A composite material forming method based on ultrasonic vibration assisted gas guiding

By introducing ultrasonic vibrations of specific frequency and power into the composite material molding process, the problems of difficult bubble removal and insufficient fiber impregnation were solved, achieving efficient porosity reduction and impregnation quality improvement, and enhancing process stability and production efficiency.

CN122401950APending Publication Date: 2026-07-17WUHU STATE-OWNED FACTORY OF MACHINING
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
WUHU STATE-OWNED FACTORY OF MACHINING
Filing Date
2026-05-09
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing liquid molding technologies for composite materials suffer from problems such as difficulty in completely eliminating air bubbles, insufficient fiber impregnation, extremely high dependence on vacuum, and narrow process windows, leading to pore defects, decreased mechanical properties, and low production efficiency.

Method used

By introducing ultrasonic vibrations of specific frequency and power, the resin is promoted to impregnate the fibers during the curing process, and microbubbles are actively driven to migrate and be discharged to the exhaust path. Combined with a vacuum system, the molding process is optimized.

Benefits of technology

It significantly reduces the porosity of composite parts, improves wetting quality and molding efficiency, enhances process stability, broadens the process window, and improves mechanical properties and production efficiency.

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Abstract

本发明涉及一种基于超声波振动辅助导气的复合材料成型方法,属于复合材料产品制造技术领域,包括以下步骤:步骤一:选取复合材料原材料体系,设计铺层顺序并裁剪纤维织物;步骤二:清洗干燥模具型腔,在型腔内铺设干态纤维预制体;步骤三:搭建超声振动装置;步骤四:密封模腔;步骤五:开启树脂灌注管路进行树脂灌注;步骤六:树脂充满型腔后保持超声波振动至树脂初始凝胶阶段;步骤七:脱模得到复合材料制件。本发明,通过引入特定频率和功率的超声波振动,促进固化过程中树脂对纤维浸润,驱动并合并微小气泡使其迅速向排气路径迁移并排出,从而在特定工艺条件下显著降低复合材料制件的孔隙率,提高浸润质量与成型效率。
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