Galvanizing device with adjusting function for short section machining
By introducing lifting structures and stirring structures into galvanizing equipment, the problems of cumbersome operations and uneven galvanizing in short-section processing are solved, and the galvanizing efficiency and uniformity are improved, and the working efficiency is improved.
Patent Information
- Application Number
- CN202420371446.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-28
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-02-28
AI Technical Summary
The existing galvanizing equipment is complicated to operate in short section processing and takes a long time. The short sections are easily stacked during the soaking process, resulting in uneven galvanizing and low working efficiency.
A galvanizing device for short-section processing with adjustment function is designed, including a lifting structure and a stirring structure. The stirring effect is achieved by driving the stirring rod to rotate and drive the fan gear and the ring internal gear to swing, and the first motor drives the active The gears and wire coils realize up and down adjustment of the galvanized frame, and combine the fan and electric heating wire to achieve rapid air drying.
It improves the galvanizing efficiency and uniformity of short sections, reduces manual operation, shortens the galvanizing time, and improves work efficiency.
Smart Images

Figure CN222160311U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of short section processing, in particular to a galvanizing device for short section processing with an adjustment function. Background Art
[0002] Galvanizing refers to the surface treatment technology of coating a layer of zinc on the surface of metal, alloy or other materials for aesthetic and rust-proof purposes. The main method used is hot-dip galvanizing. The zinc coating is thicker, with fine, uniform and non-porous crystals and good corrosion resistance. The zinc layer obtained by electroplating is purer and corrodes slowly in acid, alkali and other mists, which can effectively protect the fastener matrix. The zinc coating is passivated by chromic acid to form white, colorful, military green, etc., which is beautiful and has a certain decorative effect. The fields involved in galvanizing are becoming more and more extensive. The application of fastener products has spread to machinery manufacturing, production of galvanized chain link fences, electronics, precision instruments, chemicals, transportation, aerospace, etc., which are of great significance in the national economy. The existing galvanizing equipment generally hangs the short pieces for immersion, galvanizing and drying. This galvanizing method is not only cumbersome to operate but also consumes a lot of time. In addition, the short sections are easily stacked together during the immersion process, which makes it easy to stack the short sections together when hot-dip galvanizing a large number of short sections. The operation time is long and it is easy to be uneven, resulting in low work efficiency. Utility Model Content
[0003] The purpose of the utility model is to provide a galvanizing device for short section processing with an adjustment function in view of the shortcomings of the prior art, so as to solve the problem proposed in the above background technology that the existing galvanizing equipment suspends the short pieces for immersion, galvanizing and drying, which makes the operation complicated and consumes a lot of time, and the short sections are easily stacked together during the immersion process, resulting in uneven galvanizing and low work efficiency.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a galvanizing device for short section processing with an adjustment function, comprising a lifting structure, a stirring structure being provided directly below the lifting structure;
[0005] The stirring structure comprises a galvanized frame, a second motor is fixedly arranged on the outside of the galvanized frame, a plurality of stirring rods are arranged inside the galvanized frame, and the second motor drives the stirring rods to rotate;
[0006] The middle of the stirring rod is fixedly connected with a sector gear, the sector gear is meshed with an annular internal gear ring for transmission, and connecting rods are fixedly arranged at both ends of the annular internal gear ring.
[0007] By adopting the above technical solution, the second motor is set to drive the stirring rod to rotate, and the rotation of the stirring rod drives the fan gear to rotate. During the rotation of the fan gear, the annular internal gear ring swings left and right, thereby causing the connecting rod on the annular internal gear ring to swing left and right, thereby achieving a stirring effect.
[0008] Preferably, the lifting structure comprises a galvanizing pool, a support frame is fixedly arranged on the galvanizing pool, and an adjustment frame is arranged directly below the support frame.
[0009] By adopting the above technical solution, the galvanizing pool galvanizes the short sections that need to be galvanized, and the support frame is provided to provide force support for the entire device and structural parts.
[0010] Preferably, two wire rolls are symmetrically arranged in the adjustment frame, one of the wire rolls is fixedly connected to a driving gear, and the driving gear is driven to rotate by the first motor.
[0011] Preferably, the driving gear is meshed with the driven gear through a belt, and the driven gear is fixedly connected to another wire roll.
[0012] By adopting the above technical solution, the first motor is set to drive the driving gear to rotate. During the rotation of the driving gear, the driven gear is rotated through the belt, thereby causing the steel wire on the wire roll to be wound or unwound, thereby achieving an up and down adjustment effect.
[0013] Preferably, a blower is arranged just above the inside of the adjustment frame, a fan is arranged just below the blower, a heating wire is arranged just below the fan, heating is controlled by a controller, the heating wire is fixedly connected to a connecting pipe, a plurality of connecting branch pipes are connected to the connecting pipe, the connecting branch pipes are connected to an air supply pipe, and a plurality of air supply outlets are opened on the air supply pipe.
[0014] By adopting the above technical scheme, air is sucked in by the arranged blower, and then transmitted to the fan to make the fan rotate. During the rotation of the fan, cold air is transmitted to the heating wire. After the heating wire is controlled by the controller to make heat, the cold air transmitted by the fan is converted into hot air. The hot air is then transmitted to the air supply pipe through the connecting pipe and the connecting branch pipe, and is sent out from the multiple air supply ports opened on the air supply pipe, thereby achieving the effect of quickly air-drying the galvanized short section.
[0015] Preferably, telescopic rods are symmetrically arranged at both ends of the adjustment frame, and the telescopic rods are pulled and adjusted by the steel wire on the steel wire coil.
[0016] Preferably, the telescopic rod is fixedly connected to the galvanized frame.
[0017] By adopting the above technical solution, the telescopic rod is adjusted up and down by pulling the steel wire on the steel wire coil, so that the galvanized frame moves up and down, thereby achieving the effect of adjusting the galvanized frame up and down.
[0018] Compared with the prior art, the utility model has the following beneficial effects: the galvanizing device for short section processing with an adjustment function is
[0019] (1) This case sets up a lifting structure to solve the problem that the existing galvanizing equipment short sections are generally soaked and lifted manually, which results in low work efficiency when a large number of short sections are hot-dip galvanized. The first motor drives the driving gear to rotate, and the belt drives the driven gear to rotate during the rotation of the driving gear. The rotation of the driving gear and the driven gear will cause the two wire reels to rotate, thereby causing the steel wire on the wire reel to be wound or unwound, thereby causing the telescopic rod to move up and down. The movement of the telescopic rod will cause the galvanizing frame to move up and down, thereby achieving an up and down adjustment effect, thereby facilitating the loading and unloading of the short sections;
[0020] (2) By setting up a stirring structure, the problem that the existing galvanizing equipment generally suspends the short pieces for immersion, galvanizing and drying is solved. This galvanizing method is not only cumbersome to operate but also consumes a lot of time. The stirring rod is driven by a second motor to rotate. The rotation of the stirring rod drives the fan gear to rotate. The rotation of the fan gear causes the annular inner gear ring to swing left and right, thereby causing the connecting rod on the annular inner gear ring to swing left and right, further playing the role of stirring the short section, so that the galvanizing is more sufficient and uniform. In addition, this method can galvanize while immersing, thereby accelerating the galvanizing. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic diagram of the front cross-sectional structure of the utility model;
[0022] Figure 2 This is a top view schematic diagram of the stirring structure of the utility model;
[0023] Figure 3 This is a schematic diagram of the telescopic rod structure of the utility model;
[0024] Figure 4 For this utility model Figure 1 The enlarged structural diagram at A in the middle;
[0025] Figure 5 For this utility model Figure 1 Enlarged structural diagram at B in the middle.
[0026] In the figure: 1. lifting structure; 2. stirring structure; 101. galvanizing tank; 102. supporting frame; 103. adjusting frame; 104. wire roll; 105. driving gear; 106. first motor; 107. belt; 108. driven gear; 109. blower; 110. fan; 111. heating wire; 112. connecting pipe; 113. connecting branch pipe; 114. air supply pipe; 115. telescopic rod; 201. galvanizing frame; 202. second motor; 203. stirring rod; 204. sector gear; 205. annular inner gear ring; 206. connecting rod. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] See also Figure 1-5 , the utility model provides a technical solution: a galvanizing device for short section processing with an adjustment function;
[0029] like Figure 1 and Figure 2 As shown, it includes a lifting structure 1, which includes a galvanizing pool 101, on which a support frame 102 is fixedly arranged, and an adjustment frame 103 is arranged directly below the support frame 102, wherein the galvanizing pool 101 galvanizes the short sections that need to be galvanized, and the support frame 102 is arranged to provide force support for the overall device and structural parts.
[0030] like Figure 1 and Figure 4 As shown, two wire reels 104 are symmetrically arranged in the adjustment frame 103, one of the wire reels 104 is fixedly connected to a driving gear 105, the driving gear 105 is driven to rotate by a first motor 106, the driving gear 105 is meshed with a driven gear 108 through a belt 107, the driven gear 108 is fixedly connected to the other wire reel 104, and telescopic rods 115 are symmetrically arranged at both ends of the adjustment frame 103, the telescopic rods 115 are pulled and adjusted by the steel wire on the wire reel 104, and the telescopic rods 115 are fixedly connected to the galvanized frame 201, wherein, through The first motor 106 is provided to drive the driving gear 105 to rotate. During the rotation of the driving gear 105, the driven gear 108 is rotated through the belt 107. The rotation of the driving gear 105 and the driven gear 108 will rotate the two wire reels 104, thereby causing the steel wire on the steel wire reel 104 to be wound or unwound. During the winding or unwinding process of the steel wire on the steel wire reel 104, the telescopic rod 115 will be pulled up and down. When the telescopic rod 115 moves up and down, the galvanized frame 201 will move up and down, thereby achieving the effect of up and down adjustment, thereby facilitating the taking and loading of the short section.
[0031] like Figure 1 and Figure 3As shown, a fan 109 is arranged just above the inside of the adjustment frame 103, a fan 110 is arranged just below the fan 109, and a heating wire 111 is arranged just below the fan 110. The heating wire 111 is controlled by a controller to heat. The heating wire 111 is fixedly connected to a connecting pipe 112, and a plurality of connecting branch pipes 113 are connected to the connecting pipe 112. The connecting branch pipes 113 are connected to an air supply pipe 114, and a plurality of air supply ports are opened on the air supply pipe 114. The machine 109 sucks in air and transmits it to the fan 110 to rotate the fan 110. During the rotation of the fan 110, the cold air is transmitted to the heating wire 111. The heating wire 111 controls the heating through the controller and converts the cold air transmitted by the fan 110 into hot air. The hot air is then transmitted to the air supply pipe 114 through the connecting pipe 112 and the connecting branch pipe 113, and then sent out from the multiple air supply ports opened on the air supply pipe 114, thereby achieving the effect of quickly drying the galvanized short section.
[0032] like Figure 2 As shown, a stirring structure 2 is provided directly below the lifting structure 1, and the stirring structure 2 includes a galvanizing frame 201, a second motor 202 is fixedly provided on the outer side of the galvanizing frame 201, and a plurality of stirring rods 203 are provided in the galvanizing frame 201, and the second motor 202 drives the stirring rod 203 to rotate, and a sector gear 204 is fixedly connected in the middle of the stirring rod 203, and the sector gear 204 is meshed with an annular internal gear ring 205 for transmission, and connecting rods 206 are fixedly provided at both ends of the annular internal gear ring 205, wherein the stirring rod 203 is driven to rotate by the second motor 202, and the sector gear 204 is driven to rotate during the rotation of the stirring rod 203, and the annular internal gear ring 205 is swung left and right during the rotation of the sector gear 204, so that the connecting rod 206 on the annular internal gear ring 205 is swung left and right, thereby playing the effect of a stirring nipple, and the galvanizing is made more sufficient and uniform by the stirring nip, and galvanizing can be carried out while immersing by this method, thereby accelerating the galvanizing.
[0033] The directions or positional relationships indicated by terms such as "center", "longitudinal", "lateral", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" are based on the directions or positional relationships shown in the accompanying drawings. They are merely simplified descriptions for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the protection content of the present invention.
[0034] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. A galvanizing device for short section processing with an adjustment function, comprising a lifting structure (1), characterized in that: A stirring structure (2) is provided directly below the lifting structure (1), and the lifting structure (1) comprises a galvanizing pool (101), a support frame (102) is fixedly provided on the galvanizing pool (101), and an adjustment frame (103) is provided directly below the support frame (102); The stirring structure (2) comprises a galvanized frame (201), a second motor (202) is fixedly arranged outside the galvanized frame (201), a plurality of stirring rods (203) are arranged inside the galvanized frame (201), and the second motor (202) drives the stirring rods (203) to rotate; The stirring rod (203) is fixedly connected to a sector gear (204) in the middle, the sector gear (204) is meshed with an annular internal gear ring (205) for transmission, and connecting rods (206) are fixedly arranged at both ends of the annular internal gear ring (205).
2. A galvanizing device for short section processing with an adjustment function according to claim 1, characterized in that: Two steel wire rolls (104) are symmetrically arranged in the adjustment frame (103), one of the steel wire rolls (104) is fixedly connected to a driving gear (105), and the driving gear (105) is driven to rotate by a first motor (106).
3. A galvanizing device for short section processing with an adjustment function according to claim 2, characterized in that: The driving gear (105) is meshed with a driven gear (108) through a belt (107) for transmission, and the driven gear (108) is fixedly connected to another wire roll (104).
4. The galvanizing device for short section processing with an adjustment function according to claim 1, characterized in that: A fan (109) is arranged just above the inside of the adjustment frame (103), a fan (110) is arranged just below the fan (109), a heating wire (111) is arranged just below the fan (110), the heating wire (111) is controlled by a controller to generate heat, the heating wire (111) is fixedly connected to a connecting pipe (112), a plurality of connecting branch pipes (113) are connected to the connecting pipe (112), the connecting branch pipes (113) are connected to an air supply pipe (114), and a plurality of air supply ports are provided on the air supply pipe (114).
5. The galvanizing device for short section processing with an adjustment function according to claim 1, characterized in that: Telescopic rods (115) are symmetrically arranged at both ends of the adjustment frame (103), and the telescopic rods (115) are pulled and adjusted by the steel wire on the steel wire coil (104).
6. A galvanizing device for short section processing with an adjustment function according to claim 5, characterized in that: The telescopic rod (115) is fixedly connected to the galvanized frame (201).
