Drum-type compound fertilizer cooling machine
By combining ultrasonic vibration, gear motor and air cooler design in the drum-type composite fertilizer cooler, the problems of low cooling efficiency and uniting plates are solved, and a more efficient and uniform cooling effect is achieved, which improves the quality of composite fertilizers.
Patent Information
- Application Number
- CN202420301848.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-19
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-02-19
AI Technical Summary
The existing roller-type composite fertilizer coolers have low cooling efficiency and are prone to cause clumping and plate formation, affecting the cooling effect and quality of composite fertilizers.
A roller-type compound fertilizer cooler including ultrasonic generator, gear motor, rotating motor, air cooler and scraper is designed. The roller is driven to rotate through the gear motor, and the cold air generates cold air to accelerate heat loss, and the ultrasonic vibrator breaks particles and scrapes The plate cleans the inner wall of the drum for more even cooling and turning.
The cooling efficiency of compound fertilizer is improved, the phenomenon of clumping and plate bonding is avoided, and the uniformity of cooling effect and the quality of compound fertilizer is ensured.
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Figure CN222165342U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of compound fertilizer equipment, and more specifically to a drum type compound fertilizer cooler. Background Art
[0002] Compound fertilizer is a kind of fertilizer composed of multiple nutrients, usually including nitrogen, phosphorus, potassium and other elements. Compound fertilizer can provide multiple nutrients required for crop growth, help to increase crop yields and improve soil fertility. Due to its combination of multiple nutrients, compound fertilizer has been widely used in agricultural production.
[0003] The drum type compound fertilizer cooler is a kind of equipment used in the compound fertilizer production process. In the compound fertilizer production, it is usually necessary to cool the compound fertilizer particles after heat treatment in order to reduce the temperature. The drum type compound fertilizer cooler is the equipment used to complete this cooling process.
[0004] The existing drum-type compound fertilizer cooler still has the following problems: the cooling effect of the existing drum-type compound fertilizer cooler is not ideal during cooling, and a longer drum or a longer time is required to achieve a better cooling effect, which undoubtedly reduces the cooling efficiency of the compound fertilizer and increases the cooling cost;
[0005] Moreover, when compound fertilizer is cooled, it may clump due to the stickiness of the particle surface and temperature unevenness. The problem of clumping or compound fertilizer plate formation during cooling can easily lead to uneven cooling effect, thus affecting the quality of the compound fertilizer after cooling and causing great trouble to its use.
[0006] In view of this, we propose a drum type compound fertilizer cooler. Utility Model Content
[0007] 1. Technical issues to be solved
[0008] The utility model aims to provide a drum type compound fertilizer cooler to solve the problems of low cooling efficiency and easy agglomeration and plate formation proposed in the above background technology.
[0009] 2. Technical solution
[0010] A drum type compound fertilizer cooler comprises a base, an ultrasonic generator is arranged on the side wall of the base, a gear motor is arranged at the bottom of the inner cavity of the base, and a plurality of output ends of the gear motor are connected with gears;
[0011] A roller, wherein the top of the base is provided with a roller, and a gear ring is provided on the outer circumferential wall of the roller, and a plurality of the gear rings are respectively meshed and connected with the gears;
[0012] A rotating motor, the side wall of the drum is provided with a rotating motor, the output end of the rotating motor is connected to a rotating rod, the outer wall of the rotating rod is provided with a plurality of connecting rods, the ends of the plurality of connecting rods are respectively connected to a scraper 1, the end of the rotating rod is also provided with a spiral feed rod, and the outer wall of the spiral feed rod is provided with a scraper 2;
[0013] A support plate is provided on the rear outer wall of the base, a cooling fan is provided on the top of the support plate, an output end of the cooling fan is connected to an air supply pipe, and a rotating ring is connected to the end of the air supply pipe.
[0014] Preferably, a guide ring is provided on the circumferential outer wall of the rotating ring, and a guide groove matching the guide ring is provided on the inner wall of the drum.
[0015] Preferably, a cavity is provided inside the rotating ring, and an air outlet is provided on a side wall of the rotating ring.
[0016] Preferably, a feed hopper is provided on the side wall of the drum, and a sealing cover plate is threadedly connected to the top of the feed hopper.
[0017] Preferably, a vibrator electrically connected to the ultrasonic generator is arranged inside the plurality of scrapers, and a material stripping plate is arranged on the top of the plurality of scrapers.
[0018] Preferably, the scraper 2 is made of rubber, and the scraper 2 is in contact with the inner wall of the drum.
[0019] Preferably, the drum is inclined, a refrigeration cavity is provided inside the outer wall of the drum, and a plurality of water outlets are provided on the inner wall of the refrigeration cavity.
[0020] 3. Beneficial effects
[0021] Compared with the prior art, the utility model has the following advantages: when cooling compound fertilizer, the compound fertilizer to be cooled can be put into the feed hopper and sealed by a sealing cover plate, and at this time, multiple gear motors are used in conjunction with gears to drive the drum to rotate. During the rotation, the air cooler generates cold air and introduces it into the refrigeration cavity through the air duct, so that the cold air can be used to cover the refrigeration cavity of the drum more evenly, accelerate the heat loss, and thus better reduce the temperature of the drum, and multiple connecting rods can be used in conjunction with multiple material-diverting plates to better turn the compound fertilizer over and cool it, and then it is transported to the outside through a spiral feeding rod. During the transportation process, the compound fertilizer will be continuously and evenly fed and more fully contacted with the inner wall of the drum, thereby achieving a better cooling effect;
[0022] During the process of stirring and turning the compound fertilizer, the vibrator can be used to generate ultrasonic vibration to break up the compound fertilizer being stirred and turned, so as to avoid the cooling effect being affected by agglomeration. In addition, during the process of stirring, turning and feeding, the scraper 1 and the scraper 2 will be driven to clean the inner wall of the drum at the same time, so as to avoid the cooling efficiency being affected by the compound fertilizer sticking to the plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0024] Figure 2 This is a schematic diagram of the internal structure of the drum of the utility model;
[0025] Figure 3 This is a schematic diagram of the internal structure of a scraper of the utility model;
[0026] Figure 4 It is a side view structural diagram of the rotating ring of the utility model;
[0027] Explanation of reference numerals in the figure: 100, base; 110, ultrasonic generator; 120, gear motor; 130, gear; 200, roller; 210, feed hopper; 220, gear ring; 230, refrigeration chamber; 300, rotating motor; 310, rotating rod; 320, connecting rod; 330, scraper 1; 331, vibrator; 340, material removal plate; 350, spiral feed rod; 360, scraper 2; 400, support plate; 410, air cooler; 420, air duct; 430, rotating ring; 431, guide ring; 432, air outlet. DETAILED DESCRIPTION
[0028] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0029] In the description of the present invention, "plurality" means two or more than two, unless otherwise clearly and specifically defined.
[0030] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "set / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0031] See also Figure 1-4 , the utility model provides a technical solution:
[0032] A drum type compound fertilizer cooler comprises a base 100, an ultrasonic generator 110 is arranged on the side wall of the base 100, a gear motor 120 is arranged at the bottom of the inner cavity of the base 100, and a plurality of output ends of the gear motors 120 are connected to gears 130, which are convenient for driving a drum 200 to rotate so that cold air can be more evenly covered in a refrigeration cavity 230;
[0033] A roller 200 is disposed on the top of the base 100, and a gear ring 220 is disposed on the circumferential outer wall of the roller 200, and a plurality of gear rings 220 are respectively meshed and connected with the gears 130;
[0034] A rotating motor 300 is disposed on the side wall of the drum 200, and a rotating rod 310 is connected to the output end of the rotating motor 300. A plurality of connecting rods 320 are disposed on the circumferential outer wall of the rotating rod 310, and the ends of the plurality of connecting rods are respectively connected to a scraper 1 330. A spiral feed rod 350 is also disposed at the end of the rotating rod 310, and a scraper 2 360 is disposed on the outer wall of the spiral feed rod 350, so as to facilitate the use of the scraper 1 330 and the scraper 2 360 to clean the inner wall of the drum 200, thereby avoiding affecting the heat exchange effect and causing uneven cooling.
[0035] A support plate 400 is disposed on the rear outer wall of the base 100 , a cooling fan 410 is disposed on the top of the support plate 400 , an output end of the cooling fan 410 is connected to an air supply pipe 420 , and a rotating ring 430 is connected to the end of the air supply pipe 420 .
[0036] In some embodiments: The working principle of the air cooler 410 is based on a refrigeration cycle. The commonly used refrigeration cycle includes four processes of evaporation, compression, condensation and expansion. Through these processes, heat can be transferred from one place to another, thereby generating cold air. The structure generally includes a compressor, a condenser, an expansion valve, an evaporator, a fan and a control system, which belongs to conventional existing technology and is convenient for better cooling of compound fertilizer.
[0037] Specifically, a guide ring 431 is provided on the outer circumferential wall of the rotating ring 430 , and a guide groove matching the guide ring 431 is provided on the inner wall of the drum 200 , so as to ensure that the cold air is not transported in a manner that is convenient for the rotation of the drum 200 .
[0038] Furthermore, a cavity is opened inside the rotating ring 430, and a blowing port 432 is opened on the side wall of the rotating ring 430, so as to more evenly cover the inside of the refrigeration cavity 230 with cold air, thereby reducing the temperature of the inner wall of the drum 200 and achieving the effect of cooling the compound fertilizer.
[0039] Furthermore, a feed hopper 210 is provided on the side wall of the drum 200, and a sealing cover plate is threadedly connected to the top of the feed hopper 210 to facilitate feeding and sealing of the compound fertilizer.
[0040] Furthermore, a vibrator 331 electrically connected to the ultrasonic generator 110 is disposed inside the plurality of scrapers 330, and a material shifting plate 340 is disposed on the top of the plurality of scrapers 330 to facilitate preliminary stirring and turning of the compound fertilizer and improve its cooling efficiency.
[0041] In some embodiments: the ultrasonic generator 110 is a device that can generate ultrasonic waves, usually generating high-frequency vibrations through electric energy conversion, converting electrical energy into ultrasonic energy. The ultrasonic generator usually includes high-frequency oscillation circuits, power amplifiers, transducers and other components, and these components convert electrical energy into ultrasonic energy. The vibrator 331 is an ultrasonic vibrator, which belongs to the prior art and can be connected to the ultrasonic generator 110 using a rotary joint. The rotary joint is a device that can transmit electrical energy, signals and data during rotational motion, and is usually composed of a stationary ring and a rotor.
[0042] It is worth noting that the scraper 2 360 is made of rubber material, and the scraper 2 360 is in contact with the inner wall of the drum 200, so as to facilitate and better clean the inner wall of the drum 200.
[0043] It is worth noting that the drum 200 is inclined, and a refrigeration cavity 230 is provided inside the outer wall of the drum 200. The inner wall of the refrigeration cavity 230 is also provided with a plurality of water outlets to facilitate the discharge of moisture generated during heat exchange.
[0044] In some embodiments, the power supply used by the device can use an external conventional power supply.
[0045] In addition, the circuits, electronic components and modules involved in the utility model are all existing technologies and can be fully implemented by those skilled in the art. Needless to say, the content protected by the utility model does not involve improvements to the internal structure and methods.
[0046] Working principle: First, when cooling compound fertilizer, the compound fertilizer to be cooled can be put into the feed hopper 210 and sealed with a sealing cover plate. At this time, multiple gear motors 120 cooperate with gears 130 to drive the drum 200 to rotate. During the rotation, the air cooler 410 generates cold air and introduces it into the refrigeration cavity 230 through the air duct 420, so that the cold air can be used to more evenly cover the refrigeration cavity 230 of the drum 200, accelerate the dissipation of heat, and thus better reduce the drum temperature. At the same time, multiple connecting rods 320 cooperate with multiple material diverting plates 340 to better turn the compound fertilizer over and cool it down. Then It is then transported to the outside through the spiral feeding rod 350. During the transportation process, the compound fertilizer will be continuously and evenly fed and will have more complete contact with the inner wall of the drum, thereby achieving a better cooling effect. During the stirring and turning process of the compound fertilizer, the vibrator will cooperate with the ultrasonic generator 110 to generate ultrasonic vibrations, so that the stirred and turned compound fertilizer can be broken up to avoid agglomeration and thus affect the cooling effect. In addition, during the stirring, turning and feeding process, the scraper 1 330 and the scraper 2 360 will be driven to clean the inner wall of the drum 200 at the same time, thereby avoiding the compound fertilizer sticking to the plate and affecting the cooling efficiency.
[0047] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. A drum-type compound fertilizer cooler, comprising a base (100), characterized in that: An ultrasonic generator (110) is disposed on the side wall of the base (100), a gear motor (120) is disposed at the bottom of the inner cavity of the base (100), and a plurality of output ends of the gear motors (120) are connected to gears (130); A roller (200), wherein the top of the base (100) is provided with the roller (200), a gear ring (220) is provided on the circumferential outer wall of the roller (200), and a plurality of the gear rings (220) are respectively meshed and connected with the gears (130); A rotating motor (300), wherein the rotating motor (300) is disposed on the side wall of the drum (200), the output end of the rotating motor (300) is connected to a rotating rod (310), a plurality of connecting rods (320) are disposed on the circumferential outer wall of the rotating rod (310), the ends of the plurality of connecting rods are respectively connected to a scraper plate 1 (330), a spiral feed rod (350) is further disposed at the end of the rotating rod (310), and a scraper plate 2 (360) is disposed on the outer wall of the spiral feed rod (350); A support plate (400) is provided on the rear outer wall of the base (100), a cooling fan (410) is provided on the top of the support plate (400), an output end of the cooling fan (410) is connected to an air supply pipe (420), and a rotating ring (430) is connected to the end of the air supply pipe (420).
2. A drum type compound fertilizer cooler according to claim 1, characterized in that: The outer circumferential wall of the rotating circular ring (430) is provided with a guide circular ring (431), and the inner wall of the drum (200) is provided with a guide circular groove matching the guide circular ring (431).
3. A drum type compound fertilizer cooler according to claim 2, characterized in that: A cavity is provided inside the rotating ring (430), and an air blowing port (432) is provided on the side wall of the rotating ring (430).
4. A drum type compound fertilizer cooler according to claim 3, characterized in that: A feed hopper (210) is provided on the side wall of the drum (200), and a sealing cover plate is threadedly connected to the top of the feed hopper (210).
5. A drum type compound fertilizer cooler according to claim 4, characterized in that: A vibrator (331) electrically connected to the ultrasonic generator (110) is arranged inside the plurality of scrapers (330), and a material stripping plate (340) is arranged on the top of the plurality of scrapers (330).
6. A drum type compound fertilizer cooler according to claim 5, characterized in that: The second scraper (360) is made of rubber material, and the second scraper (360) is in contact with the inner wall of the roller (200).
7. A drum type compound fertilizer cooler according to claim 6, characterized in that: The drum (200) is inclined, a refrigeration cavity (230) is provided inside the outer wall of the drum (200), and a plurality of water outlets are provided on the inner wall of the refrigeration cavity (230).
Citation Information
Cited By
A drum type compound fertilizer cooler
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