Electromagnetic commutating valve fault diagnosis method based on physical information neural network
By using a physical information neural network-based method, combined with the physical structure and electromechanical-hydraulic coupling dynamic model of the electromagnetic directional valve, the mechanistic characteristic parameters of the electromagnetic directional valve are inverted and classified. This solves the problems of lack of mechanistic depth and insensitivity to early faults in the existing technology, and achieves high-precision and low-cost fault diagnosis.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- YANSHAN UNIV
- Filing Date
- 2026-04-30
- Publication Date
- 2026-07-21
AI Technical Summary
Existing fault diagnosis methods for electromagnetic directional valves lack mechanistic depth, failing to delve into mechanistic characteristic parameters that cannot be directly measured, such as the viscous friction coefficient of the valve core and the stiffness of the reset spring. Furthermore, they are insensitive to early, minor faults, have limited classification accuracy, rely on a large amount of fault data to train models, exhibit poor generalization ability under small sample conditions, and result in diagnostic results lacking physical meaning and high implementation costs.
A physical information neural network-based approach is adopted. By constructing a multi-source dataset and combining the physical structure of the electromagnetic directional valve with the electromechanical-hydraulic coupling dynamic model, simulation data is generated. An inversion model is constructed and the physical information neural network is trained to realize the inversion of 5-dimensional mechanism features and fault classification. Wavelet operator algorithm and backpropagation algorithm are used to optimize the model and combine existing sensors for signal acquisition.
It enables in-depth diagnosis of the internal physical state of electromagnetic directional valves, accurately locates the root cause of faults, precisely captures early and subtle faults, reduces reliance on fault data, adapts to complex operating conditions, improves diagnostic accuracy and coverage, and reduces implementation costs.
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