Tunnel secondary lining steam curing trolley
By introducing swing components into the tunnel two-lined steam health trolley, the circumferential swing and height adjustment of the steam spray rod is solved, and the problem of difficulty in effectively maintaining the inner wall of the arched tunnel in the prior art is improved, and the maintenance effect and flexibility are improved.
Patent Information
- Application Number
- CN202420717687.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-09
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-09
AI Technical Summary
When used in existing steam maintenance trolleys, the steam spray rod can only be moved in a straight line, making it difficult to effectively maintain the inner wall of the tunnel with an arched top. It also requires frequent adjustment of the spray rod height, which is inconvenient to use and poor effect.
A tunnel two-lined steam health trolley is designed, using swing components to control the overall height through the height push rod to achieve linear motion, and the steam spray rod can be circumferentially swinged through the swing mechanism to adapt to the maintenance of the arched inner wall, and the swing radius can be Free regulation.
It realizes efficient maintenance of the arched inner wall of the tunnel, which is easy to use, has excellent maintenance effect, improves the flexibility and adaptability of the device, and is suitable for tunnel inner walls of different shapes and arches.
Smart Images

Figure CN222162635U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of tunnel construction, and more specifically, particularly relates to a steam curing trolley for a second lining of a tunnel. Background Art
[0002] "Secondary lining" is a term used in tunnel construction, which refers to the work of continuing to reinforce the surrounding areas of the tunnel after reinforcement. The secondary lining of the tunnel is the main load-bearing type, and the durability and strength of the concrete are strictly required. Therefore, during the construction of the secondary lining of the tunnel, maintenance construction is required to ensure the durability and strength of the concrete. The current maintenance method generally uses steam maintenance on a curing trolley.
[0003] When the existing steam maintenance trolley is in use, its maintenance steam spray rod can only move in a straight line. This maintenance path cannot perform maintenance operations on the inner wall of the tunnel with an arched top. During maintenance, it is necessary to adjust the use height of the maintenance steam spray rod in real time according to the arch of the tunnel top, which is troublesome, has poor maintenance effect, and is not practical. Utility Model Content
[0004] The disclosed embodiment relates to a steam curing trolley for the secondary lining of a tunnel, wherein the swing component can control its overall height through a height push rod, thereby realizing the maintenance of the inner side wall of the tunnel by linear motion. At the same time, the swing component has a swing maintenance function, that is, the steam spray rod can swing in a circle to realize the maintenance operation of the arched inner wall of the tunnel. The use is convenient and the maintenance effect is excellent. The swing radius of the swing component can be freely adjusted and used, and can adapt to the stable maintenance operation of the inner walls of tunnels of different shapes and arches. The flexibility, adaptability and practicality are extremely strong.
[0005] In a first aspect, the present disclosure provides a tunnel secondary lining steam curing trolley, comprising a mounting assembly, the mounting assembly comprising a connecting seat, a height push rod and a steam spray rod, the connecting seat being fixedly mounted on the mounting seat of the curing trolley, and the height push rod being fixedly mounted on the top of the connecting seat; and further comprising a swing assembly, the swing assembly being composed of a drive control mechanism and a swing mechanism;
[0006] The drive control mechanism includes a mechanism seat, an adjustment motor, an adjustment rod, a swing motor, a driving rod and a connecting gear. The mechanism seat is fixedly mounted on the top of the push rod of the height push rod, and the adjustment motor and the swing motor are respectively fixedly mounted on the left and right sides of the top of the mechanism seat. The adjustment rod and the driving rod are respectively rotatably connected to the inside of the left and right sides of the mechanism seat. The rotating shaft of the adjustment motor is transmission-connected to the top of the driving rod, and the rotating shaft of the swing motor is transmission-connected to the top of the driving rod.
[0007] The swing mechanism includes a positioning seat, a swing arm, a lifting arm and a lifting push rod. The positioning seat is inserted into the left inner part of the mechanism seat, and the swing arm is rotatably connected to the side of the positioning seat, the lifting arm is inserted into the top of the swing arm, the lifting push rod is fixedly installed inside the swing arm, and the push rod top of the lifting push rod is fixedly installed at the bottom of the lifting arm, the connecting gear is rotatably connected to the side of the positioning seat, the steam spray rod is fixedly installed on the top of the lifting arm, and the steam spray rod is connected to the steam pipe.
[0008] In at least some embodiments, the cross-sectional shape of the seat body of the positioning seat is "T"-shaped, and a track groove is provided inside the mechanism seat, and the positioning seat is inserted into the inside of the track groove.
[0009] In at least some embodiments, the rod body of the adjusting rod is provided with threads on the outside, and the adjusting rod is screwed to the inside of the positioning seat through the threads of the rod body.
[0010] In at least some embodiments, a swing gear is provided outside the rotating shaft of the swing arm, and the swing gear and the connecting gear are meshed with each other for transmission.
[0011] In at least some embodiments, the cross-sectional shape of the middle rod body of the driving rod is a regular polygon, and a driving groove is provided inside the connecting gear, and the rod body portion of the driving rod with a regular polygonal cross-section is inserted into the driving groove.
[0012] Compared with the prior art, the utility model has the following beneficial effects:
[0013] The overall height of the swing component can be controlled by the height push rod, thereby realizing the maintenance of the inner side wall of the tunnel by linear motion. At the same time, the swing component has a swing maintenance function, that is, the steam spray rod can swing in a circle to realize the maintenance operation of the arched inner wall of the tunnel. It is easy to use and has excellent maintenance effect. The swing radius of the swing component can be freely adjusted and used, which can adapt to the stable maintenance operation of the inner wall of tunnels of different shapes and arches, thereby improving the flexibility, adaptability and practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a structural schematic diagram of the utility model.
[0015] Figure 2 It is a schematic diagram of the internal structure of the utility model.
[0016] Figure 3 It is a structural schematic diagram of the utility model after the swing mechanism is disassembled.
[0017] Figure 4 This utility model Figure 2 A schematic diagram of the internal structure of the middle lifting arm 303 when the swing radius is adjusted under the premise that the maximum height of the swing stroke remains unchanged.
[0018] Figure 5 This utility model Figure 2 A schematic diagram of the internal structure when the maximum height of the swing stroke of the lifting arm 303 is changed to adjust the swing radius.
[0019] In the figure, the corresponding relationship between the component names and the figure numbers is as follows:
[0020] 1. Installation assembly; 101. Connecting seat; 102. Height push rod; 103. Steam spray rod; 2. Drive control mechanism; 201. Mechanism seat; 2011. Track groove; 202. Adjusting motor; 203. Adjusting rod; 204. Swinging motor; 205. Driving rod; 206. Connecting gear; 2061. Driving groove; 3. Swinging mechanism; 301. Positioning seat; 302. Swinging arm; 3021. Swinging gear; 303. Lifting arm; 304. Lifting push rod. DETAILED DESCRIPTION
[0021] The implementation of the utility model is further described in detail below in conjunction with the drawings and examples.
[0022] As attached Figure 1 To Attachment Figure 5 As shown:
[0023] Embodiment 1: The utility model provides a tunnel secondary lining steam curing trolley, comprising a mounting assembly 1, the mounting assembly 1 comprising a connecting seat 101, a height push rod 102 and a steam spray rod 103, the connecting seat 101 is fixedly mounted on the mounting seat of the curing trolley, and the height push rod 102 is fixedly mounted on the top of the connecting seat 101, the height push rod 102 can drive the swing assembly to move up and down as a whole, so that after the spraying direction of the steam spray rod 103 is set, the secondary lining curing operation on the vertical inner wall of the tunnel can be realized, and the use is convenient and flexible; it also includes a swing assembly, and the swing assembly is composed of a drive control mechanism 2 and a swing mechanism 3;
[0024] The driving mechanism 2 includes a mechanism seat 201, an adjusting motor 202, an adjusting rod 203, a swinging motor 204, a driving rod 205 and a connecting gear 206. The mechanism seat 201 is fixedly mounted on the top of the push rod of the height push rod 102, and the adjusting motor 202 and the swinging motor 204 are respectively fixedly mounted on the left and right sides of the top of the mechanism seat 201, the adjusting rod 203 and the driving rod 205 are respectively rotatably connected to the inside of the left and right sides of the mechanism seat 201, the rotating shaft of the adjusting motor 202 is transmission-connected to the top of the driving rod 205, and the rotating shaft of the swinging motor 204 is transmission-connected to the top of the driving rod 205;
[0025] The swing mechanism 3 includes a positioning seat 301, a swing arm 302, a lifting arm 303 and a lifting push rod 304. The positioning seat 301 is inserted into the left inner part of the mechanism seat 201, and the swing arm 302 is rotatably connected to the side of the positioning seat 301, the lifting arm 303 is inserted into the top of the swing arm 302, the lifting push rod 304 is fixedly installed inside the swing arm 302, and the top of the lifting push rod 304 is fixedly installed at the bottom of the lifting arm 303, the connecting gear 206 is rotatably connected to the side of the positioning seat 301, the steam spray rod 103 is fixedly installed on the top of the lifting arm 303, and the steam spray rod 103 is connected to the steam pipe.
[0026] In the disclosed embodiment, a swing gear 3021 is provided on the outside of the rotating shaft of the swing arm 302, and the gear teeth of the swing gear 3021 and the connecting gear 206 are meshed for transmission. The cross-sectional shape of the middle rod body of the driving rod 205 is a regular polygon, and a driving groove 2061 is provided inside the connecting gear 206. The rod body part of the driving rod 205 with a regular polygonal cross-section is inserted into the driving groove 2061. In use, the swing mechanism 3 can swing under the driving action of the drive control mechanism 2, thereby realizing the maintenance operation on the arched inner wall of the tunnel. When the swing motor 204 rotates, it can drive the driving rod 205 to rotate. When the driving rod 205 rotates, it can drive the connecting gear 206 to rotate through the driving groove 2061. When the connecting gear 206 rotates, it can drive the swing arm 302 to swing through the swing gear 3021, thereby realizing the swinging action of the swing mechanism 3. The reciprocating swinging action of the swing mechanism 3 can be realized by the regular forward and reverse rotation of the swing motor 204, and the maintenance is stable and efficient.
[0027] In the embodiment of the present disclosure, a thread is provided on the outside of the rod body of the adjusting rod 203, and the adjusting rod 203 is screwed to the inside of the positioning seat 301 through the rod body thread. The swing radius of the swing mechanism 3 can be freely adjusted, and there are two adjustment methods. One is to adjust the swing radius under the premise that the maximum height of the swing stroke of the lifting arm 303 remains unchanged, and the second is to adjust the swing radius by changing the maximum height of the swing stroke of the lifting arm 303. The two adjustment methods can be selected as needed, and the coordinated use of the two adjustment methods can adapt to the stable maintenance operation of the inner wall of the tunnel with different shapes and arches, and the adaptability and flexibility are extremely strong. When the swing radius is adjusted under the premise that the maximum height of the swing stroke of the lifting arm 303 remains unchanged, the control motor 202 is controlled to rotate, and the adjusting rod 203 rotates synchronously when the adjusting motor 202 rotates. When the adjusting rod 203 rotates, it can be adjusted by the rod body thread. The groove drives the positioning seat 301 to move up and down inside the swing arm 302, thereby changing the center position of the swing action. After that, the lifting arm 303 is extended to the swing arm 302 by telescopically adjusting the length of the swing arm 302 by the lifting push rod 304 to adjust it to the original height (the height before adjustment). The adjustment operation is completed. After the adjustment is completed, the maximum height of the swing stroke of the lifting arm 303 will not change, only the swing radius of the swing mechanism 3 is changed. When the maximum height of the swing stroke of the lifting arm 303 is changed to adjust the swing radius, it is only necessary to telescopically adjust the length of the lifting arm 303 extending the swing arm 302 by the lifting push rod 304. After the adjustment is completed, the maximum height of the swing stroke of the lifting arm 303 will change, thereby changing the effective swing length composed of the swing arm 302 and the lifting arm 303, that is, changing the swing radius of the swing mechanism 3.
[0028] The specific usage and function of this embodiment are as follows:
[0029] In the utility model, the maintenance trolley can drive the swing assembly to move in the tunnel through the installation assembly 1, and realize the maintenance operation of the secondary lining of the tunnel through the swing assembly. The height push rod 102 can drive the swing assembly to move up and down as a whole, so that after the spray direction of the steam spray rod 103 is set, the secondary lining maintenance operation of the vertical inner wall of the tunnel can be realized. When the arched inner wall needs to be maintained, the swing reset of the swing assembly is first adjusted to adapt to the shape of the inner wall of the tunnel. The swing radius of the swing mechanism 3 can be freely adjusted, and there are two adjustment methods. One is to adjust the swing radius under the premise that the maximum height of the swing stroke of the lifting arm 303 remains unchanged, and the other is to adjust the swing radius by changing the lift arm 303. The maximum height of the swing stroke of the lowering arm 303 is used to adjust the swing radius. Two control methods can be selected as needed, and the coordinated use of the two control methods can adapt to the stable maintenance operation of the inner wall of the tunnel with different shapes and arches. When the swing radius is adjusted under the premise that the maximum height of the swing stroke of the lifting arm 303 remains unchanged, the control motor 202 is controlled to rotate. When the adjusting motor 202 rotates, the adjusting rod 203 rotates synchronously. When the adjusting rod 203 rotates, it can drive the positioning seat 301 to move up and down inside the swing arm 302 through the rod body thread, thereby changing the center position of the swing action. Thereafter, the lifting arm 303 is extended and regulated by the lifting push rod 304. 02 is adjusted to the original height (the height before adjustment) by adjusting the length of the lifting arm 302. The adjustment operation is completed. In this adjustment method, the maximum height of the swing stroke of the lifting arm 303 will not change after the adjustment is completed, and only the swing radius of the swing mechanism 3 is changed. When the maximum height of the swing stroke of the lifting arm 303 is changed to adjust the swing radius, it is only necessary to adjust the length of the lifting arm 303 extending out of the swing arm 302 by telescopically adjusting the lifting push rod 304. In this adjustment method, the maximum height of the swing stroke of the lifting arm 303 will change after the adjustment is completed, thereby changing the effective swing length of the swing arm 302 and the lifting arm 303, that is, changing the swing radius of the swing mechanism 3. After completion, the maintenance operation can begin. The swing mechanism 3 can swing under the driving action of the drive control mechanism 2, thereby realizing the maintenance operation on the arched inner wall of the tunnel. When the swing motor 204 rotates, it can drive the driving rod 205 to rotate. When the driving rod 205 rotates, it can drive the connecting gear 206 to rotate through the driving groove 2061. When the connecting gear 206 rotates, it can drive the swing arm 302 to swing through the swing gear 3021, thereby realizing the swinging action of the swing mechanism 3. The reciprocating swinging action of the swing mechanism 3 can be realized by the regular forward and reverse rotation of the swing motor 204. Steam is sprayed onto the inner wall through the steam spray rod 103 for maintenance, and the maintenance is stable and efficient.
[0030] In another embodiment, the cross-sectional shape of the seat body of the positioning seat 301 is "T"-shaped, and a track groove 2011 is provided inside the mechanism seat 201. The positioning seat 301 is inserted into the track groove 2011. The track groove 2011 can limit the movement trajectory of the positioning seat 301 when adjusting the position, thereby avoiding the phenomenon of the device being stuck and failing due to skewing or twisting during movement, and the use is stable.
[0031] In this article, there are a few points to note:
[0032] 1. The drawings of the embodiments of the present disclosure only involve structures related to the embodiments of the present disclosure, and other structures may refer to general designs.
[0033] 2. In the absence of conflict, the embodiments of the present disclosure and the features therein may be combined with each other to obtain new embodiments.
[0034] The above are only specific embodiments of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present disclosure, which should be included in the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be based on the protection scope of the claims.
Claims
1. A tunnel secondary lining steam curing trolley, comprising: The mounting assembly includes a connecting seat, a height push rod and a steam spray rod. The connecting seat is fixedly mounted on the mounting seat of the health-care trolley, and the height push rod is fixedly mounted on the top of the connecting seat. It is characterized in that it also includes a swing assembly, which is composed of a drive control mechanism and a swing mechanism. The drive control mechanism includes a mechanism seat, an adjustment motor, an adjustment rod, a swing motor, a driving rod and a connecting gear. The mechanism seat is fixedly mounted on the top of the push rod of the height push rod, and the adjustment motor and the swing motor are respectively fixedly mounted on the left and right sides of the top of the mechanism seat. The adjustment rod and the driving rod are respectively rotatably connected to the inside of the left and right sides of the mechanism seat. The rotating shaft of the adjustment motor is transmission-connected to the top of the driving rod, and the rotating shaft of the swing motor is transmission-connected to the top of the driving rod. The swing mechanism includes a positioning seat, a swing arm, a lifting arm and a lifting push rod. The positioning seat is inserted into the left inner part of the mechanism seat, and the swing arm is rotatably connected to the side of the positioning seat, the lifting arm is inserted into the top of the swing arm, the lifting push rod is fixedly installed inside the swing arm, and the push rod top of the lifting push rod is fixedly installed at the bottom of the lifting arm, the connecting gear is rotatably connected to the side of the positioning seat, the steam spray rod is fixedly installed on the top of the lifting arm, and the steam spray rod is connected to the steam pipe.
2. A tunnel secondary lining steam curing trolley as claimed in claim 1, characterized in that: The cross-sectional shape of the seat body of the positioning seat is "T"-shaped, and a track groove is provided inside the mechanism seat, and the positioning seat is inserted into the inside of the track groove.
3. A tunnel secondary lining steam curing trolley as claimed in claim 2, characterized in that: The rod body of the adjusting rod is provided with threads on the outside, and the adjusting rod is screwed into the inside of the positioning seat through the threads of the rod body.
4. A tunnel secondary lining steam curing trolley as claimed in claim 3, characterized in that: A swing gear is arranged outside the rotating shaft of the swing arm, and the swing gear and the connecting gear are meshed with each other for transmission.
5. A tunnel secondary lining steam curing trolley as claimed in claim 4, characterized in that: The cross-sectional shape of the rod body in the middle of the driving rod is a regular polygon, and a driving groove is arranged inside the connecting gear, and the rod body part of the driving rod with a regular polygonal cross-sectional shape is inserted into the driving groove.
