Aluminum profile hardness detection analysis method and system

By real-time detection of the surface temperature of aluminum profiles and standardized hardness testing, the problems of low accuracy and poor efficiency in aluminum profile hardness testing have been solved. Data traceability and closed-loop control of process automation have been achieved, improving testing accuracy and efficiency.

CN122409394APending Publication Date: 2026-07-17ZYF LOPSKING MATERIAL TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
ZYF LOPSKING MATERIAL TECH CO LTD
Filing Date
2026-05-13
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

The hardness testing of aluminum profiles suffers from low accuracy and poor efficiency, making it impossible to achieve large-scale online full inspection and closed-loop process control. Furthermore, the automatic testing equipment cannot be adapted to multiple aging furnaces, fails to achieve integrated cooling and testing, and cannot be connected to MES/SAP systems, resulting in difficulties in data traceability.

Method used

By real-time detection of the surface temperature of aluminum profiles, a detection start command is generated, and after surface pretreatment, hardness testing is performed. The hardness value is standardized and compared with the preset standard value. A compensation model is built to eliminate temperature fluctuation deviations, anomaly identification information is analyzed, and process parameters are automatically adjusted to achieve data traceability and automatic anomaly identification.

Benefits of technology

It improves the accuracy and efficiency of aluminum profile hardness testing, realizes data traceability and automated closed-loop control of the process, shortens the abnormal handling cycle, and avoids the generation of batches of unqualified products.

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Abstract

一种铝型材硬度检测分析方法及系统,涉及铝合金型材生产检测设备技术领域。方法包括:获取待检测铝型材并执行定位;实时监测铝型材表面温度,在判定表面温度落入预设温度触发区间时,生成检测启动指令;响应于检测启动指令,对检测区域执行表面预处理后,执行硬度检测,获得硬度值;将硬度值与铝型材身份标识关联存储,将硬度值与预设硬度标准值进行比对,当比对差值超出预设允许偏差范围时,生成异常标识信息。通过采用本申请,有效提升硬度检测的精度与一致性,避免温度波动对检测结果的干扰;消除铝型材表面氧化层对检测精度的影响;硬度值与身份标识的关联存储实现检测数据的全流程可追溯,通过差值比对与异常标识有效降低质量漏检风险。
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