A composite binder for preparing a CBN grinding wheel, a CBN grinding wheel, a preparation method and application thereof

By combining resin and ceramic binders through microwave-coupled hot pressing sintering process, a resin-ceramic composite bonding bridge is formed, which solves the problems of low grinding efficiency, easy clogging and short life of CBN grinding wheels when grinding powder steel, and realizes high-efficiency, precision grinding and long life of CBN grinding wheels.

CN122401293APending Publication Date: 2026-07-17BEIJING GANG YAN DIAMOND PROD CO +1

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
BEIJING GANG YAN DIAMOND PROD CO
Filing Date
2026-05-15
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing CBN grinding wheels suffer from low grinding efficiency, easy clogging, workpiece burn, and short lifespan when grinding powder steel. Resin binders have poor heat resistance, ceramic binders are brittle, and metal binders have poor self-sharpening properties.

Method used

A microwave-coupled hot-pressing sintering process is adopted, which combines resin binder and ceramic binder to form a resin-ceramic composite bonding bridge. The resin binder is cured at low temperature and the ceramic reinforcing phase is melted at high temperature through microwave hot-pressing sintering, forming a strong three-dimensional network structure, which enhances the bonding strength and self-sharpening properties.

Benefits of technology

It significantly extends the service life of CBN grinding wheels, improves grinding efficiency and workpiece surface quality, reduces the risk of workpiece burn, and maintains good self-sharpening and anti-clogging properties.

✦ Generated by Eureka AI based on patent content.

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Abstract

本发明属于超硬磨具制造技术领域,具体涉及一种CBN砂轮制备用复合结合剂、CBN砂轮及其制备方法和应用。CBN砂轮制备用复合结合剂,以重量份数计包括组分:树脂结合剂40‑60份,陶瓷增强相,固化剂;内润滑剂,造孔剂;树脂结合剂为改性酚醛树脂;陶瓷增强相包括低熔点玻璃粉和活性填料;CBN砂轮,以体积百分比计原料包括:CBN磨料,复合结合剂,添加剂。CBN砂轮的制备方法包括步骤:混合原料、冷压、预固化、微波热压烧结。本发明提供的砂轮适用于粉末钢等难加工材料,本发明创造性地将树脂结合剂与陶瓷结合剂复合,适用于粉末钢的精密与高效磨削,能显著提高加工效率、砂轮使用寿命和加工工件表面质量。
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