Threshing device

By using an extrusion wheel in the corn threshing device to drive the screen plate to vibrate and remove heavier debris, and using the filter plate to collect dust, the problem of difficult debris in corn threshing in the prior art is solved, and the quality of corn after threshing is improved and air purification effect.

CN222170528UInactive Publication Date: 2024-12-17SOUTH CHINA AGRICULTURAL UNIVERSITY
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Patent Information

Application Number
CN202420887652.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-26
Publication Date
2024-12-17
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

When existing corn threshing devices use mechanical extrusion, it is difficult to completely remove corn core debris and residues, especially heavier debris, which are difficult to blow away by the fan, resulting in a large amount of dust residues in the finished product after threshing.

Method used

A threshing device is designed, including a threshing chamber, gear accelerator, fan, extrusion wheel, screen plate and dust collector. The screen plate is driven to vibrate through the extrusion wheel to remove heavier debris, and the filter plate is used to filter air to collect Dust, reduce air pollution.

Benefits of technology

Effectively remove heavier debris mixed in corn kernels, improve the quality of the threshed corn, and uniformly treat dust through dust collection bags to reduce air pollution and prevent stuckness caused by cross-plating of corn and corn cores.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a threshing device which comprises a threshing bin, one side of the threshing bin is fixedly connected with a driving motor, the lower portion of the threshing bin is fixedly connected with a gear accelerator, the power output end of the driving motor is fixedly connected with a transmission wheel, and one end of the transmission wheel is in transmission connection with the power input end of the gear accelerator through a transmission belt. A screening area is fixedly connected below the threshing bin, a screening plate is movably connected below the screening area, one end of the screening plate is fixedly connected with an extrusion plate, one end of the extrusion plate is fixedly connected with an arc-shaped boss, one side of the screening area is fixedly connected with a dust collection bag, and one end of the dust collection bag is fixedly connected with a filter plate. Limiting rods are fixedly connected to the two sides of the screening area. When heavy chippings fall onto the sieve plate along with corn kernels, the extrusion wheel can drive the sieve plate to vibrate repeatedly through the arc-shaped boss, the heavy chippings mixed in the corn kernels are vibrated off and screened, and the quality of the threshed corn is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of corn threshing, in particular to a threshing device. Background Art

[0002] Corn is a common food crop that is rich in nutrients. It is mainly used for food and feed, and can also be used to make high-quality edible oil and corn starch. After deep processing, it can be used to make beer. The husks of the cobs can be used to weave daily handicrafts. Before processing corn, the corn kernels need to be peeled off the inedible corn cobs to facilitate subsequent operations. Although most corn threshing work is currently done by mechanical extrusion, since most of the extrusion uses dry corn, the finished product after threshing contains a large amount of corn cob fragments and residues.

[0003] After searching, the Chinese patent publication number CN219269592U discloses a corn threshing device, including a bracket, a threshing box is arranged on the upper part of the bracket, the outlet part of the threshing box is arranged with bolts, the threshing box is connected with a cover plate by bolts, the threshing box is provided with a first opening, the cover plate is provided with a second opening, the cover plate is provided with a collecting box, a pad is fixedly installed on the inner side of the bracket, and a bellows is fixedly installed on the pad.

[0004] In view of the above-mentioned technology, although the dust and debris in the corn kernels are blown away by a fan, some debris are heavy and difficult to be blown away from the feeding area by the fan wind force. At the same time, because a large number of corn kernels fall, the fan wind force is insufficient to completely remove all the dust residues. Therefore, a threshing device is proposed. Utility Model Content

[0005] In view of this, the embodiments of the present utility model hope to provide a threshing device to solve or alleviate the technical problems existing in the prior art, and at least provide a beneficial choice.

[0006] The technical solution of the embodiment of the utility model is achieved as follows: it includes a threshing bin, a driving motor is fixedly connected to one side of the threshing bin, a gear accelerator is fixedly connected to the bottom of the threshing bin, a transmission wheel is fixedly connected to the power output end of the driving motor, one end of the transmission wheel is connected to the power input end of the gear accelerator through a transmission belt, a fan and an extrusion wheel are fixedly connected to the power output end of the gear accelerator, a screening area is fixedly connected to the bottom of the threshing bin, a sieve plate is movably connected to the bottom of the screening area, one end of the sieve plate is fixedly connected to the extrusion plate, and one end of the extrusion plate is fixedly connected to an arc-shaped boss.

[0007] In some embodiments, a dust collecting bag is fixedly connected to one side of the screening area, and a filter plate is fixedly connected to one end of the dust collecting bag.

[0008] In some embodiments, limit rods are fixedly connected to both sides of the screening area, and a spring is fixedly connected to the limit rod and one end of the screen plate.

[0009] In some embodiments, a waste box is fixedly connected below the screening area.

[0010] In some embodiments, one end of the drive motor is fixedly connected to a drive shaft, one end of the threshing bin is fixedly connected to a rod row area, and one end of the drive shaft is rotatably connected to the threshing bin and the rod row area.

[0011] In some embodiments, a leakage net is fixedly connected below the threshing bin, and a threshing plate is fixedly connected to one end of the driving shaft.

[0012] In some embodiments, a discharge plate is fixedly connected to one end of the driving shaft, and a discharge port is opened on one side of the discharge rod area.

[0013] In some embodiments, a feed port is fixedly connected to one side of the threshing bin, a partition plate 1 is fixedly connected to one end of the threshing bin and the feed port, and a partition plate 2 is fixedly connected to one side of the threshing bin and the rod row area.

[0014] The embodiment of the utility model has the following advantages due to the adoption of the above technical solution:

[0015] 1. A threshing device, when heavier debris follows corn kernels and falls onto the screen plate, the extrusion wheel drives the screen plate to vibrate repeatedly through the arc-shaped boss, and the heavier debris mixed in the corn kernels is shaken off and screened, thereby improving the quality of corn after threshing.

[0016] 2. A threshing device, which blows out air with lighter debris and dust, and then collects the debris and dust in a dust collecting bag for unified treatment to reduce air pollution.

[0017] 3. A threshing device, which can prevent corn from being stuck and broken when it is put into the threshing bin horizontally through partition 1, and can prevent corn cobs from being stuck when they are put into the bar row area horizontally.

[0018] The above summary is for the purpose of description only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments and features described above, further aspects, embodiments and features of the utility model will be readily apparent by reference to the accompanying drawings and the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or technical descriptions will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0020] Figure 1 This is the main structural diagram of the utility model;

[0021] Figure 2 This is the internal structure diagram of the separation bin of the utility model;

[0022] Figure 3 This is a fan installation structure diagram of the utility model;

[0023] Figure 4 This is the internal structure diagram of the screening area of ​​the utility model;

[0024] Figure 5 This is a structural diagram of the screen plate installation of the present utility model.

[0025] Reference numerals:

[0026] 1. Threshing bin; 2. Feed inlet; 3. Discharge rod area; 4. Discharge outlet; 5. Driving motor; 6. Screening area; 7. Waste slag box; 8. Driving shaft; 9. Threshing plate; 10. Discharge plate; 11. Screen; 12. Partition one; 13. Partition two; 14. Screen plate; 15. Limit rod; 16. Spring; 17. Dust bag; 18. Filter plate; 19. Fan; 20. Drive wheel; 21. Drive belt; 22. Gear accelerator; 23. Extrusion plate; 24. Arc boss; 25. Extrusion wheel. DETAILED DESCRIPTION

[0027] In the following, only some exemplary embodiments are briefly described. As those skilled in the art will appreciate, the described embodiments may be modified in various ways without departing from the spirit or scope of the present invention. Therefore, the drawings and descriptions are considered to be exemplary and non-restrictive in nature.

[0028] The embodiments of the present utility model are described in detail below with reference to the accompanying drawings.

[0029] Embodiment 1:

[0030] like Figure 1-5As shown, a threshing device comprises a threshing bin 1, a driving motor 5 is fixedly connected to one side of the threshing bin 1, a gear accelerator 22 is fixedly connected to the lower part of the threshing bin 1, a transmission wheel 20 is fixedly connected to the power output end of the driving motor 5, one end of the transmission wheel 20 is connected to the power input end of the gear accelerator 22 through a transmission belt 21, a fan 19 and an extrusion wheel 25 are fixedly connected to the power output end of the gear accelerator 22, a screening area 6 is fixedly connected to the lower part of the threshing bin 1, vents are arranged on both sides of the screening area 6, a sieve plate 14 is movably connected to the lower part of the screening area 6, one end of the sieve plate 14 is fixedly connected to the extrusion plate 23, and one end of the extrusion plate 23 is fixedly connected to the arc-shaped boss 24;

[0031] The two sides of the screening area 6 are fixedly connected with limit rods 15, and the limit rods 15 and one end of the screening plate 14 are fixedly connected with springs 16;

[0032] When the device is working, the drive motor 5 starts and drives the gear accelerator 22 below to work, driving the fan 19 and the extrusion wheel 25 to rotate at high speed, blowing away the lighter dust debris in the corn kernels falling from the threshing bin 1. When the heavier debris follows the corn kernels and falls onto the screen plate 14, the extrusion wheel 25 rotates at high speed. There is an arc-shaped protrusion at one end of the extrusion wheel 25. When the arc-shaped protrusion rotates downward, it will contact the arc-shaped boss 24 at one end of the extrusion plate 23, and it will squeeze the screen plate 14 to move and reset under the action of the spring 16 to achieve reciprocating vibration, so as to shake off and screen the heavier debris mixed in the corn kernels, thereby improving the quality of the corn after threshing.

[0033] In this embodiment, a dust bag 17 is fixedly connected to one side of the screening area 6, and a filter plate 18 is fixedly connected to one end of the dust bag 17. The air with lighter debris and dust blown out from one side will be filtered by the filter plate 18 and the debris and dust will be collected in the dust bag 17 for unified treatment to reduce air pollution.

[0034] In this embodiment, a waste slag box 7 is fixedly connected below the screening area 6, and the waste slag box 7 can recycle the debris filtered by the sieve plate 14 for unified treatment.

[0035] In this embodiment, one end of the driving motor 5 is fixedly connected to the driving shaft 8, one end of the threshing bin 1 is fixedly connected to the row bar area 3, one end of the driving shaft 8 is rotatably connected to the threshing bin 1 and the row bar area 3, a leakage net 11 is fixedly connected below the threshing bin 1, and one end of the driving shaft 8 is fixedly connected to the threshing plate 9;

[0036] The threshing plate 9 can squeeze the corn above the friction screen 11 to thresh, and after threshing is completed, it continues to rotate to move the threshed corn cobs into the rod row area 3.

[0037] In this embodiment: when the device is working, the driving motor 5 is started and the gear accelerator 22 below is driven to work, driving the fan 19 and the extrusion wheel 25 to rotate at high speed, blowing away the lighter dust and debris in the corn kernels falling from the threshing bin 1, and when the heavier debris follows the corn kernels and falls onto the screen plate 14, the extrusion wheel 25 rotates at high speed. There is an arc-shaped protrusion at one end of the extrusion wheel 25. When the arc-shaped protrusion rotates downward, it will contact the arc-shaped boss 24 at one end of the extrusion plate 23, and the screen plate 14 will be squeezed to move and reset under the action of the spring 16 to achieve reciprocating vibration, so that the heavier debris mixed in the corn kernels will be shaken off and screened, thereby improving the quality of the corn after threshing;

[0038] The air with lighter debris and dust blown out from one side will be filtered by the filter plate 18, and the debris and dust will be collected in the dust collecting bag 17 for unified treatment to reduce air pollution. The waste residue box 7 can recycle the debris filtered by the sieve plate 14 for unified treatment. The threshing plate 9 can squeeze the corn above the friction filter 11 for threshing. After the detachment is completed, the threshed corn cob will be moved to the rod row area 3 by continuing to rotate.

[0039] Embodiment 2:

[0040] A threshing device, this embodiment makes the following improvements on the basis of embodiment 1, such as Figure 1-5 As shown,

[0041] In this embodiment, a discharge plate 10 is fixedly connected to one end of the driving shaft 8, and a discharge port 4 is opened on one side of the discharge rod area 3. The discharge port 4 can throw the corn cobs out of the discharge rod area 3 from the upper side to prevent accumulation;

[0042] The threshing bin 1 is fixedly connected to a feed port 2 on one side, a partition 12 is fixedly connected to one end of the threshing bin 1 and the feed port 2, and a partition 2 13 is fixedly connected to one side of the threshing bin 1 and the row bar area 3;

[0043] The partition 12 can prevent the corn from being stuck and broken when it is put into the threshing bin 1 horizontally, and the partition 2 13 can prevent the corn cob from being stuck when it is put into the bar row area 3 horizontally.

[0044] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can easily think of various changes or substitutions within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.

Claims

1. A threshing device, comprising a threshing bin (1), characterized in that: A driving motor (5) is fixedly connected to one side of the threshing bin (1); a gear accelerator (22) is fixedly connected below the threshing bin (1); a transmission wheel (20) is fixedly connected to the power output end of the driving motor (5); one end of the transmission wheel (20) is connected to the power input end of the gear accelerator (22) through a transmission belt (21); a fan (19) and an extrusion wheel (25) are fixedly connected to the power output end of the gear accelerator (22); a screening area (6) is fixedly connected below the threshing bin (1); a sieve plate (14) is movably connected below the screening area (6); one end of the sieve plate (14) is fixedly connected to an extrusion plate (23); one end of the extrusion plate (23) is fixedly connected to an arc-shaped boss (24).

2. A threshing device according to claim 1, characterized in that: A dust collecting bag (17) is fixedly connected to one side of the screening area (6), and a filter plate (18) is fixedly connected to one end of the dust collecting bag (17).

3. A threshing device according to claim 2, characterized in that: Limit rods (15) are fixedly connected to both sides of the screening area (6), and a spring (16) is fixedly connected between the limit rods (15) and one end of the screening plate (14).

4. A threshing device according to claim 3, characterized in that: A waste slag box (7) is fixedly connected below the screening area (6).

5. A threshing device according to claim 1, characterized in that: One end of the driving motor (5) is fixedly connected to a driving shaft (8), one end of the threshing bin (1) is fixedly connected to a row bar area (3), and one end of the driving shaft (8) is rotatably connected to the threshing bin (1) and the row bar area (3).

6. A threshing device according to claim 5, characterized in that: A leakage net (11) is fixedly connected below the threshing bin (1), and a threshing plate (9) is fixedly connected to one end of the driving shaft (8).

7. A threshing device according to claim 6, characterized in that: One end of the driving shaft (8) is fixedly connected to a discharge plate (10), and one side of the discharge rod area (3) is provided with a discharge port (4).

8. A threshing device according to claim 7, characterized in that: One side of the threshing bin (1) is fixedly connected to a feed port (2), one end of the threshing bin (1) and the feed port (2) is fixedly connected to a partition plate 1 (12), and one side of the threshing bin (1) and the row bar area (3) is fixedly connected to a partition plate 2 (13).

Citation Information

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