Automatic fiber placement path pre-compensation method and system based on dry running surveying

By using dry-running surveying and error field adaptive compensation technology, the problem of decreased wire placement accuracy caused by mold deviation and changes in layup thickness was solved, realizing a high-precision automatic wire placement process and improving the molding quality of composite material components.

CN122411246APending Publication Date: 2026-07-17SHANGHAI ELECTRIC AUTOMATION GRP CO LTD
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Patent Information

Application Number
CN202610866065.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2026-06-16
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing automated fiber placement technology lacks precise measurement methods and adaptive compensation mechanisms when faced with mold manufacturing deviations and changes in layer thickness, resulting in a gradual decrease in fiber placement accuracy and a reduction in the molding quality of composite material components.

Method used

By adopting a dry-running surveying method, the deviation data of the mold surface is collected by the displacement sensor built into the filament layup head, an error field is constructed, and a compensation model is adaptively selected based on the error field to dynamically compensate the NC code, thereby achieving accurate surveying and adaptive adjustment of the mold surface and the thickness of the laid layer.

Benefits of technology

It enables precise mapping and adaptive compensation of initial manufacturing deviations of the mold and cumulative changes in the thickness of multiple layers, thereby improving the wire laying accuracy and the molding quality of composite material components.

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Abstract

本申请涉及基于干跑测绘的自动铺丝路径预补偿方法及系统,涉及自动铺丝技术领域,包括:自适应确定干跑测绘策略,控制铺丝头沿铺放轨迹以不送丝且不加热的状态运行,并通过位移传感器采集位移偏差数据;以轨迹弧长为参数,将所述位移偏差数据构建为误差场;基于所述误差场,在多层铺放过程中根据已铺层数自适应选择补偿模型,对原始NC代码中各目标点位的坐标进行补偿,得到补偿后NC代码;其中,所述补偿模型包括理论厚度补偿模型、实际厚度反馈补偿模型和厚度趋势预测补偿模型;以所述补偿后NC代码控制铺丝头执行正式铺放。本申请解决了传统补偿方法难以兼顾模具初始偏差与多层累积厚度变化,影响精度效率的技术问题。
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