A preparation method of a composite energy-absorbing box and a protective beam assembly

By fabricating composite material energy-absorbing boxes and protective beam assemblies, and utilizing the radial constraints of the load-bearing frame and structural skin, the problems of heavy weight and high maintenance costs of metal energy-absorbing boxes were solved, achieving lightweight and efficient energy management.

CN122402418APending Publication Date: 2026-07-17CHINA MASCH PRECISION FORMING IND TECH RES INST (ANHUI) CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
CHINA MASCH PRECISION FORMING IND TECH RES INST (ANHUI) CO LTD
Filing Date
2026-04-30
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

In modern automotive rear protection systems, metal energy-absorbing boxes are heavy and have high maintenance costs. The failure mechanism of composite material beams and metal energy-absorbing boxes fails to fully utilize the large deformation elastic energy storage of composite materials, resulting in frequent replacements.

Method used

A composite material energy-absorbing box, including an energy-absorbing core, a load-bearing frame, and a structural skin, is formed into a single piece through heat curing. Combined with fiber prepreg and molding processes, a lightweight composite material protective beam assembly is prepared. The load-bearing frame and structural skin provide radial constraint to the energy-absorbing core, achieving elastic energy storage.

Benefits of technology

It reduces self-weight and improves protective performance. Through the dual radial restraint and progressive crushing deformation of composite materials, it efficiently manages collision energy and reduces maintenance costs.

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Abstract

本发明涉及汽车防护梁领域,具体涉及一种复合材料吸能盒及防护梁总成的制备方法,复合材料吸能盒包括吸能芯体、承力骨架和结构蒙皮;吸能芯体具备一个贯通自身的通道,承力骨架穿设并贴合于通道内,结构蒙皮包覆于吸能芯体的外部;制备方法包括以下步骤:将承力骨架穿设于通道内形成组合件;在组合件的外部铺覆纤维预浸料形成预制体;对预制体进行加热固化,使纤维预浸料形成结构蒙皮。本发明指导生产的复合材料吸能盒降低了自重,同时利用承力骨架和结构蒙皮对吸能芯体提供双重径向约束,从而在吸能芯体的前端受到水平后向的冲击载荷时,迫使吸能芯体进行沿承力骨架的长度方向压缩,从而充分利用了复合材料的大变形弹性储能的物理优势。
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