A high-toughness hybrid fiber composite material and a method for producing the same

By using alternating layers of carbon fiber and basalt fiber with multi-angle layup design, combined with a nano-modified resin matrix, the problems of easy delamination under impact load and difficulty in achieving both salt spray corrosion resistance in fiber-reinforced composite materials are solved, achieving a balance between high toughness and corrosion resistance, making it suitable for harsh salt spray environments.

CN122402014APending Publication Date: 2026-07-17DONGYING POWER SUPPLY COMPANY STATE GRID SHANDONG ELECTRIC POWER

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
DONGYING POWER SUPPLY COMPANY STATE GRID SHANDONG ELECTRIC POWER
Filing Date
2026-06-01
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing fiber-reinforced composite materials are prone to delamination and damage propagation under impact loads, and it is difficult to achieve both salt spray corrosion resistance and impact toughness. As a result, impact toughness and corrosion resistance cannot be improved in a coordinated manner.

Method used

By employing an alternating layering and multi-angle layup design of carbon fiber and basalt fiber, combined with a nano-modified resin matrix, the material's impact toughness and salt spray corrosion resistance are enhanced through crack deflection, multi-layer fiber bridging, and synergistic deformation of multi-angle fibers. Carbon nanotubes provide microscopic bridging and interfacial stitching at the interface, strengthening the toughness of the resin matrix.

Benefits of technology

It significantly improves the impact toughness and salt spray corrosion resistance of composite materials, with an impact toughness retention rate of ≥90% and a water absorption rate of ≤1.5%, maintaining long-term stable service in salt spray environment.

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Abstract

本发明涉及复合材料技术领域,具体涉及一种混杂纤维复合材料及其制备方法。复合材料包括碳纤维、玄武岩纤维和含纳米颗粒的纳米改性高性能环氧树脂基体;纤维采用交替铺层结构,铺层可选B2C3B2C3B2、B2C2BC2BC2B2或BCBCBCCBCBCB,C为碳纤维层,B为玄武岩纤维层,碳纤维层为正交铺设或45°偏轴铺设。外层玄武岩纤维提升耐蚀性及韧性,内层碳纤维提高强度和刚度。交替铺层引入多重异质界面,经裂纹偏转、多层纤维桥接及多角度铺设协同提升损伤容限。多壁碳纳米管通过桥接与拔出实现树脂基体与界面强化。材料冲击韧性保留率≥90%,冲击韧性≥150kJ / m2,用于海洋工程等领域。
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