A method of gradient welding of a ceramic matrix composite to a high temperature alloy annular

By radially partitioning the annular welding surface of the ceramic matrix composite and high-temperature alloy ring and laying different brazing filler metals and reinforcements, the problems of large residual stress and easy cracking caused by thermal expansion coefficient mismatch were solved, thus improving the crack resistance and reliability of the joint.

CN122400705APending Publication Date: 2026-07-17AVIC BEIJING AERONAUTICAL MFG TECH RES INST
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
AVIC BEIJING AERONAUTICAL MFG TECH RES INST
Filing Date
2026-05-22
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

The connection between ceramic matrix composites and high-temperature alloy ring parts has problems such as large residual stress, easy cracking and low reliability due to the mismatch of thermal expansion coefficients. Existing technologies cannot accurately strengthen the inner and outer edge areas where the stress peak is the highest.

Method used

The gradient welding method is adopted to divide the annular welding surface into multiple regions radially, and different types of brazing filler metal and reinforcements are laid in different regions. This includes laying high-toughness sandwich composite brazing filler metal on the outer and inner stress buffer zones, and laying homogeneous brazing filler metal in the middle, forming a mechanical property distribution of high toughness at the inner and outer edges and high strength in the middle.

Benefits of technology

It effectively alleviates residual stress caused by edge effect and difference in thermal expansion coefficient, reduces inner and outer stress by 20%, and improves the crack resistance and reliability of ring joint.

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Abstract

本发明涉及异种材料连接技术领域,具体涉及一种陶瓷基复合材料与高温合金的环形件的梯度焊接方法,包括步骤:对陶瓷基复合材料环形件与高温合金环形件的待焊接面进行表面预处理;按照径向应力分布将预处理后的待焊接面划分为多个区域;将对应的第一钎料、第二钎料、第三钎料切割成与不同区域的形状尺寸相匹配的环形薄片,并将陶瓷基复合材料环形件、第一钎料、第二钎料、第三钎料及高温合金环形件按顺序进行装配;将装配好的组件放置在真空钎焊炉中进行钎焊,出炉后得到陶瓷基复合材料与高温合金的环形焊接件。该梯度焊接方法的目的是解决因热膨胀系数失配以及环形结构而导致内外圆周接头残余应力大、易开裂及可靠性低的问题。
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