A process for three-hank tight spinning of multi-component dtys orona filaments

By using a multi-component DTY Sorona filament three-soft compact spinning process, the problem of tension loss in DTY Sorona filament during core-spun and Siro-spun spinning has been solved, achieving stability in yarn quality and improvement in fabric performance, especially in terms of significant improvements in hairiness, strength, abrasion resistance, bulkiness, wrinkle resistance, moisture wicking and breathability.

CN122406433APending Publication Date: 2026-07-17DONGHUA UNIV +1

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
DONGHUA UNIV
Filing Date
2026-06-10
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

DTY Sorona filaments are prone to problems such as tension loss, core exposure and off-center core, uneven doubling, and filament splitting in core-spun and Siro-spun processes, resulting in unstable yarn quality and difficulty in ensuring fabric elasticity and dimensional consistency.

Method used

The multi-component DTY Sorona filament three-soft compact spinning process is adopted. Through the combination of multi-component fine cotton blending and combing, pre-drawing, drawing, roving and three-soft compact spinning machine, the tension of the filament is controlled by the guide tensioner and the five-roller sliding roller. Combined with triple guide rollers and light flexible steel wire traveler, the drafting, twisting and winding are realized to produce three-soft compact yarn.

Benefits of technology

It significantly improves the yarn's hairiness, strength, evenness, abrasion resistance, bulkiness, wrinkle resistance, moisture wicking and breathability. The fabric is soft to the touch, has a high elastic recovery rate, and improves weaving efficiency, making it suitable for high-frequency use scenarios.

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Abstract

本发明属于纺织纤维技术领域,公开了一种适用多组分DTY Sorona长丝三柔紧纺的工艺,包括以下步骤:多组分精细混棉清梳联、预并条、三道混合并条、粗纱、三柔紧纺多组分嵌入及络筒,其中,三柔紧纺多组分嵌入步骤采用加装三重导丝轮的三柔紧纺细纱机,将三根粗纱与三根DTY Sorona长丝同时喂入,在长丝喂入路径上设置导丝张力器和张力盘以控制张力,牵伸机构采用滑溜五罗拉配置,并在导纱钩下方和管纱上方使用双型轻柔性钢丝圈,经牵伸、加捻、卷绕成型制得纱线。本发明通过多组分对称喂入、多级牵伸集聚与三柔紧纺结构协同作用,有效解决了DTY Sorona长丝因高卷曲、高回缩、低摩擦系数导致的张力失控、露芯、并合不均及可纺性差等问题。
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