Hard tooth surface speed reducer with intermittent lubricating oil filling function
The hardened gear reducer with intermittent lubrication addresses the inefficiency of manual lubrication by integrating a motor-driven cam and circulation system to automate and recycle lubrication, enhancing gear lubrication efficiency and reducing waste.
Patent Information
- Application Number
- CN202323596548.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-28
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2033-12-28
AI Technical Summary
Existing reducers lack intermittent lubrication components for gears, necessitating frequent manual lubrication, which is inefficient and potentially wasteful.
A hardened gear reducer with an intermittent lubrication system comprising a supporting device, collecting device, and positioning device, utilizing a driving motor, cam, sliding rod, sealing plug, dripping cavity, delivery pipe, central cavity, and reset spring to intermittently lubricate gears.
Enables efficient and automated intermittent lubrication of gears, reducing manual intervention and conserving lubricant by recycling used oil, thereby improving operational efficiency and reducing waste.
Smart Images

Figure CN222163496U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of reducers, in particular to a hardened tooth surface reducer with the function of intermittently filling lubricating oil. Background Art
[0002] The reducer is an independent component consisting of a gear drive, worm drive, or gear-worm drive enclosed in a rigid housing. It is often used as a reduction transmission device between the prime mover and the working machine. It plays the role of matching speed and transmitting torque between the prime mover and the working machine or actuator, and is widely used in modern machinery.
[0003] For example, a reducer with Chinese patent publication number CN211924850U includes a motor, a reducer box and a bearing. The reducer box has a mounting opening, and the inner wall of the mounting opening has a limiting portion. The motor has a front end cover, and the front end cover has a through-opening. The front end cover is fixed to the reducer box and the through-opening is opposite to and connected to the mounting opening. The bearing is arranged in the mounting opening and the through-opening. The inner diameter of the through-opening is the same as the inner diameter of the mounting opening and matches the outer diameter of the bearing.
[0004] The reducer in the above patent can only achieve the purpose of improving transmission accuracy when in use. However, when the existing reducer is in use, the gears outside the reducer lack intermittent lubrication components, so the gears outside the reducer cannot perform the intermittent lubrication function. Therefore, the gears outside the reducer need to be frequently filled with lubricating oil. Therefore, a device is needed to improve the above problem. Utility Model Content
[0005] The purpose of the utility model is to provide a hardened gear reducer with the function of intermittently filling lubricating oil, so as to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a hard-toothed reducer with the function of intermittently filling lubricating oil, comprising a supporting device, a collecting device is fixedly installed on the side end of the supporting device, and a positioning device is fixedly installed on the top of the collecting device, and the positioning device comprises a driving motor, a cam, a sliding rod, a sealing plug, a dripping cavity, a delivery pipe, a central cavity, a reset spring and a cross-shaped top plate. The driving motor is fixedly installed on both sides of the central cavity, the cam is fixedly installed on the side end center of the driving motor close to the central cavity, the dripping cavity is fixedly installed on the bottom end of the delivery pipe, and the delivery pipe is symmetrically fixedly installed on the bottom end of the central cavity, the sliding rod is symmetrically slidably inserted in the top of the central cavity, the cross-shaped top plate is fixedly installed on the top of the sliding rod, the sealing plug is fixedly installed on the bottom end center of the sliding rod, and the reset spring is fixedly installed between the sealing plug and the central cavity.
[0007] Preferably, the collecting device comprises a protective cavity, a first gear and a circulation pump, wherein the first gear is rotatably mounted inside the protective cavity, and the circulation pump is fixedly mounted on both sides of the protective cavity.
[0008] Preferably, the supporting device includes a second gear and a reducer, and the second gear is fixedly mounted on a side end of the reducer.
[0009] Preferably, the protective cavity is fixedly mounted on the side end of the reducer close to the second gear, and the central cavity is fixedly mounted on the top end of the protective cavity.
[0010] Preferably, the cam is vertically aligned with the bottom of the side end of the cross-shaped top plate close to the driving motor.
[0011] Preferably, the dripping cavity is located at the inner top of the protective cavity, and the dripping cavity is vertically aligned with the first gear and the second gear.
[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0013] When the device is in use, the driving motor inside the alignment device can drive the cam to circulate through the bottom end of the cross-shaped top plate when it is started, so that the sealing plug can be removed from the inside of the delivery pipe, and the lubricating oil inside the concentrated cavity can be dripped onto the surfaces of the first gear and the second gear through the dripping cavity, thereby completing the lubrication of the first gear and the second gear. In addition, when the circulating pump is started, the lubricating oil at the bottom end of the protective cavity can be circulated and discharged into the interior of the concentrated cavity, so that the lubricating oil can be recycled and utilized, thereby completing the intermittent lubrication of the first gear and the second gear. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the main structure of the utility model;
[0015] Figure 2 It is a partial cutaway schematic diagram of the alignment device of the utility model;
[0016] Figure 3 It is a partial cutaway schematic diagram of the collecting device of the utility model;
[0017] Figure 4 This is a schematic diagram of the structure of the support device of the utility model.
[0018] In the figure: 1-alignment device, 2-collection device, 3-support device, 4-drive motor, 5-cam, 6-slide rod, 7-sealing rubber plug, 8-drip chamber, 9-delivery pipe, 10-centralizing chamber, 11-reset spring, 12-cross-shaped top plate, 13-protective chamber, 14-first gear, 15-circulation pump, 16-second gear, 17-reducer. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] See also Figure 1-4 , the utility model provides an embodiment: a hard-toothed reducer with an intermittent lubricating oil filling function, comprising a supporting device 3, a collecting device 2 is fixedly installed on the side end of the supporting device 3, a positioning device 1 is fixedly installed on the top of the collecting device 2, the positioning device 1 comprises a driving motor 4, a cam 5, a sliding rod 6, a sealing plug 7, a dripping cavity 8, a delivery pipe 9, a central cavity 10, a reset spring 11 and a cross-shaped top plate 12, the driving motor 4 is fixedly installed on both sides of the central cavity 10, the cam 5 is fixedly installed at the side end center of the driving motor 4 close to the central cavity 10, the dripping cavity 8 is fixedly installed at the bottom end of the delivery pipe 9, the delivery pipe 9 is symmetrically fixedly installed at the bottom end of the central cavity 10, the sliding rod 6 is symmetrically slidably inserted at the top of the central cavity 10, the cross-shaped top plate 12 is fixedly installed on the top of the sliding rod 6, the sealing plug 7 is fixedly installed at the bottom end center of the sliding rod 6, and the reset spring 11 is fixedly installed between the sealing plug 7 and the central cavity 10.
[0021] The collecting device 2 includes a protective cavity 13, a first gear 14 and a circulating pump 15. The first gear 14 is rotatably installed inside the protective cavity 13. The circulating pump 15 is fixedly installed on both sides of the protective cavity 13. Connecting pipes are fixedly installed through the top and bottom ends of the circulating pump 15, and the connecting pipes are respectively connected to the protective cavity 13 and the central cavity 10, so that when the circulating pump 15 is started, the lubricating oil inside the protective cavity 13 can be drawn into the central cavity 10.
[0022] The supporting device 3 includes a second gear 16 and a reducer 17. The second gear 16 is fixedly mounted on the side end of the reducer 17 and is connected to the reduction gear inside the reducer 17 via the second gear 16, so that the second gear 16 can transmit power.
[0023] The protective cavity 13 is fixedly mounted on the side end of the reducer 17 close to the second gear 16 , and the central cavity 10 is fixedly mounted on the top end of the protective cavity 13 , which can support the central cavity 10 to transport lubricating oil.
[0024] The cam 5 is vertically aligned with the bottom of the side end of the cross-shaped top plate 12 close to the driving motor 4 , and when the cam 5 rotates, it can contact the bottom ends of both sides of the cross-shaped top plate 12 .
[0025] The dripping cavity 8 is located at the inner top of the protection cavity 13 , and the dripping cavity 8 is vertically aligned with the first gear 14 and the second gear 16 , so that the lubricating oil can be dripped onto the top of the first gear 14 and the second gear 16 .
[0026] Working principle: When in use, the second gear 16 is located inside the protective cavity 13, and the second gear 16 is meshed with the first gear 14, so that the power transmitted inside the reducer 17 can drive the first gear 14 to rotate. At the same time, the first gear 14 is connected to the shaft rod outside, so that the power can be transmitted. At the same time, the drive motor 4 can be started to drive the cam 5 to rotate. When the raised part of the cam 5 rotates to the bottom end of the cross-shaped top plate 12, the cross-shaped top plate 12 can be driven to move upward. When the cross-shaped top plate 12 moves upward, the sealing rubber plug can be driven by the sliding rod 6. 7 moves upward at the same time, so that the sealing plug 7 can be removed from the inside of the delivery pipe 9. At the same time, the lubricating oil is stored in the interior of the central cavity 10, and the central cavity 10 is interconnected with the delivery pipe 9, so that the lubricating oil in the central cavity 10 can flow to the inside of the dripping cavity 8 through the delivery pipe 9. The bottom end of the dripping cavity 8 is provided with a dripping hole, and the dripping cavity 8 is located above the first gear 14 and the second gear 16, so that the lubricating oil can be dripped onto the surface of the first gear 14 and the second gear 16, completing the surface lubrication of the first gear 14 and the second gear 16. At the same time, the circulation pump 15 can be started, and the connecting pipes at the upper and lower ends of the circulation pump 15 are respectively connected to the bottom end of the protective cavity 13 and the top end of the concentrated cavity 10, so that the circulation pump 15 can return the lubricating oil accumulated at the bottom end of the protective cavity 13 to the inside of the concentrated cavity 10 again, and the lubricating oil can be used repeatedly. Afterwards, when the raised part of the cam 5 rotates and passes the bottom end of the cross-shaped top plate 12, the elasticity of the return spring 11 will squeeze the sealing plug 7 to move downward to the inside of the delivery pipe 9 again, so that the delivery pipe 9 can be closed to prevent the concentrated cavity 10 from leaking. 0 excessive lubricating oil inside flows into the inside of the dripping cavity 8. When the device is in use, the cam 5 intermittently passes through the bottom end of the cross-shaped top plate 12 to drive the sealing rubber plug 7 to separate from the delivery pipe 9, so that the lubricating oil inside the centralized cavity 10 can be dripped onto the top of the first gear 14 and the second gear 16, completing the intermittent lubrication work of the first gear 14 and the second gear 16. Moreover, when the circulating pump 15 is started, the lubricating oil at the bottom end of the protective cavity 13 can be discharged into the inside of the centralized cavity 10 again, so that the lubricating oil can be reused to prevent energy waste.
[0027] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A hardened gear reducer with an intermittent lubricating oil filling function, comprising a support device (3), a collecting device (2) being fixedly mounted on the side end of the support device (3), and a positioning device (1) being fixedly mounted on the top end of the collecting device (2), characterized in that: The alignment device (1) comprises a driving motor (4), a cam (5), a sliding rod (6), a sealing plug (7), a dripping chamber (8), a delivery pipe (9), a central chamber (10), a return spring (11) and a cross-shaped top plate (12); the driving motor (4) is fixedly mounted on both sides of the central chamber (10); the cam (5) is fixedly mounted at the center of the side end of the driving motor (4) close to the central chamber (10); the dripping chamber (8) is fixedly mounted at the bottom end of the delivery pipe (9); the delivery pipe (9) is symmetrically fixedly mounted at the bottom end of the central chamber (10); the sliding rod (6) is symmetrically slidably inserted at the top end of the central chamber (10); the cross-shaped top plate (12) is fixedly mounted on the top end of the sliding rod (6); the sealing plug (7) is fixedly mounted at the center of the bottom end of the sliding rod (6); and the return spring (11) is fixedly mounted between the sealing plug (7) and the central chamber (10).
2. The hardened gear reducer with intermittent lubricating oil filling function according to claim 1 is characterized in that: The collecting device (2) comprises a protective cavity (13), a first gear (14) and a circulation pump (15); the first gear (14) is rotatably mounted inside the protective cavity (13); and the circulation pump (15) is fixedly mounted on both sides of the protective cavity (13).
3. The hardened gear reducer with intermittent lubricating oil filling function according to claim 2 is characterized in that: The supporting device (3) comprises a second gear (16) and a reducer (17), wherein the second gear (16) is fixedly mounted on a side end of the reducer (17).
4. The hardened gear reducer with intermittent lubricating oil filling function according to claim 3 is characterized in that: The protective cavity (13) is fixedly mounted on the side end of the reducer (17) close to the second gear (16), and the central cavity (10) is fixedly mounted on the top end of the protective cavity (13).
5. The hardened gear reducer with intermittent lubricating oil filling function according to claim 4 is characterized in that: The cam (5) is vertically aligned with the bottom of the side end of the cross-shaped top plate (12) close to the drive motor (4).
6. The hardened gear reducer with intermittent lubricating oil filling function according to claim 5, characterized in that: The dripping cavity (8) is located at the inner top of the protective cavity (13), and the dripping cavity (8) is vertically aligned with the first gear (14) and the second gear (16).
