A bonding head apparatus and method for heterogeneous integrated chip thermal compression bonding process

By designing a bonding head device composed of a matrix of micro actuators, the problems of uneven pressure and poor compatibility of traditional bonding heads in the thermo-press bonding of heterogeneous integrated chips are solved, achieving high-precision pressure and temperature control and ensuring uniform bonding of heterogeneous integrated chips.

CN122421802APending Publication Date: 2026-07-17CHIPMOS TECHNOLOGIES (SHANGHAI) LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
CHIPMOS TECHNOLOGIES (SHANGHAI) LTD
Filing Date
2026-05-09
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Traditional bonding heads suffer from uneven pressure distribution, poor compatibility, and poor initial thermal contact due to warping in the thermocompression bonding process of heterogeneous integrated chips. They cannot achieve ultra-high resolution, continuous programmable pressure control of the area, and customized bonding environment.

Method used

Design a bonding head device that uses a matrix of thousands of independently controllable micro-actuators. The device defines arbitrary two-dimensional pressure distribution through software programming and can actively deform to conform to the warped surface of the chip, achieving precise local pressure application and uniform global bonding.

Benefits of technology

It achieves ultra-high resolution, area-domain continuous programmable pressure control for heterogeneous integrated chips, compensates for warpage, provides a customized bonding environment, and ensures independent and precise temperature and pressure control for each chipplet.

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Abstract

本发明涉及芯片技术领域,具体地说是一种用于异构集成芯片热压键合工艺的键合头装置及方法。包括键合头、键合工作台,所述的键合头下端设有呈矩阵排列的若干微执行器单元,每个微执行器单元下端固定连接导热触头一,键合工作台上方设有若干微型电加热器,微型电加热器上端固定连接导热触头二,导热触头二一侧设有温度传感器。所述的微执行器单元包括驱动单元、微型力传感器,驱动单元一端固定在键合头腔体内,驱动单元另一端连接微型力传感器。同现有技术相比,实现了键合头工作面压力的“面域可编程”控制,通过成千上万个独立微执行器生成任意二维压力场,完美补偿热梯度与材料差异,根除压力不均。
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