An assembly anti-overturning device for ALC board and installation and use method thereof

Abstract

This invention provides an anti-tipping device and installation method for ALC panels. The device includes a fixed base fixed to the surface of the main building structure, and anti-tipping main support components arranged at both ends of the ALC panel assembly area and welded to the corresponding fixed bases. Adjustable connecting components are arranged on both sides of the ALC panel, including telescopic connecting rods and ALC panel fitting seats. The ends of the telescopic connecting rods are connected to the anti-tipping main support components via pins and ear plates, enabling multi-angle swinging. The ALC panel fitting seats are connected to the telescopic connecting rods via rotary joints. This invention constructs a stable support system using steel pipe components, employs multiple types of steel pipe connection methods to ensure structural integrity, and uses a binocular vision monitoring module to achieve real-time all-round monitoring of ALC panel displacement and deformation. Combined with the adjustable connecting components, it achieves reliable fixation and safety monitoring during the assembly process of cantilever ALC panels, effectively preventing overturning accidents, ensuring assembly accuracy, and improving construction efficiency.

Description

Technical Field

[0001] This invention belongs to the field of building construction technology, and in particular relates to an anti-tipping device for ALC panels and its installation and usage method. Background Technology

[0002] ALC (autoclaved aerated concrete) panels are widely used in cantilever assembly due to their lightweight, high strength, energy efficiency, and environmental friendliness. However, the lack of effective temporary fixation during construction makes them susceptible to overturning under external forces, posing safety and damage risks. Existing anti-overturning measures, such as temporary wooden supports and wire binding, suffer from poor stability, low adaptability, reduced installation accuracy, limited monitoring methods, and insufficient connection reliability. Therefore, there is an urgent need for an ALC panel anti-overturning device that is structurally stable, highly adaptable, safe, reliable, and securely connected, combined with advanced monitoring technology to achieve comprehensive safety monitoring, thereby addressing the problems of poor anti-overturning effect, insufficient versatility, and significant safety hazards in existing technologies. Summary of the Invention

[0003] To address the shortcomings of existing technologies, this invention provides an anti-tipping device and installation method for ALC panels. A stable support system is constructed using steel pipe components, and multiple types of steel pipe connections ensure structural integrity. A binocular vision monitoring module enables real-time, all-around monitoring of ALC panel displacement and deformation. Combined with an adjustable connection structure, reliable fixing and safety monitoring are achieved during the assembly of cantilever ALC panels, effectively preventing overturning accidents while ensuring assembly accuracy and improving construction efficiency.

[0004] The present invention achieves the above-mentioned technical objectives through the following technical means.

[0005] An anti-tipping device for ALC panels includes a fixed base, an anti-tipping main support assembly, an adjustable connecting assembly, a binocular vision monitoring module, and a data processing module. The fixed base is fixed to the surface of the main building structure. The anti-tipping main support assembly is arranged at both ends of the ALC panel assembly area and welded to the corresponding fixed base. A set of adjustable connecting assemblies is symmetrically arranged between the anti-tipping main support assemblies at both ends of the ALC panel assembly area. The adjustable connecting assembly includes a telescopic connecting rod and an ALC panel mounting seat. The two ends of the telescopic connecting rod are connected to the anti-tipping main support assembly through pins and ear plates to achieve multi-angle swing. Multiple freely rotatable ALC panel mounting seats are installed on the surface of the telescopic connecting rod.

[0006] Furthermore, the anti-overturning main support component includes a main support steel pipe and an oblique reinforcing steel pipe; the main support steel pipe consists of three welded and fixed rods, and the three rods are spliced ​​together to form a π-shaped structure, with the two vertical rods of the main support steel pipe vertically welded to the corresponding fixed bases; one end of the oblique reinforcing steel pipe is connected to the middle of the horizontal rod of the main support steel pipe by a snap-fit ​​connection, and the other end of the oblique reinforcing steel pipe is welded to the corresponding fixed base.

[0007] Furthermore, the telescopic connecting rods are symmetrically arranged on both sides of the ALC plate, including one inner rod and two outer rods; the two ends of the inner rod are respectively inserted into the two outer rods to form a sleeve connection structure. The inner rod has multiple positioning holes on its surface, and the outer rod has mounting holes on its surface. The inner rod is inserted into the outer rod, and the positioning holes and mounting holes overlap and are fixed by bolts; an ear plate is welded to the top position of the anti-overturning main support assembly at the connection point with the telescopic connecting rod, and the end of the telescopic connecting rod is connected to the ear plate through a pin to achieve multi-angle swing.

[0008] Furthermore, the inner wall of the outer rod is provided with a wear-resistant coating, and the mating surfaces of the inner rod and the outer rod are coated with lithium-based grease.

[0009] Furthermore, the ALC board bonding seat has a rectangular structure, and a rubber anti-slip pad is provided on the side that contacts the ALC board. The surface of the rubber anti-slip pad is provided with transverse anti-slip texture.

[0010] Furthermore, the ALC plate bonding seat is connected to the telescopic link via a rotary joint. The rotary joint and the ALC plate bonding seat are welded together, and the rotary joint and the telescopic link are connected by a sleeve. The rotation of the ALC bonding seat is achieved by rotating the sleeve to adapt to the bonding requirements of ALC plates at different angles.

[0011] Furthermore, the binocular vision monitoring module includes a binocular camera and a calibration plate; the binocular camera is fixed to the side of the support structure composed of the anti-tipping main support component and the adjustable connecting component via an adjustable bracket, with the lens facing the ALC plate assembly area, for acquiring binocular image data of the ALC plate and the support structure; the calibration plate is fixed in a preset position to provide image matching reference points; the binocular vision monitoring module calculates the three-dimensional coordinates of the ALC plate through a stereo matching algorithm to realize real-time monitoring of displacement and deformation.

[0012] Furthermore, the data processing module includes a data receiving unit and an early warning unit; the data receiving unit is signal-connected to the binocular vision monitoring module and is used to receive displacement data and deformation data; the early warning unit has a built-in preset displacement threshold and deformation rate threshold. When the detected data exceeds the preset threshold, the early warning unit issues an audible and visual early warning signal to promptly remind construction personnel to check for safety hazards.

[0013] A method for installing and using the anti-tipping device for the above-mentioned ALC plate includes the following steps: S1: Construction preparation: Determine the installation points of the fixing base according to the cantilever length, thickness and installation position of the cantilever ALC plate; clean up impurities and inspect each component; calibrate the binocular vision monitoring module. S2: Install the fixed base at the preset installation point on the surface of the main building structure; S3: Assembly and connection of anti-tipping main support components: Main support steel pipe installation: Align the bottom of the main support steel pipe with the corresponding fixed base in the preset position and connect them by full welding. During the welding process, use special clamps to fix the main support steel pipe. After welding, allow it to cool naturally to room temperature. Connection of oblique reinforcing steel pipe: Align one end of the oblique reinforcing steel pipe with the preset position in the middle of the main support steel pipe, and connect them with a snap fastener. Then weld the other end of the oblique reinforcing steel pipe to the fixed base so that the included angle between the main support steel pipe and the oblique reinforcing steel pipe is within the range of 45° to 60°. Adjustment of the outer telescopic link: Loosen the fixing of the inner and outer links by loosening the bolts, adjust the extension length of the telescopic link to the preset value, and then screw the bolts back into the corresponding positioning holes and tighten them to fix them; S4: Adjustable connection component debugging: Pre-installation of the outer telescopic link: Use a rotary joint to install the ALC plate mounting seat on the outer telescopic link, and use a pin to connect the end of the telescopic link to the ear plate welded to the top of the main support steel pipe; Adjusting the posture of the bonding seat: Adjust the posture of the ALC board bonding seat by rotating the joint to make it parallel to the preset bonding surface of the ALC board; S5: Anti-tipping device activated: Hoist the ALC plate to the preset assembly position, ensuring that the ALC plate fitting seat is tightly fitted to the surface of the ALC plate, and then install the inner telescopic connecting rod; After installation, activate the binocular vision monitoring module and data processing module. The binocular vision monitoring module collects binocular image data of the ALC plate in real time, and the data processing module calculates the three-dimensional coordinates of the ALC plate through a stereo matching algorithm, and monitors the displacement and deformation in real time. S6: ALC panel assembly and fixing. Under the continuous protection of the anti-overturning device, the ALC panel is spliced, anchored, and capped and fixed until the ALC panel is reliably connected to the main building structure. During the operation, if the data processing module detects that the displacement or deformation exceeds the preset threshold, it will immediately issue an audible and visual warning, and the construction personnel will stop the operation and check and adjust. S7: Remove the anti-tipping device. After the ALC plate is assembled and fixed, turn off the binocular vision monitoring module and data processing module, loosen the corresponding bolts in sequence, and remove the adjustable connection components, inclined reinforcement steel pipe, main support steel pipe and fixed base in sequence. Clean the impurities on the surface of each component and store it for the next use.

[0014] The present invention has the following beneficial effects: This invention boasts strong anti-tipping stability, employing a triangular support structure and various reliable connection methods such as snap-fit, full welding, and pin shafts to effectively resist misalignment and external force disturbances during assembly. It exhibits high adaptability and versatility, flexibly adapting to cantilever ALC plates of different specifications through adjustable connection components and pin shaft hinge structures. Assembly precision is guaranteed, with rubber anti-slip pads on the fitting seat and the main support being horizontally calibrated to maintain the elevation and verticality of the ALC plate. Monitoring is comprehensive and accurate, utilizing binocular vision technology for non-contact real-time monitoring. Safety warnings are timely, immediately issuing audible and visual alarms when data exceeds limits. Construction is highly efficient and environmentally friendly, with easy-to-disassemble and reassembled connections, optimized processes, and reusable components. Overall connection reliability is outstanding, with specialized connections for each part based on stress characteristics, ensuring stable and reliable operation throughout the entire lifecycle. Attached Figure Description

[0015] Figure 1 This is a three-dimensional schematic diagram of the assembly anti-tipping device for the ALC plate described in this invention. Figure 2 This is a front view of the anti-tipping device for the ALC plate described in this invention. Figure 3 This is a side view of the anti-tipping device for the ALC plate described in this invention. Figure 4 This is a top view of the anti-tipping device for the ALC plate described in this invention; Figure 5 This is a schematic diagram of the installation of the fixed base described in this invention; Figure 6 This is a schematic diagram showing the connection between the telescopic connecting rod and the main support steel pipe described in this invention; Figure 7 This is a schematic diagram of the ALC board bonding seat installation according to the present invention; Figure 8 This is a flowchart illustrating the installation and use method of the anti-tipping device for the ALC plate described in this invention.

[0016] In the diagram: 1-Expansion bolt; 2-Bearing plate; 3-Main support steel pipe; 4-Diagonal reinforcement steel pipe; 5-Telescopic connecting rod; 51-Inner rod; 52-Outer rod; 53-Positioning hole; 54-Ear plate; 55-Pin; 6-ALC plate mounting seat; 7-Binocular camera; 8-Adjustable bracket; 9-Rotary joint; Detailed Implementation

[0017] The present invention will be further described below with reference to the accompanying drawings and specific embodiments, but the scope of protection of the present invention is not limited thereto.

[0018] The anti-tipping device for the ALC board assembly of the present invention includes a fixed base, an anti-tipping main support assembly, an adjustable connection assembly, a binocular vision monitoring module, and a data processing module.

[0019] like Figure 1 , 3 As shown in Figure 5, the fixed base includes expansion bolts 1 and bearing plates 2. The bearing plates 2 are rectangular steel plates. The expansion bolts 1 are evenly arranged along the four corners of the bearing plates 2. Multiple bearing plates 2 can be detachably fixed to the corresponding positions on the surface of the main building structure by means of expansion bolts 1, providing a stable support foundation for the entire device.

[0020] like Figures 1 to 5 As shown, the anti-overturning main support component includes a main support steel pipe 3 and diagonally reinforcing steel pipes 4. The main support steel pipe 3 is positioned at both ends of the ALC plate assembly area. The main support steel pipe 3 consists of three welded and fixed rods, which together form a π-shaped structure. The two vertical rods of the main support steel pipe 3 are vertically welded and fixed to the center of the corresponding upper surface of the bearing plate 2. One end of the diagonally reinforcing steel pipe 4 is connected to the middle of the horizontal rod of the main support steel pipe 3 using a snap-fit ​​connection, and the other end of the diagonally reinforcing steel pipe 4 is welded to the corresponding bearing plate 2. The bearing plate 2 is connected to the main structure using expansion bolts 1. The main support steel pipe 3 and the diagonally reinforcing steel pipe 4 form a triangular stable support structure, utilizing the principle of triangular stability to enhance the overturning resistance of the support system.

[0021] like Figures 1 to 5 As shown, in this embodiment, preferably, the main support steel pipe 3 and the bearing plate 2 are connected by a full fillet weld with a weld height of 6mm, surrounding the bottom of the main support steel pipe 3. The weld length is consistent with the bottom circumference of the main support steel pipe 3. The weld surface is free of defects such as pores, slag inclusions, and cracks. Before welding, the connection area is derusted and degreased. A segmented symmetrical welding method is used to reduce deformation. The end of the obliquely reinforcing steel pipe 4 is provided with a prefabricated slot, and the corresponding position of the main support steel pipe 3 is provided with a matching clip. During installation, the slot is aligned with the clip and inserted, then rotated to lock, ensuring that the two are tightly engaged and the connection surfaces are in full contact.

[0022] The adjustable connection assembly includes a telescopic link 5 and an ALC plate mounting seat 6.

[0023] like Figure 6 As shown, the telescopic connecting rod 5 is a telescopic structure, symmetrically arranged on both sides of the ALC plate, including one inner rod 51 and two outer rods 52. The two ends of the inner rod 51 are respectively inserted into the two outer rods 52 to form a sleeve connection structure. The surface of the inner rod 51 is provided with multiple evenly distributed positioning holes 53, and the surface of the outer rods 52 is provided with mounting holes. The inner rod 51 is inserted into the outer rods 52, and the positioning holes 53 overlap with the mounting holes and are fixed by bolts. The two ends of the telescopic connecting rod 5 are hinged to the main support steel pipe 3. The connection is flexible and without jamming, and the telescopic connecting rod 5 can swing at multiple angles.

[0024] In this embodiment, preferably, both the inner rod 51 and the outer rod 52 are made of Q235B seamless steel pipe; the positioning hole 53 on the surface of the inner rod 51 has a diameter of 8mm and a hole spacing of 20mm; the inner rod 51 and the outer rod 52 are fixed together by M8 hexagon socket head cap screws, one end of which penetrates the side wall of the outer rod 52 and is threadedly connected to the positioning hole 53 of the inner rod 51; the ear plate 54 is made of Q235B steel plate with a thickness of 8mm; the inner wall of the outer rod 52 is provided with a wear-resistant coating, which can reduce the wear when the inner and outer rods slide relative to each other, and the mating surfaces of the inner rod 51 and the outer rod 52 are coated with lithium-based grease, which has both lubrication and rust prevention functions, reduces the frictional resistance when sliding relative to each other, and prevents rainwater and dust from entering the sleeve and causing the components to rust; Figure 6 As shown, an ear plate 54 is welded to the top of the connection between the main support steel pipe 3 and the telescopic connecting rod 5. The end of the telescopic connecting rod 5 is connected to the ear plate 54 through a pin 55, thereby realizing the connection between the telescopic connecting rod 5 and the main support steel pipe 3, while ensuring the multi-angle swing of the telescopic connecting rod 5.

[0025] like Figure 1 , 2 As shown in Figures 3 and 7, multiple ALC plate bonding seats 6 are installed on the surface of the telescopic link 5, and the ALC plate bonding seats 6 can rotate freely around the telescopic link 5. The ALC plate bonding seat 6 has a rectangular structure, and a rubber anti-slip pad is provided on the side that contacts the ALC plate. The surface of the rubber anti-slip pad is provided with transverse anti-slip texture, which can enhance the friction with the ALC plate and avoid damaging the surface of the ALC plate.

[0026] like Figure 7 As shown, in this embodiment, preferably, the ALC plate bonding seat 6 is connected to the telescopic link 5 via a rotary joint 9. The rotary joint 9 and the ALC plate bonding seat 6 are welded together, and the rotary joint 9 and the telescopic link 5 are connected by a sleeve. The rotation of the ALC bonding seat 6 can be achieved by rotating the sleeve, which can adapt to the bonding requirements of ALC plates at different angles.

[0027] like Figure 1 As shown, the binocular vision monitoring module includes a binocular camera 7 and a calibration plate. The binocular camera 7 is fixed to the side of the support structure consisting of the main support steel pipe 3, the inclined reinforcing steel pipe 4, and the telescopic connecting rod 5 via an adjustable bracket 8, with its lens facing the ALC plate assembly area, for acquiring binocular image data of the ALC plate and the support structure. The calibration plate is fixed in a preset position to provide image matching reference points. The binocular vision monitoring module calculates the three-dimensional coordinates of the ALC plate through a stereo matching algorithm, realizing real-time monitoring of displacement and deformation. Compared with traditional sensor monitoring, it has the advantages of wide monitoring range, high accuracy, and non-contact measurement, and can comprehensively capture the dynamic changes of the ALC plate.

[0028] In this embodiment, preferably, the adjustable bracket 8 includes a horizontal rotation joint and a vertical pitch joint, which supports multi-dimensional adjustment of the shooting angle of the binocular camera 7 to ensure complete coverage of the monitoring area of ​​the ALC board; the calibration plate is made of waterproof and wear-resistant material, and the surface pattern is laser engraved to ensure that it remains clear and identifiable in complex construction environments, thus ensuring the stability of monitoring accuracy.

[0029] The data processing module includes a data receiving unit and an early warning unit. The data receiving unit is connected to the binocular vision monitoring module to receive displacement and deformation data. The early warning unit has built-in preset displacement thresholds and deformation rate thresholds. When the detected data exceeds the preset thresholds, the early warning unit issues an audible and visual early warning signal to promptly remind construction personnel to check for safety hazards.

[0030] In actual construction, the preparatory work is first completed, including cleaning the installation points of the main building structure, checking the quality of the device components, and calibrating the binocular vision monitoring module. The bearing plate 2 is fixed with expansion bolts 1, and after leveling, the main support steel pipe 3 is welded according to specifications, ensuring that the weld is free of defects such as porosity and slag inclusions. One end of the inclined reinforcing steel pipe 4 is snapped to the middle of the main support steel pipe 3, and the other end is connected to the bearing plate 2 with expansion bolts 1, maintaining an angle between the two at 45°–60°. An ALC plate mounting seat 6 is installed on the telescopic connecting rod 5, followed by the installation of the outer assembly area. The telescopic connecting rod 5 is connected to the ear plate 54 welded to the top of the main support steel pipe 3 via pins 55. Pre-assemble the adjustable connecting components; adjust the length of the telescopic link 5 and the posture of the ALC plate mounting seat 6 and fix them firmly; hoist the ALC plate to the assembly position and fit it tightly against the ALC plate mounting seat 6, install the inner telescopic link 5, and then start the binocular vision monitoring module and data processing module. The binocular camera 7 collects image data in real time, and the data processing module calculates the displacement and deformation of the ALC plate through a stereo matching algorithm. If the data exceeds the preset threshold, an audible and visual warning will be issued, and the construction personnel will check and adjust; complete the splicing, anchoring, and capping pouring of the ALC plate under the protection of the device. After the assembly and fixing are completed, remove the device components in sequence, clean them, and store them properly.

[0031] The installation and use method of the anti-tipping device for the ALC plate described in this invention is as follows: Figure 8 As shown, the details are as follows: S1: Construction preparation. Based on the cantilever length, thickness, and installation position of the cantilever ALC plate, determine the installation points of the fixed base and clean the surface of the main building structure at the installation points. At the same time, check the dimensional accuracy, weld quality, and integrity of the connecting accessories of each steel pipe component. Calibrate the binocular vision monitoring module by fixing the calibration plate in the preset position and acquiring calibration images through the binocular camera 7 to complete the calibration of the camera's internal and external parameters. S2: Fixed base installation: The bearing plate 2 is attached to the preset installation point on the surface of the main building structure. The bearing plate 2 is fastened and fixed by the expansion bolts 1. When installing the expansion bolts 1, the holes are drilled with an impact drill and the hole diameter matches the specification of the expansion bolts 1. After tightening, the tightening torque is checked with a torque wrench to ensure that the preset torque value is reached. During the tightening process, the level of the bearing plate 2 is calibrated with a spirit level. S3: Assembly and connection of anti-tipping main support components: Installation of main support steel pipe 3: Align the bottom of the main support steel pipe 3 with the corresponding bearing plate 2 in the preset position and connect them by full welding. During the welding process, use special clamps to fix the main support steel pipe 3. After welding, allow it to cool naturally to room temperature and then perform visual inspection of the weld. Connection of oblique reinforcing steel pipe 4: Align one end of oblique reinforcing steel pipe 4 with the preset position in the middle of the main support steel pipe 3, and connect them with a snap fastener. Then weld the other end of oblique reinforcing steel pipe 4 to the bearing plate 2, so that the included angle between the main support steel pipe 3 and the oblique reinforcing steel pipe 4 is within the range of 45° to 60°. Adjustment of outer telescopic link 5: Loosen the fixing of inner rod 51 and outer rod 52 by loosening the bolts, adjust the extension length of telescopic link 5 to the preset value, and then screw the bolts back into the corresponding positioning holes 53 to tighten and fix it; S4: Adjustable connection component debugging: Pre-installation of outer telescopic link 5: Use the rotary joint 9 to install the ALC plate mounting seat 6 on the outer telescopic link 5, and use the pin 55 to connect the end of the telescopic link 5 to the ear plate 54 welded to the top of the main support steel pipe 3. Adjusting the posture of the bonding seat: Adjust the posture of the ALC board bonding seat 6 by rotating the joint 9 so that it is parallel to the preset bonding surface of the ALC board; S5: Anti-tipping device activated: Hoist the ALC plate to the preset assembly position, ensuring the rubber anti-slip pad of the ALC plate mounting seat 6 is tightly attached to the surface of the ALC plate, and then install the inner telescopic connecting rod 5. After installation, activate the binocular vision monitoring module and data processing module. The binocular camera 7 acquires binocular image data of the ALC plate in real time, and the data processing module calculates the three-dimensional coordinates of the ALC plate through a stereo matching algorithm, monitoring the displacement and deformation in real time. S6: ALC panel assembly and fixing. Under the continuous protection of the anti-overturning device, the ALC panel is spliced, anchored, and capped with concrete for fixing until the ALC panel is reliably connected to the main structure. During the operation, if the data processing module detects that the displacement or deformation exceeds the preset threshold, it will immediately issue an audible and visual warning, and the construction personnel will stop the operation and investigate and adjust. S7: Dismantle the device. After the ALC board is assembled and fixed, turn off the binocular vision monitoring module and data processing module. Loosen the corresponding bolts in sequence, and remove the adjustable connection components, the oblique reinforcing steel pipe 4, the main support steel pipe 3 and the fixed base in sequence. Clean the impurities on the surface of the components and store them.

[0032] The embodiments described above are preferred embodiments of the present invention, but the present invention is not limited to the above embodiments. Any obvious improvements, substitutions or modifications that can be made by those skilled in the art without departing from the essence of the present invention shall fall within the protection scope of the present invention.

Claims

1. An anti-tipping device for assembling an ALC plate, characterized in that, It includes a fixed base, an anti-overturning main support component, an adjustable connection component, a binocular vision monitoring module, and a data processing module; the fixed base is fixed to the surface of the main building structure, and the anti-overturning main support component is arranged at both ends of the ALC plate assembly area and welded to the corresponding fixed base; a set of adjustable connection components is also symmetrically arranged between the anti-overturning main support components at both ends of the ALC plate assembly area, and the adjustable connection component includes a telescopic connecting rod (5) and an ALC plate fitting seat (6); the two ends of the telescopic connecting rod (5) are connected to the anti-overturning main support component through a pin (55) and an ear plate (54) to achieve multi-angle swing; multiple freely rotatable ALC plate fitting seats (6) are installed on the surface of the telescopic connecting rod (5).

2. The anti-tipping device for assembling an ALC plate according to claim 1, characterized in that, The anti-overturning main support component includes a main support steel pipe (3) and an oblique reinforcing steel pipe (4). The main support steel pipe (3) is composed of three welded and fixed rods, and the three rods are spliced ​​together to form a π-shaped structure. The two vertical rods of the main support steel pipe (3) are vertically welded to the corresponding fixed base. One end of the oblique reinforcing steel pipe (4) is connected to the middle of the horizontal rod of the main support steel pipe (3) by a snap fastener, and the other end of the oblique reinforcing steel pipe (4) is welded to the corresponding fixed base.

3. The anti-tipping device for assembling an ALC plate according to claim 2, characterized in that, The telescopic connecting rod (5) is symmetrically arranged on both sides of the ALC plate, including one inner rod (51) and two outer rods (52); the two ends of the inner rod (51) are respectively inserted into the two outer rods (52) to form a sleeve connection structure. The inner rod (51) has multiple positioning holes (53) on its surface, and the outer rod (52) has mounting holes on its surface. The inner rod (51) is inserted into the outer rod (52), and the positioning holes (53) and mounting holes overlap and are fixed by bolts. The top position of the anti-overturning main support assembly where it connects with the telescopic connecting rod (5) is welded with an ear plate (54). The end of the telescopic connecting rod (5) is connected to the ear plate (54) through a pin (55) to achieve multi-angle swing.

4. The anti-tipping device for assembling an ALC plate according to claim 3, characterized in that, The inner wall of the outer rod (52) is provided with a wear-resistant coating, and the mating surfaces of the inner rod (51) and the outer rod (52) are coated with lithium-based grease.

5. The anti-tipping device for assembling an ALC plate according to claim 1, characterized in that, The ALC board bonding seat (6) has a rectangular structure, and a rubber anti-slip pad is provided on the side that contacts the ALC board. The surface of the rubber anti-slip pad is provided with horizontal anti-slip texture.

6. The anti-tipping device for assembling an ALC plate according to claim 3, characterized in that, The ALC plate bonding seat (6) is connected to the telescopic link (5) through a rotary joint (9). The rotary joint (9) and the ALC plate bonding seat (6) are welded together. The rotary joint (9) and the telescopic link (5) are connected by a sleeve. The ALC bonding seat (6) can be rotated by rotating the sleeve to adapt to the ALC plate bonding requirements at different angles.

7. The anti-tipping device for assembling an ALC plate according to claim 1, characterized in that, The binocular vision monitoring module includes a binocular camera (7) and a calibration plate. The binocular camera (7) is fixed to the side of the support structure composed of the anti-overturning main support component and the adjustable connecting component through an adjustable bracket (8), and the lens faces the ALC plate assembly area to collect binocular image data of the ALC plate and the support structure. The calibration plate is fixed in a preset position to provide image matching reference points. The binocular vision monitoring module calculates the three-dimensional coordinates of the ALC plate through a stereo matching algorithm to realize real-time monitoring of displacement and deformation.

8. The anti-tipping device for assembling an ALC plate according to claim 1, characterized in that, The data processing module includes a data receiving unit and an early warning unit. The data receiving unit is connected to the binocular vision monitoring module and is used to receive displacement data and deformation data. The early warning unit has a built-in preset displacement threshold and deformation rate threshold. When the detected data exceeds the preset threshold, the early warning unit issues an audible and visual early warning signal to promptly remind construction personnel to check for safety hazards.

9. A method for installing and using the anti-tipping device for the ALC plate as described in claim 6, characterized in that, The process includes the following: S1: Determine the installation point of the fixed base, clean up impurities, inspect each component, and calibrate the binocular vision monitoring module; S2: Install the fixed base at the preset installation point on the surface of the main building structure; S3: Assembly and connection of anti-tipping main support components: Installation of main support steel pipe (3): Align the bottom of the main support steel pipe (3) with the corresponding fixed base at the preset position and connect them by full welding. Connection of oblique reinforcing steel pipe (4): Align one end of the oblique reinforcing steel pipe (4) with the preset position in the middle of the main support steel pipe (3), and use a snap-fit ​​connection. Then weld the other end of the oblique reinforcing steel pipe (4) to the fixed base so that the included angle between the main support steel pipe (3) and the oblique reinforcing steel pipe (4) is within the range of 45° to 60°. Adjustment of the outer telescopic link (5): Loosen the fixing of the inner rod (51) and the outer rod (52) by loosening the bolts, adjust the telescopic link (5) to the preset length, and then screw the bolts back into the corresponding positioning holes (53) and tighten them to fix them; S4: Adjustable connection component debugging: Pre-installation of the outer telescopic link (5): The ALC plate mounting seat (6) is installed on the outer telescopic link (5) using a rotary joint (9), and the end of the telescopic link (5) is connected to the ear plate (54) using a pin (55). Adjusting the posture of the bonding seat: Adjust the posture of the ALC board bonding seat (6) by rotating the joint (9) so that it is parallel to the preset bonding surface of the ALC board; S5: Anti-tipping device activated: Hoist the ALC plate to the preset assembly position, so that the ALC plate fitting seat (6) is tightly fitted with the surface of the ALC plate, and then install the inner telescopic connecting rod (5); After installation, start the binocular vision monitoring module and data processing module. The binocular vision monitoring module collects the binocular image data of the ALC plate in real time, and the data processing module calculates the three-dimensional coordinates of the ALC plate through the stereo matching algorithm, and monitors the displacement and deformation in real time. S6: ALC panel assembly and fixing. Under the continuous protection of the anti-overturning device, the ALC panel is spliced, anchored, and capped and fixed until the ALC panel is reliably connected to the main building structure. During the operation, if the data processing module detects that the displacement or deformation exceeds the preset threshold, it will immediately issue an audible and visual warning, and the construction personnel will stop the operation and check and adjust. S7: After the ALC board is assembled and fixed, turn off the binocular vision monitoring module and data processing module, and remove the anti-tipping device components in sequence.

Images