Intelligent compensation processing method and system for thermal deformation of deep-cavity thin-wall car lamp mold
By constructing a multiphysics field coupling analysis of heat, flow and bubbles, the thermal characteristics of deep cavity thin-walled automotive lamp molds are quantified, and a dynamic jet compensation strategy is generated. This solves the problem of thermal stress concentration caused by uneven coolant flow and heat capacity differences during the processing of deep cavity thin-walled automotive lamp molds, and achieves high-precision thermal deformation control and surface quality improvement.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- SHANWEI HENGJIA INTELLIGENT MANUFACTURING TECHNOLOGY CO LTD
- Filing Date
- 2026-04-30
- Publication Date
- 2026-07-17
AI Technical Summary
Existing technologies are insufficient to effectively address the asymmetric thermal circulation and localized thermal stress concentration issues caused by uneven coolant flow distribution and differences in heat capacity during the processing of deep-cavity thin-walled automotive lamp molds, which affect processing accuracy and surface quality.
By constructing a multiphysics-fluid-bubble coupling analysis, the thermal behavior of the deep cavity and thin-walled regions is decoupled, thermal characteristics are quantified, the positive feedback mechanism of bubble retention and heat accumulation is revealed, a dynamic jet compensation strategy is generated, and thermal management is adaptively controlled to achieve precise thermal deformation control.
It significantly improves the machining accuracy and batch consistency of deep cavity thin-walled automotive lamp molds, reduces dimensional deviations caused by asymmetric deformation and local warping, and improves the surface quality and machining accuracy of the molds.
Smart Images
Figure CN122401718A_ABST