Magnetic tile assembly all-in-one machine

Abstract

This invention discloses a magnetic tile assembly integrated machine, including a magnetic tile sorting and feeding mechanism, a magnetic tile conveying and assembly mechanism, a magnetic tile rotor assembly and heating mechanism, a magnetic tile fixture, an indexing turntable rotation mechanism, and a frame. Magnetic tiles are transferred to the magnetic tile fixture via the magnetic tile sorting and feeding mechanism and the magnetic tile conveying and assembly mechanism, and then assembled with the rotor, heated, and kept warm before being unloaded. The magnetic tile rotor assembly and heating mechanism includes a magnetic tile feeding station for assembling the magnetic tiles onto the magnetic tile fixture, a rotor feeding station for assembling the rotor onto the magnetic tile fixture, a heating and heat preservation station for secondary heating, curing, and heat preservation of the magnetic tile rotor, and an unloading station for unloading the magnetic tile rotor. This invention's magnetic tile assembly integrated machine can automatically complete the automatic assembly of magnetic tiles inside the rotor, while also performing heating, heat preservation, and curing operations. Furthermore, the integration of multiple production lines greatly improves the assembly efficiency of magnetic tiles and solves the shortcomings of existing solutions.

Description

Technical Field

[0001] This invention relates to an integrated machine for assembling magnetic tiles. Background Technology

[0002] In the field of electric motors, magnets and rotors are important components of motors. The assembly of magnets and rotors is a necessary process before the motor leaves the factory. Existing magnet mounting equipment can only meet the requirement of external magnet mounting and cannot complete the internal magnet mounting operation. At the same time, existing magnet mounting equipment only has a simple magnet mounting function and does not have subsequent heating and curing processes, making its function relatively simple. In addition, the efficiency of existing magnet mounting equipment needs to be improved, and the connection between various processes is insufficient. In order to meet the needs of internal magnet mounting, it is necessary to develop a new type of magnet mounting equipment. Summary of the Invention

[0003] The technical problem to be solved by the present invention is to provide a magnetic tile assembly machine that can automatically complete the feeding and assembly of magnetic tiles, the assembly of magnetic tiles and rotors, and the heating and curing, and can complete the patching operation of magnetic tiles inside the rotor. It is practical and widely used.

[0004] To solve the above problems, the present invention adopts the following technical solution: A magnetic tile assembly integrated machine includes a magnetic tile sorting and feeding mechanism, a magnetic tile conveying and assembly mechanism, a magnetic tile rotor assembly and heating mechanism, a magnetic tile tooling, an indexing turntable rotation mechanism, and a frame. The magnetic tiles are transferred to the magnetic tile tooling by the magnetic tile sorting and feeding mechanism and the magnetic tile conveying and assembly mechanism, and then assembled with the rotor, heated, and kept warm before being unloaded. The magnetic tile rotor assembly heating mechanism includes a magnetic tile loading station for assembling magnetic tiles onto magnetic tile fixtures, a rotor loading station for assembling rotors onto magnetic tile fixtures, a heating and heat preservation station for secondary heating, curing, and heat preservation of the magnetic tile rotor, and a unloading station for unloading the magnetic tile rotor. The magnetic tile loading station, rotor loading station, heating and heat preservation station, and unloading station are arranged around the indexing turntable rotation mechanism. There are multiple magnetic tile fixtures installed on the indexing turntable rotation mechanism. The heating and insulation station includes a first heating mechanism, a second heating mechanism, and a third heating mechanism. Each of the first, second, and third heating mechanisms has an auxiliary direct-push mechanism installed on one side. The auxiliary direct-push mechanism includes a bracket, a cylinder eleven, and a push rod two. The cylinder eleven is mounted on the bracket, and its telescopic end is connected to the push rod two. The cylinder eleven pushes the push rod two to move. A guide rail slider assembly four is provided between the push rod two and the bracket, and the lower end of the push rod two is connected to the guide rail slider assembly four. The auxiliary direct-push mechanism is used in conjunction with the magnetic tile fixture.

[0005] Preferably, the magnetic tile sorting and feeding mechanism includes a conveying unit, a gripping unit, and a vision component; The conveying unit 1 includes a belt, a production line support plate, a motor, a synchronous pulley assembly, and multiple transmission rollers. The belt is arranged around the transmission rollers, the transmission rollers are mounted on the conveyor belt frame, the conveyor belt frame is mounted on the production line support plate, and the motor is connected to the transmission rollers via the synchronous pulley assembly. The gripping unit includes a robot base and a robot. The robot is mounted on the robot base and is equipped with a suction nozzle. The robot moves the suction nozzle and grips the magnetic tile through the suction nozzle. The vision assembly includes a vision mounting flange and a vision camera. The vision mounting flange is provided with a lead screw, and a handwheel is connected to the upper end of the lead screw. A vision camera mounting base is threaded onto the lead screw, and the vision camera is mounted on the vision camera mounting base. The handwheel rotates and drives the lead screw to move the vision camera up and down.

[0006] Preferably, the magnetic tile conveying and assembly mechanism includes a magnetic tile conveying and assembly mechanism one, a magnetic tile conveying and assembly mechanism two, and a small base plate. The magnetic tile conveying and assembly mechanism one and the magnetic tile conveying and assembly mechanism two are symmetrical structures. Both the magnetic tile conveying and assembly mechanism one and the magnetic tile conveying and assembly mechanism two include a flipping mechanism, a shaping mechanism, a pushing mechanism, a conveying mechanism, a positioning and lifting mechanism, and a gripping and attaching mechanism. The flipping mechanism includes a base, a cylinder 1 and a rotary cylinder. A guide rail 1 is installed on the base, and a slider 1 is connected to the guide rail 1. The rotary cylinder is installed on the slider 1, and the telescopic end of the cylinder 1 is connected to the slider 1. The cylinder 1 pushes the slider 1 to move up and down. The shaping mechanism includes a pneumatic gripper and a clamping jaw. The pneumatic gripper is mounted on the rotating end of a rotary cylinder. The clamping jaw is mounted on the pneumatic gripper, and the pneumatic gripper controls the opening and closing of the clamping jaw. The pushing mechanism includes a second cylinder and a push block. The push block is mounted on the second cylinder, and the second cylinder pushes the push block to move horizontally. The push block is located inside the gripper. The conveying mechanism includes a base plate, a motor, a transmission roller, a guide cover, a belt support, and a belt. Multiple transmission rollers are mounted on the belt support, and the belt surrounds the transmission rollers. A synchronous pulley assembly connects the motor and the transmission rollers. A guide cover is mounted on the upper end of the belt support, forming a magnetic tile conveying channel between the guide cover and the belt. Magnetic tile separators and magnetic tile detectors are located at both ends of the belt support, mounted on the base plate. The magnetic tile detector has two grooves, with one end of a gripper positioned within one of these grooves. The gripping and patching mechanism includes a base plate 2, a slider mounting plate 1, a cylinder 3, a mounting base, a flip motor, a cylinder 4, a suction cup connecting rod, a feeding magnetic tile seat, a positioning groove, and a suction cup. A guide rail 2 is mounted on the base plate 2. The slider 2 slides along the guide rail 2 and is fixed to the slider mounting plate 1. The cylinder 3 drives the slider mounting plate 1 to reciprocate along the guide rail 2. The mounting base is mounted on the slider mounting plate 1. The flip motor is fixed to the mounting base. The output end of the flip motor is equipped with the gripper body. The cylinder 4 is mounted on the gripper body, and the telescopic end of the cylinder 4 is connected to the suction cup connecting rod. A feeding magnetic tile seat is mounted at the bottom of the gripper body. The feeding magnetic tile seat has a positioning groove, and the suction cup is positioned in the positioning groove. One end of the suction cup connecting rod passes through the gripper body and the feeding magnetic tile seat and connects to the suction cup. The cylinder 4 pushes the suction cup connecting rod to move the suction cup.

[0007] The positioning and lifting mechanism includes cylinder five, slider mounting plate two, support plate one, cylinder six, flange plate, magnetic tile seat, and magnetic tile push block; cylinder five has a connecting rod connected to its telescopic end, the upper end of the connecting rod being connected to slider mounting plate two; support plate one is equipped with guide rail three, and slider three, which moves along guide rail three, is installed on one side of slider mounting plate two; flange plate is installed on slider mounting plate two; cylinder six is ​​installed at the lower end of flange plate; magnetic tile seat is installed at the upper end of flange plate; the upper end of magnetic tile seat is provided with a positioning groove, and a magnetic tile push block is provided in the positioning groove; the telescopic end of cylinder six passes through flange plate and magnetic tile seat and connects to magnetic tile push block; cylinder six pushes magnetic tile push block up and down.

[0008] Preferably, both the magnetic tile conveying and assembly mechanism one and the magnetic tile conveying and assembly mechanism two are equipped with a magnetic tile forward and reverse detection mechanism on one side. The magnetic tile forward and reverse detection mechanism includes a slider seat, a probe, a base plate three and a cylinder twelve. A guide rail slider assembly five is provided between the slider seat and the base plate three. The cylinder twelve is installed on the base plate three. The telescopic end of the cylinder twelve is connected to the slider seat. The cylinder twelve pushes the slider seat to move. The probe is installed on the slider seat. The gripper is provided with a through hole, and one end of the probe passes through the through hole.

[0009] Preferably, the indexing turntable rotation mechanism includes a motor, a transmission box, and an indexing turntable. The motor is connected to the transmission box, and the indexing turntable is installed at the output end of the transmission box. The motor drives the indexing turntable to rotate through the transmission box. The indexing turntable is provided with multiple magnetic tile tooling mounting slots, and positioning posts are provided around the magnetic tile tooling mounting slots.

[0010] Preferably, the magnetic tile feeding station includes a magnetic tile pressing assembly and a magnetic tile tooling rotation assembly; The magnetic tile pressing assembly includes a second support column, a seventh cylinder, and a magnetic tile pressing block. The seventh cylinder is mounted on the second support column, and the telescopic end of the seventh cylinder is connected to the magnetic tile pressing block. The seventh cylinder pushes the magnetic tile pressing block to move up and down. The magnetic tile tooling rotating assembly includes a mechanism base plate, a linear guide mounting plate, cylinder eight, a reducer mounting plate, motor four, and a turntable one. The linear guide mounting plate is mounted on the mechanism base plate one, cylinder eight is mounted on the linear guide mounting plate, and the telescopic end of cylinder eight is connected to the reducer mounting plate. The motor four is mounted on the reducer mounting plate, and the turntable one is mounted on the output end of the motor four. The motor four drives the turntable one to rotate, and the turntable one is provided with positioning pin three.

[0011] Preferably, the rotor loading station includes a mechanism base plate 2, a cylinder 9 and a turntable 2. The cylinder 9 is mounted on the mechanism base plate 2, and the telescopic end of the cylinder 9 is connected to a push rod 1. The upper end of the push rod 1 is connected to the turntable 2. The cylinder 9 drives the turntable 2 to move up and down through the push rod 1. The turntable 2 is provided with a positioning post 4.

[0012] Preferably, the magnetic tile fixture includes a mounting base, a displacement turntable, a magnetic tile support flange, a magnetic tile shaping module, a magnetic tile attaching leaf spring, and a coaxial flange. The displacement turntable is located at the upper end of the mounting base, and a coaxial flange is located at the center of the displacement turntable. The coaxial flange is fixedly connected to the mounting base. A magnetic tile shaping module is located at the upper end of the displacement turntable, and a magnetic tile support flange is located on the outer side of the magnetic tile shaping module. The upper end of the magnetic tile attaching leaf spring is connected to the magnetic tile shaping module and the magnetic tile support flange, and the lower end of the magnetic tile attaching leaf spring is connected to the displacement turntable. The magnetic tile shaping module has a positioning groove, and magnetic block mounting holes are located on both sides of the positioning groove. A portion of the magnetic tile attaching leaf spring is located in the positioning groove. The displacement turntable is provided with an arc-shaped extrusion groove, and the magnetic tile leaf spring is provided with a bushing, which is disposed in the arc-shaped extrusion groove; when the displacement turntable rotates, the arc-shaped extrusion groove extrudes the bushing, causing the magnetic tile leaf spring to move; A tension spring connects the mounting base to the displacement turntable; A bearing housing is installed on one side of the displacement turntable.

[0013] Preferably, the magnetic tile shaping module is provided with a second positioning post, and the rotor is provided with a second positioning hole that cooperates with the second positioning post; this setting facilitates the positioning of the rotor during installation and ensures the accuracy of assembly.

[0014] The mounting base is provided with a positioning hole that mates with the positioning post. The mounting base is provided with positioning holes three that cooperate with positioning posts three.

[0015] Preferably, the first heating mechanism, the second heating mechanism, and the third heating mechanism have the same structure and are mounted on a heating mechanism mounting frame. Each of the first heating mechanism, the second heating mechanism, and the third heating mechanism includes a heating tube, an insulating pad, a heating coil, a slider mounting plate three, a cylinder ten, and a support plate two. The support plate two is fixedly connected to the heating mechanism mounting frame, the cylinder ten is mounted on the support plate two, and a push rod is connected to the lower end of the cylinder ten. The lower end of the push rod is connected to the slider mounting plate three. The lower end of the slider mounting plate three is equipped with a guide shaft, a heating coil and an insulating pad, and the heating tube is fixed on the insulating pad and connected to the heating coil; the lower end of the guide shaft is equipped with a rotor pressure block.

[0016] The beneficial effects of this invention are: 1. The magnetic tile sorting and feeding mechanism completes the feeding and conveying of magnetic tiles. Then, with the help of the robot and the vision camera, the magnetic tiles are accurately grasped and transferred, which facilitates the operation at the next workstation.

[0017] 2. The magnetic tile conveying and assembly mechanism detects the front and back of the magnetic tile during placement using a magnetic tile front and back detection mechanism. A flipping mechanism, driven by a flipping cylinder, rotates the pneumatic gripper, flipping the magnetic tile 180° to ensure the outer arc surface faces upwards. A shaping mechanism shapes the magnetic tile and performs gripping operations when flipping is required. A pushing mechanism moves the magnetic tile to the positioning and lifting mechanism, which then lifts it, fixing it to the gripping and attaching mechanism. Finally, the gripping and attaching mechanism picks up the magnetic tile from the positioning and lifting mechanism, completing its installation on the magnetic tile fixture.

[0018] 3. The indexing turntable rotation mechanism enables the cyclic movement of the magnetic tile tooling to meet the needs of magnetic tile and rotor assembly, heating, etc.

[0019] 4. Through the setting of the magnetic tile rotor assembly heating mechanism, the magnetic tile is placed or assembled around the magnetic tile shaping module through the magnetic tile feeding station; the rotor is covered on the outside of the magnetic tile through the rotor feeding station; the magnetic tile is installed on the inside of the rotor through the heating and heat preservation station, and the adhesive for bonding the magnetic tile and the rotor is heated and cured for a certain period of time and then kept warm for a certain period of time; the unloading station facilitates the unloading of the assembled magnetic tile and rotor.

[0020] 5. The entire process is highly automated, with two production lines operating synchronously. Attached Figure Description

[0021] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below, but this is not a limitation on the scope of protection of the present invention.

[0022] Figure 1 This is a schematic diagram illustrating the usage state of the present invention; Figure 2 This is a schematic diagram of the internal structure of the present invention; Figure 3 This is a schematic diagram of the magnetic tile sorting and feeding mechanism of the present invention; Figure 4 This is a schematic diagram of the magnetic tile sorting and feeding mechanism of the present invention; Figure 5 This is an enlarged schematic diagram of point A in the present invention; Figure 6 This is a schematic diagram of the magnetic tile conveying and assembly mechanism of the present invention; Figure 7 This is a schematic diagram of the magnetic tile conveying and assembly mechanism of the present invention; Figure 8 This is a schematic diagram of the magnetic tile conveying and assembly mechanism of the present invention; Figure 9 This is an enlarged schematic diagram of point B in the present invention; Figure 10 This is a schematic diagram of the installation of the magnetic tile detection base of the present invention; Figure 11 This is a schematic diagram of the installation position of the magnetic tile base of the present invention; Figure 12 This is a schematic diagram of the installation position of the feeding magnetic tile base of the present invention; Figure 13 This is a schematic diagram of the installation at each workstation of the present invention; Figure 14 This is a schematic diagram showing the distribution of each workstation in this invention; Figure 15 This is a schematic diagram of the installation of the magnetic tile pressing block of the present invention; Figure 16 This is a schematic diagram of the indexing turntable installation according to the present invention; Figure 17 This is a schematic diagram showing the connection between the magnetic tile and the magnetic tile tooling of the present invention; Figure 18 This is a schematic diagram showing the connection between the rotor and the magnetic tile tooling of the present invention; Figure 19 This is a schematic diagram of the magnetic tile tooling structure of the present invention; Figure 20 This is a schematic diagram of the installation position of the magnetic tile leaf spring of the present invention; Figure 21 This is a schematic diagram of the coaxial flange installation position according to the present invention; Figure 22This is a schematic diagram of the magnetic tile tooling structure of the present invention; Figure 23 This is a schematic diagram of the motor mounting of the present invention; Figure 24 This is a schematic diagram of the turntable installation according to the present invention; Figure 25 This is a schematic diagram of the installation of cylinder nine of the present invention; Figure 26 This is a schematic diagram of the heating and heat preservation station structure of the present invention; Figure 27 This is a schematic diagram of the heating coil installation according to the present invention; Figure 28 This is a schematic diagram of the installation of the top rod 2 according to the present invention.

[0023] The components include: 1. Magnetic tile sorting and feeding mechanism; 2. Magnetic tile conveying and assembly mechanism; 3. Magnetic tile feeding station; 4. Rotor feeding station; 5. Heating and insulation station; 6. Unloading station; 7. Frame; 8. Protective cover; 9. Air cooler; 10. Control cabinet; 11. Induction heating power supply; 12. Base plate; 13. Belt; 14. Production line support plate; 15. Conveyor belt frame; 16. Motor 1; 17. Synchronous belt pulley assembly 1; 18. Transmission roller 1; 19. Magnetic tile; 20. Robot base; 21. Robot; 22. Suction nozzle; 23. Support column 1; 24. Baffle plate; 25. Vision mounting flange; 26. Handwheel; 27. Lead screw; 28. Vision camera mounting base; 29. ​​Vision camera; 30. Magnetic tile conveying and assembly mechanism 1; 3 1. Magnetic tile conveying assembly mechanism II; 32. Small base plate; 33. Base; 34. Cylinder I; 35. Guide rail I; 36. Slider I; 37. Rotary cylinder; 38. Pneumatic gripper; 39. Clamping gripper; 40. Cylinder II; 41. Push block; 42. Base plate I; 43. Motor II; 44. Synchronous belt pulley assembly II; 45. Transmission roller II; 46. Magnetic tile separating seat; 47. Magnetic tile detection seat; 48. Groove; 49. Guide cover plate; 50. Belt support; 51. Base plate II; 52. Guide rail II; 53. Slider II; 54. Slider mounting plate I; 55. Cylinder III; 56. Mounting seat; 57. Material handling hand body; 58. Tilting motor; 59. Cylinder IV; 60. Suction cup connecting rod; 61. Loading magnetic tile seat; 62. Positioning groove; 63. 64. Suction cup, 65. Cylinder 5, 66. Connecting rod, 67. Slider mounting plate 2, 68. Slider 3, 69. Guide rail 3, 70. Support plate 1, 71. Cylinder 6, 72. Flange plate, 73. Magnet tile seat, 74. Magnet tile push block, 75. Positioning groove, 76. Edge retainer, 77. Support column 2, 78. Cylinder 7, 79. Magnet tile pressing block, 80. Spring 1, 81. Motor 3, 82. Transmission box, 83. Magnet tile tooling mounting groove, 84. Indexing turntable, 85. Positioning column 1, 86. Mounting base, 87. Displacement turntable, 88. Bearing seat, 89. Handle, 90. Magnet tile support flange seat, 91. Magnet tile shaping module, 92. Magnet tile leaf spring, 93. Bushing, 94. Arc-shaped extrusion groove, 95. Coaxial flange, 96. 96. Damping stop, 97. Rotor, 98. Positioning groove, 99. Magnetic block mounting hole, 100. Positioning hole one, 101. Positioning post two, 102. Mechanism base plate one, 103. Linear rail mounting plate, 104. Cylinder eight, 105. Slider fixing plate, 106. Guide rail slider assembly one, 107. Reducer mounting plate, 108. Motor four, 109. Turntable one, 110. Positioning post three, 111. Mechanism base plate two, 112. Guide rail slider assembly two, 113. Cylinder nine, 114. Push rod one, 115. Heating tube, 116. Insulating pad, 117. Heating coil, 118. Guide shaft, 119. Spring two, 120. Rotor pressure block, 121. Slider mounting plate three, 122. Push rod, 123.124. Cylinder 10; 125. Guide rail slider assembly 3; 126. Support plate 2; 127. Heating mechanism mounting bracket; 128. Guide rail slider assembly 4; 129. Cylinder 11; 130. Push rod 2; 131. Bracket; 132. Slider seat; 133. Probe; 144. Guide rail slider assembly 5; 15. Base plate 3; 16. Through hole; 17. Slot; 18. Cylinder 12; 19. Infrared thermometer; 100. Tension spring; 121. Positioning hole 3. Detailed Implementation

[0024] See Figures 1 to 28 The magnetic tile assembly machine shown includes a magnetic tile sorting and feeding mechanism 1, a magnetic tile conveying and assembly mechanism 2, a magnetic tile rotor assembly and heating mechanism, a magnetic tile tooling, an indexing turntable rotation mechanism, and a frame 7. The magnetic tiles are transferred to the magnetic tile tooling by the magnetic tile sorting and feeding mechanism and the magnetic tile conveying and assembly mechanism, and then assembled with the rotor, heated, and kept warm before being unloaded.

[0025] Furthermore, a protective cover 8 is installed on the frame 7.

[0026] Furthermore, a magnetic tile assembly machine also includes a cooling fan 9 for cooling the equipment, a control cabinet 10 for electrical control of the equipment, and an induction heating power supply 11 for auxiliary magnetic tile rotor assembly heating mechanism.

[0027] Furthermore, the magnetic tile rotor assembly heating mechanism includes a magnetic tile loading station 3 for assembling magnetic tiles onto a magnetic tile fixture, a rotor loading station 4 for assembling a rotor onto a magnetic tile fixture, a heating and heat preservation station 5 for secondary heating, curing, and heat preservation of the magnetic tile rotor, and a unloading station 6 for completing the unloading of the magnetic tile rotor.

[0028] Furthermore, the magnetic tile feeding station 3, rotor feeding station 4, heating and heat preservation station 5, and unloading station 6 are arranged around the indexing turntable rotation mechanism.

[0029] Furthermore, the magnetic tile sorting and feeding mechanism, the magnetic tile conveying and assembly mechanism, the magnetic tile rotor assembly and heating mechanism, and the indexing turntable rotation mechanism are all mounted on the frame.

[0030] Furthermore, the magnetic tile tooling consists of multiple components and is mounted on the indexing turntable rotation mechanism.

[0031] Furthermore, the heating and heat preservation station includes a first heating mechanism, a second heating mechanism, and a third heating mechanism. An auxiliary direct push mechanism is installed on one side of each of the first, second, and third heating mechanisms. The auxiliary direct push mechanism includes a bracket 130, a cylinder 11 128, and a push rod 2 129. The cylinder 11 128 is mounted on the bracket 130, and the telescopic end of the cylinder 11 128 is connected to the push rod 2 129. The cylinder 11 128 pushes the push rod 2 129 to move. A guide rail slider assembly 4 127 is provided between the push rod 2 129 and the bracket 130, and the lower end of the push rod 2 129 is connected to the guide rail slider assembly 4 127.

[0032] Furthermore, the magnetic tile sorting and feeding mechanism includes a conveying unit, a gripping unit, and a vision component. The conveying unit includes a belt 13, a production line support plate 14, a motor 16, a synchronous pulley assembly 17, and multiple transmission rollers 18. The belt 13 is arranged around the transmission rollers 18. The transmission rollers 18 are mounted on the conveyor belt frame 15, and the conveyor belt frame 15 is mounted on the production line support plate 14. The motor 16 is connected to the transmission rollers 18 through the synchronous pulley assembly 17. The motor drives the transmission rollers and the belt to rotate through the synchronous pulleys. Furthermore, the assembly line support plate 14 is mounted on the base plate 12.

[0033] Furthermore, the gripping unit includes a robot base 20 and a robot 21. The robot 21 is mounted on the robot base 20, and a suction nozzle 22 is installed on the robot 21. The robot moves the suction nozzle and grips the magnetic tile through the suction nozzle.

[0034] Furthermore, the robot is equipped with a fixing structure (not shown) for securing the suction nozzle.

[0035] Furthermore, the vision component includes a vision mounting flange 25 and a vision camera 29. The vision mounting flange 25 is provided with a lead screw 27, and a handwheel 26 is connected to the upper end of the lead screw 27. A vision camera mounting base 28 is threaded onto the lead screw 27, and the vision camera 29 is mounted on the vision camera mounting base 28. The handwheel 26 rotates and drives the lead screw to move the vision camera up and down.

[0036] Furthermore, a support column 23 is installed on the large base plate 12, and a baffle plate 24 is installed on the support column 23. The conveying unit 1 passes through the lower end of the baffle plate, and the vision mounting flange 25 is fixed to the upper end of the support column 23.

[0037] Furthermore, the magnetic tile conveying and assembly mechanism includes a magnetic tile conveying and assembly mechanism one, a magnetic tile conveying and assembly mechanism two, and a small base plate 32. The magnetic tile conveying and assembly mechanism one and the magnetic tile conveying and assembly mechanism two are symmetrical structures.

[0038] Furthermore, both the magnetic tile conveying and assembly mechanism one and the magnetic tile conveying and assembly mechanism two include a flipping mechanism, a shaping mechanism, a pushing mechanism, a conveying mechanism, a positioning and lifting mechanism, and a gripping and attaching mechanism.

[0039] Furthermore, the flipping mechanism includes a base 33, a cylinder 34, and a rotary cylinder 37. A guide rail 35 is mounted on the base 33, and a slider 36 is connected to the guide rail 35. The rotary cylinder 37 is mounted on the slider 36. The telescopic end of the cylinder 34 is connected to the slider, and the cylinder pushes the slider to move up and down.

[0040] Furthermore, the shaping mechanism includes a pneumatic gripper 38 and a clamping jaw 39. The pneumatic gripper 39 is mounted on the rotating end of a rotary cylinder 37, which drives the pneumatic gripper and clamping jaw to rotate 180°. The clamping jaw 39 is mounted on the pneumatic gripper 38, which controls the opening and closing of the clamping jaw 39.

[0041] Furthermore, the pushing mechanism includes a second cylinder 40 and a push block 41. The push block 41 is mounted on the second cylinder 40, and the second cylinder pushes the push block to move horizontally. The push block 41 is located inside the gripper 39.

[0042] Furthermore, the conveying mechanism includes a base plate 42, a motor 43, a transmission roller 45, a guide cover plate 49, a belt support 50, and a belt (not shown). There are multiple transmission rollers 45 installed on the belt support 50. The belt is arranged around the transmission rollers 45. A synchronous pulley assembly 44 connects the motor and the transmission rollers. The motor drives the transmission rollers and the belt to rotate through the synchronous pulleys.

[0043] Furthermore, a guide cover plate 49 is installed at the upper end of the belt support 50, and a magnetic tile conveying channel is formed between the guide cover plate 49 and the belt.

[0044] Furthermore, the two ends of the belt support 50 are provided with magnetic tile separation seat 46 and magnetic tile detection seat 47. The magnetic tile separation seat 46 and magnetic tile detection seat 47 are installed on the base plate 42. The magnetic tile detection seat 47 is provided with two grooves 48, and one end of the clamp 39 is set in the groove. During operation, the magnetic tile is placed between the grooves.

[0045] Furthermore, the belt support 50 is mounted on the base plate 42.

[0046] Furthermore, the gripping and patching mechanism includes a second base plate 51, a first slider mounting plate 54, a third cylinder 55, a mounting base 56, a flipping motor 58, a fourth cylinder 59, a suction cup connecting rod 60, a feeding magnetic tile base 61, a positioning groove 62, and a suction cup 63; a second guide rail 52 is mounted on the second base plate 51, the second slider 53 slides along the second guide rail 52 and is fixed to the first slider mounting plate 54, and the third cylinder 55 drives the first slider mounting plate 54 to reciprocate along the second guide rail 52; the mounting base 56 is mounted on the first slider mounting plate 54, the flipping motor 58 is fixed on the mounting base 56, the output end of the flipping motor 58 is equipped with a picking hand body 57, the fourth cylinder 59 is mounted on the picking hand body 57, and the telescopic end of the fourth cylinder 59 is connected to the suction cup connecting rod 60.

[0047] Furthermore, a feeding magnetic tile seat 61 is installed at the bottom of the material handling hand body 57. The feeding magnetic tile seat 61 is provided with a positioning groove 62. The suction cup 93 is set in the positioning groove 62. One end of the suction cup connecting rod 60 passes through the material handling hand body and the feeding magnetic tile seat and is connected to the suction cup. The cylinder 4 59 pushes the suction cup connecting rod to move the suction cup, and the suction cup accurately grabs the magnetic tile in the positioning groove of the feeding magnetic tile seat.

[0048] Furthermore, the positioning and lifting mechanism includes cylinder five 64, slider mounting plate two 66, support plate one 69, cylinder six 70, flange plate 71, magnetic tile seat 72, and magnetic tile push block 73.

[0049] Furthermore, the telescopic end of the cylinder 64 is connected to a connecting rod 65, the upper end of the connecting rod 65 is connected to the slider mounting plate 66, a guide rail 68 is mounted on the support plate 69, and a slider 67 that moves along the guide rail 68 is mounted on one side of the slider mounting plate 66.

[0050] Furthermore, the flange plate 71 is mounted on the slider mounting plate 66, the cylinder 70 is mounted on the lower end of the flange plate 71, and the magnetic tile seat 72 is mounted on the upper end of the flange plate 71.

[0051] Furthermore, the upper end of the magnetic tile base 72 is provided with a positioning groove 74, and a magnetic tile pusher 73 is provided in the positioning groove 74. The telescopic end of the cylinder 6 70 passes through the flange plate, the magnetic tile base and connects with the magnetic tile pusher 73; the cylinder 6 70 pushes the magnetic tile pusher 73 to move up and down.

[0052] Furthermore, a retaining edge 75 is provided on one side of the positioning groove 74, which is used to limit the movement direction of the magnetic tile.

[0053] Furthermore, both the magnetic tile conveying and assembly mechanism one and the magnetic tile conveying and assembly mechanism two are equipped with a magnetic tile forward and reverse detection mechanism on one side. The magnetic tile forward and reverse detection mechanism includes a slider seat 131, a probe 132, a base plate three 134 and a cylinder twelve 137. A guide rail slider assembly five 133 is provided between the slider seat 131 and the base plate three 134. The cylinder twelve 137 is installed on the base plate three 134. The telescopic end of the cylinder twelve 137 is connected to the slider seat 131. The cylinder twelve 137 pushes the slider seat to move. The probe 132 is installed on the slider seat 131.

[0054] Furthermore, the gripper is provided with a through hole 135, through which one end of the probe passes; the through hole facilitates the probe to complete the detection of the front and back of the magnetic tile and makes timely adjustments.

[0055] Furthermore, the inner side of the gripper is provided with a slot 136; the slot is provided to facilitate better clamping, positioning and shaping of the magnetic tile.

[0056] Furthermore, the indexing turntable rotation mechanism includes a motor 80, a transmission box 81, and an indexing turntable 83. The motor 80 is connected to the transmission box 81, and the indexing turntable 83 is installed at the output end of the transmission box 81. The motor 80 drives the indexing turntable 83 to rotate through the transmission box. The indexing turntable 83 is provided with multiple magnetic tile tooling mounting slots 82, and positioning posts 84 are provided around the magnetic tile tooling mounting slots 82.

[0057] Furthermore, the magnetic tile loading station includes a magnetic tile pressing assembly and a magnetic tile tooling rotation assembly; the magnetic tile pressing assembly includes a second support column 76, a seventh cylinder 77 and a magnetic tile pressing block 78, the seventh cylinder 77 is mounted on the second support column 76, the telescopic end of the seventh cylinder 77 is connected to the magnetic tile pressing block 78, and the seventh cylinder 77 pushes the magnetic tile pressing block 78 to move up and down.

[0058] Furthermore, a spring 79 is provided between the magnetic tile pressing block 78 and the cylinder 77. The spring 79 increases the supporting force of the magnetic tile pressing block and at the same time alleviates the impact force on the magnetic tile pressing block.

[0059] Furthermore, the magnetic tile tooling rotating assembly includes a mechanism base plate 102, a linear guide mounting plate 103, a cylinder 104, a reducer mounting plate 107, a motor 108, and a turntable 109.

[0060] Furthermore, the linear guide mounting plate 103 is mounted on the mechanism base plate 102, and the cylinder 104 is mounted on the linear guide mounting plate 103. The telescopic end of the cylinder 104 is connected to the reducer mounting plate 107. The cylinder pushes the reducer mounting plate to move up and down. A slider fixing plate 105 is mounted on the mechanism base plate 102, and a guide rail slider assembly 106 is connected between the slider fixing plate 105 and the reducer mounting plate 107.

[0061] Furthermore, the motor 4 108 is mounted on the reducer mounting plate 007, and the turntable 109 is mounted on the output end of the motor 4 108. The motor 4 108 drives the turntable 109 to rotate, and the turntable 109 is provided with a positioning post 3 110.

[0062] Furthermore, the rotor loading station includes a mechanism base plate 2 111, a cylinder 9 114, and a turntable 2 (not shown). The cylinder 9 113 is mounted on the mechanism base plate 2 111. The telescopic end of the cylinder 9 114 is connected to a push rod 114. The upper end of the push rod 114 is connected to the turntable 2. The cylinder 9 113 drives the turntable 2 to move up and down through the push rod 114. The turntable 2 is provided with a positioning post 4 (not shown).

[0063] Furthermore, the base plate of the mechanism is provided with a guide rail slider assembly 112.

[0064] Furthermore, the upper surface structure of the second turntable is the same as that of the first turntable.

[0065] Furthermore, the fourth positioning post has the same structure as the third positioning post.

[0066] Furthermore, the magnetic tile fixture includes a mounting base 85, a displacement turntable 86, a magnetic tile support flange seat 89, a magnetic tile shaping module 90, a magnetic tile attaching leaf spring 91, and a coaxial flange 94. The displacement turntable 86 is located at the upper end of the mounting base 85, and the coaxial flange 94 is located at the center of the displacement turntable 86. The coaxial flange 94 is fixedly connected to the mounting base 85. The magnetic tile shaping module 90 is located at the upper end of the displacement turntable 86, and the magnetic tile support flange seat 89 is located on the outer side of the magnetic tile shaping module 90. The upper end of the magnetic tile attaching leaf spring 91 is connected to the magnetic tile shaping module 90 and the magnetic tile support flange seat 89, and the lower end of the magnetic tile attaching leaf spring 91 is connected to the displacement turntable 86.

[0067] Furthermore, the displacement turntable 86 is provided with an arc-shaped extrusion groove 93, and the magnetic tile leaf spring 91 is provided with a bushing 92, which is disposed in the arc-shaped extrusion groove 93; when the displacement turntable 86 rotates, the arc-shaped extrusion groove extrudes the bushing, causing the magnetic tile leaf spring to move.

[0068] Furthermore, the mounting base 85 is provided with a handle 89.

[0069] Furthermore, a tension spring 139 is connected between the mounting base 85 and the displacement turntable 86.

[0070] Furthermore, a bearing seat 87 is installed on one side of the displacement turntable 86.

[0071] Furthermore, the magnetic tile shaping module 90 is provided with a positioning groove 97, and magnetic block mounting holes 98 are provided on both sides of the positioning groove 97. The portion of the magnetic tile leaf spring 91 is disposed in the positioning groove 97.

[0072] Furthermore, the magnetic tile shaping module 90 is provided with a second positioning post 100, and the rotor is provided with a second positioning hole 101 that cooperates with the second positioning post.

[0073] Furthermore, the mounting base 85 is provided with a positioning hole 99 that mates with the positioning post.

[0074] Furthermore, the mounting base 85 is provided with positioning holes 140 that cooperate with the positioning posts.

[0075] Furthermore, the first heating mechanism, the second heating mechanism, and the third heating mechanism have the same structure, and the first heating mechanism, the second heating mechanism, and the third heating mechanism are mounted on the heating mechanism mounting bracket 126.

[0076] Furthermore, the first heating mechanism, the second heating mechanism, and the third heating mechanism each include a heating tube 115, an insulating pad 116, a heating coil 117, a slider mounting plate three 121, a cylinder ten 123, and a support plate two 125. The support plate two 125 is fixedly connected to the heating mechanism mounting frame 126. The cylinder ten 123 is mounted on the support plate two 125. The lower end of the cylinder ten 123 is connected to a push rod 122. The lower end of the push rod 122 is connected to the slider mounting plate three 121. The cylinder ten 123 drives the slider mounting plate three 123 to move up and down through the push rod. A guide rail slider assembly three 124 is provided between the slider mounting plate three 121 and the support plate two 125.

[0077] Furthermore, a guide shaft 118, a heating coil 117, and an insulating pad 116 are installed at the lower end of the slider mounting plate 121. The heating tube 115 is fixed on the insulating pad and connected to the heating coil. A rotor pressure block 120 is installed at the lower end of the guide shaft 118. A spring 119 is provided between the rotor pressure block 120 and the slider mounting plate 121. The rotor pressure block 120 is located inside the heating coil 117.

[0078] Furthermore, the second spring provides a certain supporting force to the rotor pressure block, while ensuring that the pressure exerted on the rotor by the rotor pressure block is not too great, achieving a balance between rigidity and flexibility.

[0079] Furthermore, an infrared thermometer 138 is provided on one side of each of the first heating mechanism, the second heating mechanism, and the third heating mechanism.

[0080] Furthermore, when the device of the present invention is working, it runs according to the edited program.

[0081] Both the synchronous pulley assembly one and the synchronous pulley assembly two of the present invention consist of a synchronous belt and a synchronous pulley, which are conventional transmission structures, and therefore will not be described in detail.

[0082] The guide rail slider assembly one, guide rail slider assembly two, guide rail slider assembly three, guide rail slider assembly four and guide rail slider assembly five of the present invention are all composed of guide rails and sliders, which are conventional guiding and supporting structures, and therefore will not be described in detail.

[0083] In operation, the magnetic tiles are placed on the belt of the magnetic tile sorting mechanism (during this process, the front and back of the magnetic tiles may be misaligned). The belt moves the magnetic tiles under the action of motor one and synchronous pulley combination one. When the magnetic tile moves to the set position, motor one stops working. Then, the vision camera captures the magnetic tile signal and transmits the magnetic tile coordinates or position information to the robot. The robot picks up the magnetic tile marked on the belt according to the provided information (specifically, it is adsorbed by the action of the suction nozzle). Finally, as the robot moves, it places the magnetic tile on the magnetic tile detection seat of the magnetic tile conveying and assembly mechanism. Then the pneumatic gripper drives the clamping jaws to tighten, and the clamping jaws complete the shaping and clamping of the magnetic tile. Then, cylinder eleven pushes the probe to move, and the tip of the probe moves inward to the clamping jaws. If the probe moves smoothly, it means that the outer arc surface of the magnetic tile is facing upward and the placement is accurate. If the probe contacts the two sides of the magnetic tile, or if the probe touches or is obstructed, it means that the outer arc surface of the magnetic tile is facing downward and the placement is inaccurate. If the magnetic tile is placed in the correct orientation (front or back), cylinder two will drive the pusher block to move, and cylinder two will push the pusher block onto the conveyor belt. If the magnetic tile is not placed in the correct direction, the gripper holds the magnetic tile, cylinder one drives the rotary cylinder to move upward, the rotary cylinder drives the gripper to rotate, completing the 180° rotation of the magnetic tile and completing the switching of the front and back directions. Then cylinder one drives the rotary cylinder to move downward, and the magnetic tile is placed back on the magnetic tile detection seat. Then cylinder two drives the push block to move, and cylinder two pushes the push block onto the conveyor belt. The magnetic tiles then move onto the belt and follow the belt under the action of motor two and synchronous pulley combination two (at this time, the magnetic tiles on the belt are neatly arranged). When the belt moves to the magnetic tile seat, cylinder four drives the suction cup to move down and grab the magnetic tile (at the same time, cylinder six works, cylinder six drives the magnetic tile push block to move up and push the magnetic tile out of the magnetic tile seat and connect it with the feeding magnetic tile seat). Then cylinder five drives the magnetic tile seat to move down, then the flip motor drives the material picker body to rotate 90°, then cylinder three works, cylinder three pushes the magnetic tile to the magnetic tile fixture, the magnetic tile fixture fits against the side of the magnetic tile shaping module, then cylinder seven drives the magnetic tile pressing block to move down, the magnetic tile pressing block presses down on the magnetic tile, completing the shaping of the magnetic tile on the magnetic tile shaping module. Then cylinder seven and cylinder three reset, the flip motor drives the material picker body, etc. to grab the magnetic tile again. During the application of magnetic tiles, cylinder eight performs a lifting operation, pushing the magnetic tile fixture out of the magnetic tile fixture mounting slot on the indexing turntable. After one magnetic tile is applied, motor four drives turntable one to rotate a certain angle, thereby completing the application operation at another location on the magnetic tile shaping module. After all magnetic tiles around the magnetic tile shaping module have been applied, cylinder eight resets, and the magnetic tile fixture is reinstalled on the indexing turntable. When the magnetic tile fixture with the magnetic tile patch installed moves to the rotor loading station, cylinder nine drives the magnetic tile fixture to move upward, cooperating with the external rotor loading robot (not shown) to complete the assembly of the rotor on the magnetic tile fixture. Then, cylinder nine drives the magnetic tile fixture to reset. Before the rotor is loaded, the internal part of the rotor is coated with adhesive.

[0084] Subsequently, the magnetic tile fixture carrying the magnetic tile and rotor moves to the heating and insulation station, passing through the first heating mechanism, the second heating mechanism, and the third heating mechanism in sequence and staying for a certain period of time. During this process, cylinder eleven drives the push rod to move, and the push rod pushes the bearing seat to make the displacement turntable rotate at a certain angle. Under the action of the arc-shaped extrusion groove structure, the displacement turntable pulls the bushing, causing the magnetic tile leaf spring to move outward. The magnetic tile leaf spring pushes the magnetic tile to adhere to the inner side of the rotor. Then, the magnetic tile and rotor are heated and cured by the heating coil. Before cylinder ten starts working, cylinder ten drives the heating coil to move down, and the rotor pressing block presses down to fix the rotor in the vertical direction, so as to facilitate the subsequent patching operation of the magnetic block on the inside of the rotor. When cylinder eleven is reset, the displacement turntable is reset under the action of the tension spring, and the magnetic tile leaf spring is also reset at the same time. After the magnetic tile-carrying patch passes through the first heating mechanism, the second heating mechanism, and the third heating mechanism, the motor drives the indexing turntable to rotate, causing the magnetic tile fixture to move to the unloading station.

[0085] Finally, the product can be unloaded.

[0086] The above are merely specific embodiments of the present invention, but the scope of protection of the present invention is not limited thereto. Any variations or substitutions conceived without inventive effort should be included within the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be determined by the scope defined in the claims.

Claims

1. A magnetic tile assembly machine, characterized in that: It includes a magnetic tile sorting and feeding mechanism, a magnetic tile conveying and assembly mechanism, a magnetic tile rotor assembly and heating mechanism, a magnetic tile tooling, an indexing turntable rotation mechanism, and a frame. The magnetic tiles are transferred to the magnetic tile tooling by the magnetic tile sorting and feeding mechanism and the magnetic tile conveying and assembly mechanism, and then assembled with the rotor, heated, and kept warm before being unloaded. The magnetic tile rotor assembly heating mechanism includes a magnetic tile loading station for assembling magnetic tiles onto magnetic tile fixtures, a rotor loading station for assembling rotors onto magnetic tile fixtures, a heating and heat preservation station for secondary heating, curing, and heat preservation of the magnetic tile rotor, and a unloading station for unloading the magnetic tile rotor. The magnetic tile loading station, rotor loading station, heating and heat preservation station, and unloading station are arranged around the indexing turntable rotation mechanism. There are multiple magnetic tile fixtures installed on the indexing turntable rotation mechanism. The heating and insulation station includes a first heating mechanism, a second heating mechanism, and a third heating mechanism. Each of the first, second, and third heating mechanisms has an auxiliary direct-push mechanism installed on one side. The auxiliary direct-push mechanism includes a bracket, a cylinder eleven, and a push rod two. The cylinder eleven is mounted on the bracket, and its telescopic end is connected to the push rod two. The cylinder eleven pushes the push rod two to move. A guide rail slider assembly four is provided between the push rod two and the bracket, and the lower end of the push rod two is connected to the guide rail slider assembly four. The auxiliary direct-push mechanism is used in conjunction with the magnetic tile fixture.

2. The integrated magnetic tile assembly machine according to claim 1, characterized in that: The magnetic tile sorting and feeding mechanism includes a conveying unit, a gripping unit, and a vision component. The conveying unit 1 includes a belt, a production line support plate, a motor, a synchronous pulley assembly, and multiple transmission rollers. The belt is arranged around the transmission rollers, the transmission rollers are mounted on the conveyor belt frame, the conveyor belt frame is mounted on the production line support plate, and the motor is connected to the transmission rollers via the synchronous pulley assembly. The gripping unit includes a robot base and a robot. The robot is mounted on the robot base and is equipped with a suction nozzle. The robot moves the suction nozzle and grips the magnetic tile through the suction nozzle. The vision assembly includes a vision mounting flange and a vision camera. The vision mounting flange is provided with a lead screw, and a handwheel is connected to the upper end of the lead screw. A vision camera mounting base is threaded onto the lead screw, and the vision camera is mounted on the vision camera mounting base. The handwheel rotates and drives the lead screw to move the vision camera up and down.

3. The integrated magnetic tile assembly machine according to claim 1, characterized in that: The magnetic tile conveying and assembly mechanism includes a magnetic tile conveying and assembly mechanism one, a magnetic tile conveying and assembly mechanism two, and a small base plate. The magnetic tile conveying and assembly mechanism one and the magnetic tile conveying and assembly mechanism two are symmetrical structures. Both the magnetic tile conveying and assembly mechanism one and the magnetic tile conveying and assembly mechanism two include a flipping mechanism, a shaping mechanism, a pushing mechanism, a conveying mechanism, a positioning and lifting mechanism, and a gripping and attaching mechanism. The flipping mechanism includes a base, a cylinder 1 and a rotary cylinder. A guide rail 1 is installed on the base, and a slider 1 is connected to the guide rail 1. The rotary cylinder is installed on the slider 1, and the telescopic end of the cylinder 1 is connected to the slider 1. The cylinder 1 pushes the slider 1 to move up and down. The shaping mechanism includes a pneumatic gripper and a clamping jaw. The pneumatic gripper is mounted on the rotating end of a rotary cylinder. The clamping jaw is mounted on the pneumatic gripper, and the pneumatic gripper controls the opening and closing of the clamping jaw. The pushing mechanism includes a second cylinder and a push block. The push block is mounted on the second cylinder, and the second cylinder pushes the push block to move horizontally. The push block is located inside the gripper. The conveying mechanism includes a base plate, a motor, a transmission roller, a guide cover, a belt support, and a belt. Multiple transmission rollers are mounted on the belt support, and the belt surrounds the transmission rollers. A synchronous pulley assembly connects the motor and the transmission rollers. A guide cover is mounted on the upper end of the belt support, forming a magnetic tile conveying channel between the guide cover and the belt. Magnetic tile separators and magnetic tile detectors are located at both ends of the belt support, mounted on the base plate. The magnetic tile detector has two grooves, with one end of a gripper positioned within one of these grooves. The gripping and patching mechanism includes a base plate 2, a slider mounting plate 1, a cylinder 3, a mounting base, a flip motor, a cylinder 4, a suction cup connecting rod, a feeding magnetic tile seat, a positioning groove, and a suction cup. A guide rail 2 is mounted on the base plate 2. The slider 2 slides along the guide rail 2 and is fixed to the slider mounting plate 1. The cylinder 3 drives the slider mounting plate 1 to reciprocate along the guide rail 2. The mounting base is mounted on the slider mounting plate 1. The flip motor is fixed to the mounting base. The output end of the flip motor is equipped with the gripper body. The cylinder 4 is mounted on the gripper body, and the telescopic end of the cylinder 4 is connected to the suction cup connecting rod. A feeding magnetic tile seat is mounted at the bottom of the gripper body. The feeding magnetic tile seat has a positioning groove, and the suction cup is placed in the positioning groove. One end of the suction cup connecting rod passes through the gripper body and the feeding magnetic tile seat and connects to the suction cup. The cylinder 4 pushes the suction cup connecting rod to move the suction cup. The positioning and lifting mechanism includes cylinder five, slider mounting plate two, support plate one, cylinder six, flange plate, magnetic tile seat, and magnetic tile push block; cylinder five has a connecting rod connected to its telescopic end, the upper end of the connecting rod being connected to slider mounting plate two; support plate one is equipped with guide rail three, and slider three, which moves along guide rail three, is installed on one side of slider mounting plate two; flange plate is installed on slider mounting plate two; cylinder six is ​​installed at the lower end of flange plate; magnetic tile seat is installed at the upper end of flange plate; the upper end of magnetic tile seat is provided with a positioning groove, and a magnetic tile push block is provided in the positioning groove; the telescopic end of cylinder six passes through flange plate and magnetic tile seat and connects to magnetic tile push block; cylinder six pushes magnetic tile push block up and down.

4. The integrated magnetic tile assembly machine according to claim 1, characterized in that: Both the magnetic tile conveying and assembly mechanism one and the magnetic tile conveying and assembly mechanism two are equipped with a magnetic tile forward and reverse detection mechanism on one side. The magnetic tile forward and reverse detection mechanism includes a slider seat, a probe, a base plate three and a cylinder twelve. A guide rail slider assembly five is provided between the slider seat and the base plate three. The cylinder twelve is installed on the base plate three. The telescopic end of the cylinder twelve is connected to the slider seat. The cylinder twelve pushes the slider seat to move. The probe is installed on the slider seat. The gripper is provided with a through hole, and one end of the probe passes through the through hole.

5. The integrated magnetic tile assembly machine according to claim 1, characterized in that: The indexing turntable rotation mechanism includes a motor, a transmission box, and an indexing turntable. The motor is connected to the transmission box, and the indexing turntable is installed at the output end of the transmission box. The motor drives the indexing turntable to rotate through the transmission box. The indexing turntable is provided with multiple magnetic tile tooling mounting slots, and positioning posts are provided around the magnetic tile tooling mounting slots.

6. The integrated magnetic tile assembly machine according to claim 1, characterized in that: The magnetic tile loading station includes a magnetic tile pressing assembly and a magnetic tile tooling rotating assembly; The magnetic tile pressing assembly includes a second support column, a seventh cylinder, and a magnetic tile pressing block. The seventh cylinder is mounted on the second support column, and the telescopic end of the seventh cylinder is connected to the magnetic tile pressing block. The seventh cylinder pushes the magnetic tile pressing block to move up and down. The magnetic tile tooling rotating assembly includes a mechanism base plate, a linear guide mounting plate, cylinder eight, a reducer mounting plate, motor four, and a turntable one. The linear guide mounting plate is mounted on the mechanism base plate one, cylinder eight is mounted on the linear guide mounting plate, and the telescopic end of cylinder eight is connected to the reducer mounting plate. The motor four is mounted on the reducer mounting plate, and the turntable one is mounted on the output end of the motor four. The motor four drives the turntable one to rotate, and the turntable one is provided with positioning pin three.

7. A magnetic tile assembly machine according to claim 5, characterized in that: The rotor loading station includes a base plate 2, cylinder 9, and turntable 2. Cylinder 9 is mounted on the base plate 2. The telescopic end of cylinder 9 is connected to a push rod 1. The upper end of push rod 1 is connected to turntable 2. Cylinder 9 drives turntable 2 to move up and down through push rod 1. Turntable 2 is provided with positioning pin 4.

8. The integrated magnetic tile assembly machine according to claim 1, characterized in that: The magnetic tile fixture includes a mounting base, a displacement turntable, a magnetic tile support flange, a magnetic tile shaping module, a magnetic tile leaf spring, and a coaxial flange. The displacement turntable is located at the upper end of the mounting base, and a coaxial flange is located at the center of the displacement turntable. The coaxial flange is fixedly connected to the mounting base. The magnetic tile shaping module is located at the upper end of the displacement turntable, and a magnetic tile support flange is located on the outer side of the magnetic tile shaping module. The upper end of the magnetic tile leaf spring is connected to the magnetic tile shaping module and the magnetic tile support flange, and the lower end of the magnetic tile leaf spring is connected to the displacement turntable. The magnetic tile shaping module has a positioning groove, and magnetic block mounting holes are located on both sides of the positioning groove. The portion of the magnetic tile leaf spring is located in the positioning groove. The displacement turntable is provided with an arc-shaped extrusion groove, and the magnetic tile leaf spring is provided with a bushing, which is disposed in the arc-shaped extrusion groove; when the displacement turntable rotates, the arc-shaped extrusion groove extrudes the bushing, causing the magnetic tile leaf spring to move; A tension spring connects the mounting base to the displacement turntable; A bearing housing is installed on one side of the displacement turntable.

9. A magnetic tile assembly machine according to claim 7, characterized in that: The magnetic tile shaping module is provided with a second positioning post, and the rotor is provided with a second positioning hole that cooperates with the second positioning post; The mounting base is provided with a positioning hole that mates with the positioning post. The mounting base is provided with positioning holes three that cooperate with positioning posts three.

10. A magnetic tile assembly machine according to claim 1, characterized in that: The first, second, and third heating mechanisms have the same structure and are mounted on a heating mechanism mounting frame. Each of the first, second, and third heating mechanisms includes a heating tube, an insulating pad, a heating coil, a slider mounting plate three, a cylinder ten, and a support plate two. The support plate two is fixedly connected to the heating mechanism mounting frame, and the cylinder ten is mounted on the support plate two. A push rod is connected to the lower end of the cylinder ten, and the lower end of the push rod is connected to the slider mounting plate three. The lower end of the slider mounting plate three is equipped with a guide shaft, a heating coil and an insulating pad, and the heating tube is fixed on the insulating pad and connected to the heating coil; the lower end of the guide shaft is equipped with a rotor pressure block.

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