Pressure-triggered reversing automatic oil supplementing system device

By designing a pressure-triggered reversing automatic oil filling system, the lubricating oil pipeline is automatically switched using pressure signals, solving the problem of poor lubrication quality of rotating equipment, achieving consistent lubrication pressure and automatic oil filling, simplifying operation and improving production continuity and benefits.

CN222164411UActive Publication Date: 2024-12-13GANSU JIU STEEL GRP HONGXING IRON & STEEL CO LTD
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Patent Information

Application Number
CN202420447893.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-08
Publication Date
2024-12-13
Estimated Expiration
2034-03-08

AI Technical Summary

Technical Problem

The prior art cannot effectively ensure the lubrication quality of rotating equipment, resulting in bearing damage and frequent failures, affecting production continuity and efficiency, and the manual refueling time is short and the lubrication effect cannot be ensured.

Method used

Design a pressure-triggered reversing automatic oil filling system device, including glycerol pump, electric reversing valve, one-way valve, shut-off valve, pressure gauge and dual-line distributor, automatically switch the lubricating oil pipeline through pressure signals to achieve lubrication point uninterrupted oil supply.

Benefits of technology

Ensure consistent lubrication pressure, realize automatic switching of lubricating oil circuits, ensure the amount of grease, easy operation, reduce manual labor intensity, and is suitable for automatic oil replenishment at multiple lubrication points.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a pressure triggered reversing automatic oil recharging system device which comprises a glycerol pump, an electric reversing valve is arranged on the side portion of the glycerol pump, the electric reversing valve is provided with a port P and a port T. The glycerol pump is sequentially communicated with a one-way valve, a first stop valve and the port P of the electric reversing valve through a pipeline. A first pressure gauge is arranged on the side portion of the one-way valve, the first pressure gauge and the one-way valve are communicated through a pipeline, the glycerol pump is communicated with a second stop valve and a T port of an electric reversing valve through a pipeline, and the electric reversing valve is communicated with a lubricating oil A pipeline and a lubricating oil B pipeline. The lubricating oil pipeline A and the lubricating oil pipeline B are respectively communicated with a plurality of glycerol double-line distributors, and the glycerol double-line distributors are connected in parallel. According to the utility model, the grease supply lubricating pressure can be manually set, the lubricating oil path can be automatically switched after the lubricating pressure reaches a set value, the grease supply quantity of each lubricating point can be effectively ensured, the operation is simple, and the practicability is strong.
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Description

Technical Field

[0001] The utility model belongs to the technical field of engine oil lubrication and relates to a pressure-triggered reversing automatic oil replenishing system device. Background Art

[0002] General machinery uses a large number of rotating equipment to achieve the rotation or steering of the equipment itself and the transportation of materials or products. The rotating parts are generally equipped with bearings or sleeves, which require good lubrication. The quality of lubrication directly affects the life of bearings or sleeves, affecting the continuity of production and the benefits of the enterprise. Restricted by the reality of production continuity and the large number of rotating parts and lubrication points, the downtime is short and the manual refueling time cannot be guaranteed. Controlling the refueling amount according to time or refueling based on experience cannot ensure the lubrication effect. The refueling and lubrication of the post personnel cannot be effectively supervised and managed. The bearings are often damaged due to lack of oil, which brings great uncertainty to the long-term stable operation of the equipment, seriously restricting the production capacity and benefit growth. Utility Model Content

[0003] The utility model aims to provide a pressure-triggered reversing automatic oil replenishing system device to solve the problems existing in the prior art, and solves the problems that the sampler cannot classify and store soil and has low convenience in use.

[0004] To this end, the utility model adopts the following technical solutions:

[0005] A pressure-triggered reversing automatic oil replenishing system device comprises a glycerol pump (1), a side of the glycerol pump (1) is provided with an electric reversing valve (2), the electric reversing valve (2) is provided with a P port and a T port, the glycerol pump (1) is sequentially connected to a one-way valve (3), a first stop valve (4) and the P port of the electric reversing valve (2) through a pipeline, a side of the one-way valve (3) is provided with a first pressure gauge (5), and the two are connected through a pipeline, the glycerol pump (1) is connected to a second stop valve (6) and the T port of the electric reversing valve (2) through a pipeline, the electric reversing valve (2) is respectively connected to a lubricating oil pipeline A and a lubricating oil pipeline B, the lubricating oil pipeline A and the lubricating oil pipeline B are respectively connected to a plurality of glycerol double-line distributors (7), and the plurality of glycerol double-line distributors (7) are connected in parallel.

[0006] Furthermore, the end of the lubricating oil A pipeline is connected to the first pressure relay (8), and a third stop valve (9) and a fourth stop valve (10) connected in parallel are provided between the two, and the lubricating oil A pipeline is provided with a second pressure gauge (11).

[0007] Furthermore, the end of the lubricating oil B pipeline is connected to the second pressure relay (12), and a fifth stop valve (13) and a sixth stop valve (14) connected in parallel are provided between the two, and the lubricating oil B pipeline is provided with a third pressure gauge (15).

[0008] Furthermore, a safety regulating valve (16) is provided on the side of the glycerol pump (1), and both ends of the safety regulating valve (16) are respectively connected to the glycerol pump (1) through pipelines.

[0009] The beneficial effects of the utility model are:

[0010] During use of the utility model,

[0011] The utility model can ensure that the lubrication pressure, grease amount and lubrication effect are consistent throughout the lubrication pipeline. Once the pressure reaches the set value, the pressure signal is immediately triggered, and the pressure signal is converted into an electrical signal to control the electric reversing valve to switch the lubrication oil pipeline, thereby achieving effective and uninterrupted oil supply to all lubrication points. The grease lubrication pressure can be manually set, and the lubrication oil circuit can be automatically switched after the lubrication pressure reaches the set value, which can effectively ensure the grease amount for each lubrication point. The operation is simple and practical. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a structural schematic diagram of the utility model.

[0013] In the figure, 1-glycerin pump, 2-electric reversing valve, 3-check valve, 4-first stop valve, 5-first pressure gauge, 6-second stop valve, 7-glycerin double-line distributor, 8-first pressure relay, 9-third stop valve, 10-fourth stop valve, 11-second pressure gauge, 12-second pressure relay, 13-fifth stop valve, 14-sixth stop valve, 15-third pressure gauge, 16-safety regulating valve. DETAILED DESCRIPTION

[0014] The technical solution of the utility model is described below in conjunction with the accompanying drawings and implementation methods.

[0015] like Figure 1 As shown, a pressure-triggered reversing automatic oil replenishing system device comprises a glycerin pump (1), wherein an electric reversing valve (2) is provided on the side of the glycerin pump (1), and the lubricating oil passage is automatically switched according to a lubricating oil pressure signal and an electric signal; the electric reversing valve (2) is provided with a P port and a T port, and the glycerin pump (1) is connected to a one-way valve (3), a first stop valve (4) and the P port of the electric reversing valve (2) in sequence through a pipeline; a first pressure gauge (5) is provided on the side of the one-way valve (3), and the two are connected through a pipeline; and the glycerin pump (1) is connected to a second stop valve (6) and the T port of the electric reversing valve (2) through a pipeline.

[0016] The electric reversing valve (2) is respectively connected to the lubricating oil pipeline A and the lubricating oil pipeline B, and the lubricating oil pipeline A and the lubricating oil pipeline B are respectively connected to a plurality of glycerin two-line distributors (7), and the plurality of glycerin two-line distributors (7) are connected in parallel. The glycerin two-line distributor (3) is connected between the lubricating oil pipeline and the lubrication point, so as to realize progressive and continuous grease replenishment for the plurality of lubrication points.

[0017] The end of the lubricating oil A pipeline is connected to the first pressure relay (8), and a third stop valve (9) and a fourth stop valve (10) connected in parallel are provided between the two. The lubricating oil A pipeline is provided with a second pressure gauge (11).

[0018] The end of the lubricating oil B pipeline is connected to the second pressure relay (12), and a fifth stop valve (13) and a sixth stop valve (14) connected in parallel are provided between the two. The lubricating oil B pipeline is provided with a third pressure gauge (15).

[0019] A safety regulating valve (16) is also provided on the side of the glycerin pump (1), and both ends of the safety regulating valve (16) are respectively connected to the glycerin pump (1) through pipelines.

[0020] The utility model adopts a two-way oil supply of lubricating oil pipeline A and lubricating oil pipeline B. Lubricating grease is contained in a glycerin barrel. After the glycerin pump (1) is started, the lubricating grease in the barrel is injected into the lubricating oil pipeline. When the electric reversing valve (2) does not reverse, the lubricating oil flows from the P port of the electric reversing valve (2) into the A lubricating oil pipeline. The T port of the electric reversing valve (2) is connected to the B lubricating oil pipeline. The lubricating pressure of the A line gradually increases. The increased pressure drives the sliding plunger in the glycerin double-line distributor (7) to move, and squeezes the grease into each lubricating point (such as the bearing package). After the sliding plunger moves into place, the pressure of the lubricating oil pipeline A continues to increase, and the pressure of each lubricating point is consistent, and the amount of oil supplied is consistent. When the lubricating pressure of the lubricating oil pipeline A reaches a set value, such as 50 bar, the first pressure relay (8) sends a signal, and the pressure signal is converted into an electrical signal. The electrical signal controls the electric reversing valve (2) to change direction. After the change, the lubricating oil flows from the P port of the electric reversing valve (2) into the lubricating oil pipeline B. The T port of the electric reversing valve (2) is connected to the lubricating oil pipeline A. The lubricating pressure of the lubricating oil pipeline B gradually increases. The increased pressure drives the sliding plunger in the glycerin double-line distributor to move, squeezing grease to various lubrication points (such as the bearing package). The pressure in the lubricating oil pipeline A gradually decreases. After the sliding plunger moves into place, the pressure of the lubricating oil pipeline B continues to increase, and effective oil replenishment is implemented to various lubricating points. When the lubricating pressure of the lubricating oil pipeline B reaches a set value, such as 50 bar, the second pressure relay (12) sends a signal to control the electric reversing valve (2) to change direction again to replenish the lubricating oil pipeline A. The utility model can also replenish lubricating oil during continuous production, and the operation is simple, which greatly reduces the labor intensity of manual refueling of personnel on the job. The amount of oil replenished and the system working time can be set. Generally, the automatic oil replenishing system device of 10-40 distributors cycles once every 2 minutes for the first time, and then reverses once every 30 seconds. It can be suitable for greasing operations of rotating parts of all general mechanical equipment, specifically involving automatic oil replenishment of rotating parts of general machinery such as transport rollers, running rollers, spherical bearings, bushings and other equipment, automatic oiling and lubrication engineering operations, etc., and has good market application prospects.

Claims

1. A pressure-triggered reversing automatic oil replenishment system device, It is characterized in that The invention comprises a glycerin pump (1), wherein an electric reversing valve (2) is provided on the side of the glycerin pump (1), wherein the electric reversing valve (2) is provided with a P port and a T port, wherein the glycerin pump (1) is connected to a one-way valve (3), a first stop valve (4) and the P port of the electric reversing valve (2) in sequence through a pipeline, wherein a first pressure gauge (5) is provided on the side of the one-way valve (3), and the two are connected through a pipeline, wherein the glycerin pump (1) is connected to a second stop valve (6) and the T port of the electric reversing valve (2) through a pipeline, wherein the electric reversing valve (2) is connected to a lubricating oil pipeline A and a lubricating oil pipeline B respectively, wherein the lubricating oil pipeline A and the lubricating oil pipeline B are connected to a plurality of glycerin double-line distributors (7) respectively, and wherein the plurality of glycerin double-line distributors (7) are connected in parallel.

2. A pressure-triggered reversing automatic oil replenishment system device according to claim 1, It is characterized in that The end of the lubricating oil A pipeline is connected to the first pressure relay (8), and a third stop valve (9) and a fourth stop valve (10) connected in parallel are provided between the two. The lubricating oil A pipeline is provided with a second pressure gauge (11).

3. A pressure-triggered reversing automatic oil replenishment system device according to claim 1, It is characterized in that The end of the lubricating oil B pipeline is connected to the second pressure relay (12), and a fifth stop valve (13) and a sixth stop valve (14) connected in parallel are provided between the two. The lubricating oil B pipeline is provided with a third pressure gauge (15).

4. A pressure-triggered reversing automatic oil replenishment system device according to claim 1, It is characterized in that A safety regulating valve (16) is also provided on the side of the glycerin pump (1), and both ends of the safety regulating valve (16) are respectively connected to the glycerin pump (1) through pipelines.