Industrial pure iron refining method with oxygen and aluminum synergic control

By adopting closed-loop control based on initial carbon content for pre-deoxidation, oxygen prediction and correction compensation in the RH refining process, combined with composite modifiers and image recognition to optimize soft blowing, the problems of rigid control strategies, aluminum-oxygen control contradictions and high cost of top slag modification in the RH refining process have been solved. This has enabled high-precision, low-cost intelligent production and ensured the high quality and stability of industrial pure iron.

CN122405936APending Publication Date: 2026-07-17TANGSHAN HEAVY PLATE CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2026-04-29
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

The existing RH refining process has shortcomings in terms of rigid control strategies, prominent contradictions in aluminum-oxygen control, high costs of top slag modification, and lack of closed-loop intelligent control, resulting in insufficient control accuracy, poor stability, and poor industrial applicability.

Method used

The system employs pre-deoxidation based on the initial carbon content of molten steel, combined with closed-loop control involving oxygen prediction and correction compensation. It uses composite modifiers for top slag modification and optimizes soft blowing through image recognition to achieve dynamic adjustment and intelligent production.

Benefits of technology

It achieves precise and highly adaptable control over the deoxidation process, significantly reduces production costs, improves the accuracy of the final oxygen and aluminum content, and ensures product quality consistency and production stability.

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Abstract

本发明公开了一种氧铝协同控制的工业纯铁RH精炼方法,包括下述步骤:S1、基于钢水初始碳含量进行预脱氧;S2、所述RH精炼的脱碳过程中,推算终点钢水氧预测值;S3、采用公式计算脱氧铝预测加入量,检测钢水氧含量得到钢水氧实测值,计算其与终点钢水氧预测值的偏差,根据公式计算脱氧铝修正补偿量;确定脱氧铝最终加入量,根据脱氧铝最终加入量进行铝脱氧。本发明采用独特的预测与修正补偿机制,从根本上克服了单一静态计算策略的局限性,对原料波动、测量误差等干扰具有很强的抑制能力,具有极高的控制精度和适应性,可将终点氧含量稳定控制在30~50ppm,铝含量控制在40~70ppm,命中率提升至95%以上。
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