A large forging manipulator hydraulic system and a control method thereof

By combining a closed-loop pump control circuit and a hydraulic system with a compensation chamber and a multi-stage pressure accumulator, the control accuracy and energy efficiency problems of large forging manipulators under heavy load, high inertia, and strong impact conditions have been solved, achieving efficient and reliable hydraulic drive.

CN122407618APending Publication Date: 2026-07-17TAIYUAN UNIVERSITY OF TECHNOLOGY
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
TAIYUAN UNIVERSITY OF TECHNOLOGY
Filing Date
2026-06-10
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing hydraulic systems for large forging manipulators struggle to balance high control precision, energy efficiency, and reliability under heavy loads, large inertia, and strong impact conditions. Traditional systems suffer from throttling losses, severe heat generation, and insufficient impact resistance.

Method used

By combining the working chamber with a closed pump control circuit, and integrating the compensation chamber with a multi-stage pressure accumulator, the control unit identifies the operating condition type and matches the pressure source to achieve high-precision drive and energy management, recovering and storing energy to improve system energy efficiency.

Benefits of technology

It significantly improves the system's control accuracy and response speed, reduces installed power and heat generation, enhances operational reliability, and adapts to heavy-load, high-inertia, and high-impact operating conditions.

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Abstract

本发明涉及锻造设备动力系统技术领域,具体公开一种大型锻造操作机液压系统及其控制方法,该系统包括多级动力单元、至少一个执行单元和控制单元;动力单元用于提供至少两种不同等级的压力油源;执行单元包括液压缸,液压缸具有驱动负载的第一工作腔和第二工作腔以及用于压力补偿的第三补偿腔和第四补偿腔;两工作腔与对应的闭式泵控回路连接,两补偿腔与多级动力单元连接;控制单元与多级动力单元和各执行单元信号连接,用于根据工况类型控制多级动力单元将匹配的压力油源切换至第三补偿腔和 / 或第四补偿腔。本发明具有良好的缓冲特性,显著降低了装机功率与发热,提高了系统的响应速度、控制精度、运行可靠性及整体能效。
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