EMI rejection inductors and methods of constructing EMI rejection inductors

By employing a magnetic core and signal line structure in the inductor and utilizing dielectric components to maintain pin spacing and insulation, the problems of current retention and noise suppression in traditional inductors for Power over Ethernet applications are solved, achieving improved impedance performance and ESD protection in the high frequency range.

CN122417637APending Publication Date: 2026-07-17STEWARD FOSHAN MAGNETICS CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
STEWARD FOSHAN MAGNETICS CO LTD
Filing Date
2025-09-25
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Traditional local area network magnetic common-mode chokes have difficulty maintaining high current in Power over Ethernet (PoE) applications, resulting in increased power capacity and challenges in manufacturing, electrostatic discharge protection, and poor crosstalk noise suppression.

Method used

It adopts a magnetic core and signal line structure. The signal line includes pins partially embedded with dielectric components. The dielectric components maintain pin spacing and insulation. They are bent into a U-shape by a clamp. The dielectric and pins are bent into a gull shape or wing shape. Epoxy resin is used for bonding to ensure solder coplanarity and suppress common-mode noise through a single magnetic circuit.

Benefits of technology

It improves the impedance performance of the inductor, achieves high current load capacity, enhances ESD protection and noise suppression, reduces manufacturing complexity, and provides a compact design for applications in a high frequency range.

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Abstract

本申请涉及EMI抑制电感器和构造EMI抑制电感器的方法。公开了一种用于EMI抑制电感器的新颖的阵列构造。还公开了EMI抑制电感器的示例性实施方式。在示例性实施方式中,电感器包括磁芯,该磁芯包括相对的第一侧和第二侧。开口从第一侧延伸穿过磁芯到第二侧。信号线延伸穿过磁芯的开口。信号线包括部分嵌入介电构件内的引脚,介电构件沿引脚彼此间隔开,使得引脚的第一端部和第二端部被暴露并且不嵌入介电构件内。介电构件被配置为将引脚保持就位,从而有助于保持引脚间距而不变形和 / 或在引脚之间保持足够距离,使得引脚之间的绝缘通过引脚之间的空气并通过介电构件来提供。
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