Deep drying adsorption mechanism for natural gas dehydration
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-06-29
- Publication Date
- 2026-08-11
AI Technical Summary
目前,行业内天然气脱水主流技术主要包括低温冷凝脱水、三甘醇吸收脱水及固体吸附深度脱水三类,各技术广泛应用于不同工况的天然气净化场景,但是在后期的深度脱水过程中,一般采用固体将水分吸收,然后用高温干气反吹,把吸附的水吹脱出来,冷却排水再次循环利用,减少财产支出,传统的固体吸附过程中,由于天然气需要不间断的脱水,因此要么在吸附完成后停止脱水工作进行固体更换,要么增大场地让多台脱水装置循环使用,前者降低了工作效率,后者增大了场地需求,造成资源浪费
[0005]与现有技术相比,本发明的有益效果是:通过固体吸附将天然气脱水,且设有吸附机构和替换机构,在天然气进入后依次被吸附机构内的固体和替换机构内的固体多次吸附脱水,完成脱水的转换率,且在底层的吸附固体吸附完水分后重量增大,对弹簧进行挤压下移,触发替换警报,然后通过刮板对固体推出至挡板外进行干燥处理,同时,上方的替换机构内的推板将其内部的吸附固体推出掉落在底部的吸附板上继续作业,完成不间断更换吸附,且干燥后的吸附固体通过输料管输送至最上方的替换机构内,增大吸附效率,减少场地资源损耗。
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Figure CN122537906A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of natural gas equipment technology, specifically to a deep drying adsorption mechanism for natural gas dehydration. Background Technology
[0002] Natural gas, as a clean and efficient fossil energy source, is widely used in fields such as residential gas supply, industrial production, liquefied energy storage, and chemical raw material preparation. The raw wet natural gas obtained from oil and gas field extraction usually contains saturated water vapor, along with small amounts of impurities such as condensate oil, hydrogen sulfide, carbon dioxide, and suspended solids. Therefore, after natural gas is extracted, it requires multiple cleaning processes, one of which is the dehydration of the natural gas. Currently, the mainstream technologies for natural gas dehydration in the industry mainly include three categories: low-temperature condensation dehydration, triethylene glycol absorption dehydration, and solid adsorption deep dehydration. These technologies are widely used in natural gas purification scenarios under various operating conditions. However, in the later stages of deep dehydration, solids are generally used to absorb the moisture, followed by backflushing with high-temperature dry gas to remove the adsorbed water. The cooled wastewater is then recycled, reducing property costs. In traditional solid adsorption processes, because natural gas requires continuous dehydration, either the dehydration process must be stopped after adsorption is complete for solid replacement, or the space must be increased to allow multiple dehydration units to be used in rotation. The former reduces work efficiency, while the latter increases space requirements and wastes resources. Summary of the Invention
[0003] The purpose of this invention is to provide a deep drying adsorption mechanism for natural gas dehydration, so as to solve the problems mentioned in the background art.
[0004] By adopting the above technical solutions, it is possible to continuously perform deep dehydration of natural gas and achieve intelligent operation, thereby reducing the waste of site resources.
[0005] Compared with the prior art, the beneficial effects of the present invention are as follows: natural gas is dehydrated by solid adsorption, and an adsorption mechanism and a replacement mechanism are provided. After the natural gas enters, it is adsorbed and dehydrated multiple times by the solid in the adsorption mechanism and the solid in the replacement mechanism in sequence, thus completing the dehydration conversion rate. After the bottom adsorbed solid absorbs water, its weight increases, which squeezes the spring downward and triggers the replacement alarm. Then, the solid is pushed out of the baffle by the scraper for drying. At the same time, the push plate in the replacement mechanism above pushes the adsorbed solid inside it to fall onto the bottom adsorption plate to continue the operation, thus completing uninterrupted adsorption replacement. The dried adsorbed solid is transported to the top replacement mechanism through the conveying pipe, which increases the adsorption efficiency and reduces the consumption of site resources. Attached Figure Description
[0006] Figure 1 This is a schematic diagram of the main structure of the present invention; Figure 2This is a schematic diagram of the adsorption box structure of the present invention; Figure 3 This is a schematic diagram of the internal cross-sectional structure of the adsorption box of the present invention.
[0007] In the diagram: 1. Adsorption chamber; 2. Drying chamber; 3. Adsorption mechanism; 301. Spring; 302. Support plate; 303. Through hole; 304. First screw; 305. First screw block; 306. Baffle; 307. Scraper; 308. Adsorption plate; 4. High temperature generator; 5. Replacement mechanism; 501. Second screw; 502. Second screw block; 503. Fixing plate; 504. Push plate; 505. Second motor; 6. Feeding pipe; 7. First motor. Detailed Implementation
[0008] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0009] Please see Figure 1-3 This invention provides a technical solution: a deep drying adsorption mechanism for natural gas dehydration, comprising: an adsorption chamber 1, a drying chamber 2 outside the adsorption chamber 1, and an adsorption mechanism 3 inside the adsorption chamber 1. The adsorption mechanism 3 includes a spring 301, a support plate 302, a through hole 303, a first screw 304, a first screw block 305, a baffle 306, and a scraper 307. A high-temperature device 4 is provided inside the drying chamber 2, and a replacement mechanism 5 is provided inside the adsorption chamber 1. The replacement mechanism 5 includes a second screw 501, a second screw block 502, a fixing plate 503, and a push plate 504. The adsorption chamber 1 performs deep dehydration of natural gas, and the drying chamber 2 uses the high-temperature device 4 to dry the adsorbed solids with high-temperature air blowing for easy reuse. The adsorption mechanism 3 completes the initial adsorption operation, and multiple replacement mechanisms 5 achieve secondary adsorption to ensure the dehydration rate.
[0010] The outer wall of the adsorption chamber 1 is connected to the drying chamber 2 through a through hole 303. A baffle 306 is rotatably connected to the outer wall of the through hole 303. A first screw 304 is provided inside the adsorption chamber 1. A first screw block 305 is threadedly connected to the outer wall of the first screw 304. A scraper 307 is rotatably connected to the outer wall of the first screw block 305. A support plate 302 is fixedly connected inside the adsorption chamber 1. A spring 301 is fixedly connected above the support plate 302. An adsorption plate 308 is fixedly connected above the spring 301. The adsorption plate 308 and the scraper 307 are connected... 7-phase compatibility; the adsorption plate 308 is a screening grid plate with shaking function; a first motor 7 is fixedly connected to the outside of the adsorption box 1, and the first motor 7 is fixedly connected to the first screw 304; a hole for the first screw 304 is opened in the inner wall of the adsorption box 1, and then the first screw block 305 forms a self-limiting position. When not in use, the scraper 307 is stored in the hole. When in use, it rotates to contact the surface of the adsorption plate 308 to push the solid to the baffle 306. The baffle 306 opens, the material is pushed out, and drying is carried out. The baffle 306 is a valve with sealing effect.
[0011] The adsorption box 1 is equipped with multiple replacement mechanisms 5 located above the adsorption mechanism 3. A fixed plate 503 is fixedly connected inside the adsorption box 1. A second motor 505 is fixedly connected to the outer wall of the adsorption box 1. A second screw 501 is fixedly connected to the output shaft of the second motor 505. A second screw block 502 is threadedly connected to the outer side of the second screw 501. A push plate 504 is rotatably connected to the side wall of the second screw block 502. The replacement mechanisms 5 are distributed in opposite directions at an incline. The fixed plate 503 inside the replacement mechanism 5 is an inclined plate, which facilitates the flat spreading of materials. The second screw block 501 moves with the rotation of the second screw 501, pushing the materials on the fixed plate 503 to fall to the next layer, and finally completing the replacement of materials on the bottom adsorption plate 308.
[0012] The drying chamber 2 is equipped with a conveying pipe 6, which is connected to the replacement mechanism 5 at the top. The dried material enters the top through the conveying pipe 6 to complete the uninterrupted replacement operation and increase work efficiency.
Claims
1. A deep drying adsorption mechanism for natural gas dehydration, characterized by: include: An adsorption box (1) is provided outside the adsorption box (1) and a drying box (2) is provided inside the adsorption box (1). The adsorption mechanism (3) includes a spring (301), a support plate (302), a through hole (303), a first screw (304), a first screw block (305), a baffle (306) and a scraper (307). The drying box (2) is provided inside a high temperature device (4). The adsorption box (1) is provided inside a replacement mechanism (5). The replacement mechanism (5) includes a second screw (501), a second screw block (502), a fixing plate (503) and a push plate (504).
2. The deep drying adsorption mechanism for natural gas dehydration according to claim 1, characterized in that: The outer wall of the adsorption box (1) is connected to the drying box (2) through a through hole (303). A baffle (306) is rotatably connected to the outer wall of the through hole (303). A first screw (304) is provided inside the adsorption box (1). A first screw block (305) is threadedly connected to the outer wall of the first screw (304). A scraper (307) is rotatably connected to the outer wall of the first screw block (305). A support plate (302) is fixedly connected inside the adsorption box (1). A spring (301) is fixedly connected above the support plate (302). An adsorption plate (308) is fixed above the spring (301). The adsorption plate (308) is adapted to the scraper (307).
3. The deep drying adsorption mechanism for natural gas dehydration according to claim 1, characterized in that: The adsorption box (1) is located above the adsorption mechanism (3) and has multiple sets of replacement mechanisms (5). The adsorption box (1) is fixedly connected to a fixing plate (503). The adsorption box (1) is fixedly connected to a second motor (505) on the outer side wall. The output shaft of the second motor (505) is fixedly connected to a second screw (501). The outer side of the second screw (501) is threadedly connected to a second screw block (502). The side wall of the second screw block (502) is rotatably connected to a push plate (504).
4. The deep drying adsorption mechanism for natural gas dehydration according to claim 1, characterized in that: The drying chamber (2) is equipped with a conveying pipe (6) inside, which is connected to the replacement mechanism (5) at the top.
5. The deep drying adsorption mechanism for natural gas dehydration according to claim 1, characterized in that: The replacement mechanism (5) is distributed in opposite directions at an angle.
6. The deep drying adsorption mechanism for natural gas dehydration according to claim 2, characterized in that: The adsorption plate (308) is a screening grid plate with a shaking function.
7. The deep drying adsorption mechanism for natural gas dehydration according to claim 1, characterized in that: The adsorption box (1) is fixedly connected to a first motor (7), and the first motor (7) is fixedly connected to a first screw (304).