls the output shafts of the two first motors 11 to rotate in opposite directions. The operation of the two first motors 11 drives the two first rotating shafts 8 and the two drums 9 to rotate, thereby causing the crushing cones 10 on the two drums 9 to rotate, so that the crushing cones 10 on the two drums 9 rotate in opposite directions, thereby crushing the tailings that enter the equipment body 1 into small particles of tailings. The crushed tailings fall onto the second guide plate 12 and slide down the second guide plate 12 onto the screen plate 17.
[0032] The crushed tailings are screened through the screen plate 17. The second motor 23 drives the third rotating shaft 21 to rotate. The rotation of the third rotating shaft 21 causes the cam 22 to rotate. When the protruding end of the cam 22 gradually contacts the end of the screen plate 17 away from the second feed inlet 3, the cam 22 can push the end of the screen plate 17 away from the second feed inlet 3 to move upward, so that the screen plate 17 rotates counterclockwise with the second rotating shaft 18 and the rotating part 19. At this time, the coil spring 20 is in a compressed state. When the protruding end of the cam 22 gradually disengages from the end of the screen plate 17 away from the second feed inlet 3, the force of the coil spring 20 can drive the screen plate 17, the second rotating shaft 18 and the rotating part 19 to rotate in the opposite direction, so that the screen plate 17 rotates clockwise, so that the screen plate 17 vibrates back and forth within a certain angle range, thereby quickly screening the crushed tailings and improving the screening efficiency of the tailings.
[0033] At this time, the incompletely crushed tailings fall into the collection tank 13 along the screen plate 17. When the vacuum feeder 15 is working, it transports the incompletely crushed tailings to the top of the equipment body 1 through the feed pipe 14 and the discharge pipe 16 for re-feeding, thereby realizing secondary crushing, so that the tailings can be completely crushed and the crushing effect is better.
[0034] The screened small-particle tailings fall onto the third guide plate 24 and enter the lower part of the equipment body 1 along the third guide plate 24. The riverbed sediment enters the lower part of the equipment body 1 through the second feed inlet 3. The third motor 26 drives the fourth rotating shaft 25 to rotate. The rotation of the fourth rotating shaft 25 causes the stirring plate 28, the large spiral component 29, and the small spiral component 30 to rotate. The rotation of the stirring plate 28 can stir the small-particle tailings and riverbed sediment in the horizontal direction. The large spiral component 29 and the small spiral component 30 can stir the small-particle tailings and riverbed sediment in the vertical direction. This achieves stirring of the small-particle tailings and riverbed sediment in both the horizontal and vertical directions, making the small-particle tailings and riverbed sediment more evenly mixed and achieving a better mixing effect.
[0035] After the small-particle tailings and riverbed sediment are evenly mixed, the workers rotate the threaded cover 5 and remove it from the discharge pipe 4. At this time, the mixed small-particle tailings and riverbed sediment are discharged through the discharge pipe 4. The rotation of the small spiral component 30 can accelerate the discharge rate and prevent blockage. This allows the tailings to be crushed when it enters the mixing equipment, and the incompletely crushed tailings can be crushed multiple times. The crushed tailings and riverbed sediment can be stirred horizontally and vertically, resulting in good mixing effect and more uniform mixing of the crushed tailings and riverbed sediment. This greatly reduces the amount of manual labor, improves the mixing efficiency of tailings and riverbed sediment, and thus improves the efficiency of natural water purification media preparation.
[0036] Example 2 The method for efficiently and synergistically preparing natural water purification media according to Embodiment 2 of the present invention, using the aforementioned equipment, includes the following steps: Step 1: The tailings slag is transported to the upper part of the equipment body 1 through the first feed port 2, and the river bottom mud is transported to the lower part of the equipment body 1 through the second feed port 3. Step 2: The crushing component inside the upper part of the equipment body 1 crushes the tailings slag, and the crushed tailings slag falls onto the screening mechanism. Step 3: The screening mechanism screens the crushed tailings slag. The small tailings slag particles screened out fall into the lower part of the equipment body 1 and mix with the river bottom mud added in step 1. Step 4: The mixing assembly operates by driving the mixing plate 28, the large spiral component 29, and the small spiral component 30 to rotate via the fourth rotating shaft 25. The mixing plate 28 mixes the mixture horizontally, while the large spiral component 29 and the small spiral component 30 mix the mixture vertically, so that the tailings slag and riverbed mud are mixed evenly. Step 5: Discharge the evenly mixed material from the discharge pipe 4 at the bottom of the equipment body 1.
[0037] The device and method for efficiently and synergistically preparing natural water purification media of the present invention utilizes a crushing component to crush tailings slag upon its entry into the equipment, eliminating the need for pre-crushing and intermediate transfer. Simultaneously, riverbed sediment is directly conveyed to the mixing zone below the screening mechanism through a second feed inlet, achieving simultaneous feeding of dry and wet materials in separate zones and preventing wet materials from clogging the crushing component and screening mechanism. The screening mechanism, in conjunction with a vacuum feeder, can automatically re-crush incompletely crushed tailings slag, improving raw material utilization. The alternating arrangement and coordinated rotation of the stirring plate, large spiral component, and small spiral component in the mixing component achieves simultaneous multi-dimensional mixing of the mixture in both horizontal and vertical directions, and the small spiral component's location within the discharge pipe prevents discharge blockage. These synergistic technical features result in a more uniform mixing of tailings slag and riverbed sediment, significantly reducing manual labor and substantially improving the mixing efficiency of tailings slag and riverbed sediment, thereby efficiently and synergistically enhancing the preparation efficiency of natural water purification media.
[0038] The embodiments described above are merely preferred embodiments of the present invention and are not intended to limit the scope of the present invention. Various modifications and improvements made by those skilled in the art to the technical solutions of the present invention without departing from the spirit of the present invention should fall within the protection scope defined by the claims of the present invention.
Claims
1. A high efficiency synergistic apparatus for producing natural water body purification media, characterized in that, The device includes a main body (1), a crushing component, a screening mechanism, a stirring component, and a controller (6). The controller (6) is fixedly installed on one side of the main body (1). The crushing component is located in the upper part of the main body (1), the screening mechanism is located in the middle part, and the stirring component is located in the lower part. The crushing component, the screening mechanism, and the stirring component are electrically connected to the controller (6). A first feed inlet (2) for adding tailings is connected to the center of the top of the main body (1). A second feed inlet (3) for adding riverbed sediment is connected to one side wall of the middle part of the main body (1), and a collection trough (13) is fixedly installed on the other side wall. The second feed inlet (3) 3) Located on the lower side of the screening mechanism in the vertical direction and connected to the stirring zone at the lower part of the equipment body (1), the collection tank (13) is used to receive materials from the screening mechanism. The stirring assembly includes a fourth rotating shaft (25). Several stirring plates (28) and a large spiral component (29) are fixedly installed on the fourth rotating shaft (25) at intervals along the axial direction. The stirring plates (28) are used to stir materials in the horizontal direction. A small spiral component (30) is fixedly installed at the bottom end of the fourth rotating shaft (25). The small spiral component (30) is located in the discharge pipe (4) at the bottom of the equipment body (1). The large spiral component (29) and the small spiral component (30) are used to stir materials in the vertical direction.
2. The device for efficiently and synergistically preparing a natural water body purification medium according to claim 1, characterized in that, The large spiral component (29) and the stirring plate (28) are arranged alternately, and the stirring plate (28) is radially symmetrically distributed along the fourth rotating shaft (25).
3. The device for efficiently and synergistically producing a natural water body purification medium according to claim 1, characterized in that, The discharge pipe (4) is a threaded pipe, and the outer diameter of the small spiral part (30) is adapted to the inner diameter of the threaded pipe. The lower part of the discharge pipe (4) is threadedly connected to a threaded cap (5).
4. The device for efficient synergistic preparation of natural water purification media according to claim 1, characterized in that, The stirring assembly also includes a third guide plate (24), which is inclinedly disposed in the lower middle part of the device body (1). The top end of the third guide plate (24) is fixedly installed on the side wall near the collection tank (13), and the top end of the fourth rotating shaft (25) is rotatably installed on the third guide plate (24).
5. The device for efficient synergistic preparation of natural water purification media according to claim 4, characterized in that, The top end of the fourth rotating shaft (25) is fixedly connected to a third motor (26). The housing of the third motor (26) is fixedly installed on the top of the third guide plate (24). The output shaft of the third motor (26) is fixedly connected to the top end of the fourth rotating shaft (25). The third motor (26) is electrically connected to the controller (6).
6. The device for efficient synergistic preparation of natural water purification media according to claim 1, characterized in that, The screening mechanism includes a sieve plate (17), a second rotating shaft (18), a rotating component (19), and a coil spring (20). The second rotating shaft (18) is rotatably installed in the middle of the side wall of the equipment body (1) near the second feed inlet (3). The rotating component (19) is fixedly installed on the second rotating shaft (18). The sieve plate (17) is fixedly installed on the side of the rotating component (19) away from the second feed inlet (3). A drive assembly is provided below the end of the sieve plate (17) away from the rotating component (19). The sieve plate (17) is correspondingly arranged with the collection trough (13). The coil spring (20) is slidably sleeved in the middle of the second rotating shaft (18). The two ends of the coil spring (20) are respectively fixedly embedded in the equipment body (1) and the rotating component (19).
7. The device for efficient synergistic preparation of natural water purification media according to claim 6, characterized in that, The drive assembly includes a third rotating shaft (21) and a second motor (23). The third rotating shaft (21) is rotatably mounted on the side of the middle of the equipment body (1) away from the second feed port (3). Several cams (22) are evenly fixedly mounted on the third rotating shaft (21). The top of the cam (22) contacts the bottom of the screen plate (17). One end of the third rotating shaft (21) is fixedly connected to the output shaft of the second motor (23). The second motor (23) is electrically connected to the controller (6).
8. The device for efficient synergistic preparation of natural water purification media according to claim 1, characterized in that, The crushing assembly includes a first guide plate (7), a first rotating shaft (8), a second guide plate (12), and a first motor (11). The first guide plate (7) is symmetrically fixedly installed on both sides of the top of the equipment body (1). The second guide plate (12) is inclinedly arranged in the upper middle part of the equipment body (1), and the top of the second guide plate (12) is fixedly installed on the side wall of the equipment body (1) away from the second feed port (3). The first rotating shaft (8) is symmetrically rotated and installed on both sides of the upper part of the equipment body (1). One end of each of the two first rotating shafts (8) is fixedly connected to the first motor (11). Both first motors (11) are electrically connected to the controller (6). A roller (9) is fixedly installed in the middle of each of the two first rotating shafts (8). Crushing cones (10) are evenly fixedly installed on the sides of the two rollers (9). The crushing cones (10) on the two rollers (9) are arranged alternately.
9. A device for the efficient synergistic preparation of natural water purification media according to any one of claims 1-8, characterized in that, It also includes a vacuum feeder (15), which is fixedly installed on the top of the equipment body (1) and electrically connected to the controller (6). The input end of the vacuum feeder (15) is fixedly connected to the collection tank (13) through the feed pipe (14), and the output end of the vacuum feeder (15) is fixedly connected to the top of the equipment body (1) through the discharge pipe (16).
10. A method for efficiently and synergistically preparing natural water purification media, characterized in that, The apparatus for the efficient synergistic preparation of natural water purification media according to any one of claims 1-9 comprises the following steps: Step 1: The tailings slag is transported to the upper part of the equipment body (1) through the first feed port (2), and the river bottom mud is transported to the lower part of the equipment body (1) through the second feed port (3). Step 2: The crushing component inside the upper part of the equipment body (1) crushes the tailings slag, and the crushed tailings slag falls onto the screening mechanism. Step 3: The screening mechanism screens the crushed tailings slag. The small tailings slag particles screened out fall into the lower part of the equipment body (1) and mix with the river bottom mud added in step 1. Step 4: The mixing assembly works by driving the mixing plate (28), the large spiral component (29) and the small spiral component (30) to rotate through the fourth rotating shaft (25). The mixing plate (28) stirs the mixture in the horizontal direction, and the large spiral component (29) and the small spiral component (30) stir the mixture in the vertical direction, so that the tailings slag and river bottom mud are mixed evenly. Step 5: Discharge the evenly mixed material from the discharge pipe (4) at the bottom of the equipment body (1).