Cleaning ball cleaning device for long-distance pipeline
By designing an automated cleaning device and using a motor-driven brush to contact the cleaning ball, the problems of high labor intensity and low efficiency of manual cleaning balls are solved, and efficient automatic cleaning of the cleaning balls is achieved.
Patent Information
- Application Number
- CN202420851294.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-23
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-04-23
AI Technical Summary
In the prior art, cleaning balls requires manual brush operation, which is very labor-intensive and inefficient.
A cleaning device including a motor, cleaning bucket, arc-shaped slide rail and linear slide rail is designed. The brush is used to contact the spherical surface and tubular end of the cleaning ball, and the cleaning bucket is driven by the motor to achieve automatic cleaning, and the adjustment is made through the adjustment component. The distance between the brush and the inner wall of the cleaning bucket and the inclination angle of the slide rail are suitable for cleaning balls of different sizes.
Automatic cleaning of cleaning balls is realized, which reduces labor intensity, improves cleaning efficiency, and improves the applicability of the device.
Smart Images

Figure CN222175030U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of cleaning with cleaning balls, in particular to a cleaning ball cleaning device for long-distance pipelines. Background Art
[0002] Our cleaning balls are widely used in chemical, petroleum, electric power, pharmaceutical, beer, food, dairy beverage, cosmetics, and various engineering supporting pipelines worldwide. We specialize in the production and sales of sanitary centrifugal pumps, sanitary CIP return pumps, rotor pumps, high-shear emulsifiers, pipeline high-shear dispersing emulsifiers, and a complete set of pipeline accessories for fluid equipment, including ISO, DIN, IDF, and 3A standard stainless steel sanitary connectors, clamps, quick-release elbows, U-shaped pipes, concentric reducers, tees, ball valves, quick-release diaphragm valves, quick-release butterfly valves, quick-release sight glasses, manhole covers, microporous membrane cartridge filters, diaphragm pressure gauges, cleaners, respirators, floor drains, and other fluid equipment.
[0003] In addition, cleaning balls are often used to clean long-distance pipelines. In order to extend the service life of the cleaning balls and facilitate their next use, the cleaning balls need to be cleaned after use to maintain them. In existing technologies, after use, the outside of the cleaning balls needs to be manually scrubbed with a brush, which makes cleaning with the cleaning balls labor-intensive and inefficient. Utility Model Content
[0004] The purpose of this section is to summarize some aspects of the embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and in the abstract and title of the utility model to avoid obscuring the purpose of this section, the abstract and the title of the utility model, and such simplifications or omissions shall not be used to limit the scope of the present invention.
[0005] In order to solve the above problems, the present invention adopts the following technical solutions.
[0006] A cleaning device for a long-distance pipeline using a cleaning ball includes a motor, the top of the motor is threadedly connected to a cleaning barrel, the top of the cleaning barrel is provided with an opening, a plurality of linear slide rails are provided on the inner top of the cleaning barrel, and a plurality of curved slide rails are provided on the inner bottom of the cleaning barrel, a brush is slidably connected to the side of the curved slide rail and the linear slide rail close to the center of the cleaning barrel, a clamping assembly for fixing the cleaning ball is provided on the top of the cleaning barrel, and an adjustment assembly is provided between the cleaning barrel and the curved slide rail and the linear slide rail.
[0007] Preferably, the adjustment assembly includes an adjustment frame, a threaded shaft and a first screw. The outer sides of the arc slide rail and the linear slide rail are each provided with an adjustment frame. The adjustment frame is connected to the arc slide rail and the linear slide rail through a threaded shaft. The side of the adjustment frame away from the center of the washing barrel is rotatably connected to the first screw. A plurality of evenly distributed threaded holes are opened on both sides of the washing barrel, and the first screw is threadedly connected to the washing barrel through the threaded holes.
[0008] Preferably, the clamping assembly includes a carrier, a second screw and a clamping plate. Threaded holes for the second screw to pass through are provided on both sides of the carrier, and the second screw is threadedly connected to the carrier through the threaded holes. The end of the second screw is rotatably connected to the clamping plate, and an arc-shaped bayonet is provided on the side of the clamping plate close to the center of the cleaning barrel.
[0009] Preferably, a telescopic rod is fixedly connected to the top of the carrier, and a top cover for sealing the cleaning bucket is threadedly connected to the top of the telescopic rod, and the outer size of the top cover matches the inner size of the cleaning bucket.
[0010] Preferably, the top of the top cover is threadedly connected to a support plate through a threaded column, one end of the support plate is rotatably connected to a third screw rod, the bottom end of the third screw rod is threadedly connected to a side platform, and the bottom end of the third screw rod is embedded in the top of the side platform.
[0011] Preferably, the bottom of the side platform is fixedly connected to the base, and the side platform and the base form an integrated structure. The bottom of the base is fixedly connected to a plurality of feet, and the top of the base is fixedly connected to the bottom of the motor.
[0012] Preferably, the central axis of the motor coincides with the central axis of the cleaning bucket, and the plurality of feet are symmetrical about the vertical center line of the base.
[0013] Beneficial effects
[0014] Compared with the prior art, the beneficial effects of the present invention are:
[0015] The utility model makes the brush on the arc slide rail contact with the spherical surface of the cleaning ball, and the brush on the linear slide rail contact with the tubular end of the cleaning ball, starts the motor to rotate the cleaning barrel, and uses the brush to clean the outer side of the cleaning ball, thereby realizing automatic cleaning, reducing the labor intensity of cleaning, and improving the cleaning efficiency of the cleaning ball. By rotating the first screw, the distance between the brush and the inner wall of the cleaning barrel can be adjusted, and the threaded shaft can be loosened and used in conjunction with the adjustment frame to adjust the inclination angles of the linear slide rail and the arc slide rail, so that the device is suitable for cleaning cleaning balls of different sizes, thereby improving the applicability of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the bottom three-dimensional structure of the utility model;
[0018] Figure 3 This is a schematic diagram of the three-dimensional structure of the adjustment frame of the utility model;
[0019] Figure 4 This is a schematic diagram of the three-dimensional structure of the carrier of the present utility model;
[0020] Figure 5 It is a schematic diagram of the three-dimensional structure of the base of the present utility model.
[0021] The corresponding relationship between the illustration labels and component names in the figure is as follows:
[0022] 1. Motor; 2. Cleaning bucket; 3. Linear slide; 4. Arc slide; 5. Brush; 6. Adjustment frame; 7. Threaded shaft; 8. First screw; 9. Carrier; 10. Second screw; 11. Clamp; 12. Telescopic rod; 13. Top cover; 14. Support plate; 15. Third screw; 16. Side platform; 17. Base; 18. Footrest. DETAILED DESCRIPTION
[0023] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below with reference to the accompanying drawings.
[0024] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0025] Secondly, the term "one embodiment" or "embodiment" herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in various places throughout this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments. The present invention provides the following embodiments.
[0026] See also Figure 1-5The utility model provides an embodiment: a cleaning ball cleaning device for long-distance pipelines, including a motor 1, a base 17 fixedly connected to the bottom of the motor 1, a side platform 16 fixedly connected to one side of the base 17, and an integrated structure is formed between the side platform 16 and the base 17, a plurality of pads 18 fixedly connected to the bottom of the base 17, the central axis of the motor 1 coincides with the central axis of the cleaning bucket 2, and the plurality of pads 18 are symmetrical about the vertical center line of the base 17, and the device can be placed on an external horizontal plane through the pads 18, and the use of the base 17 can prevent wear between the bottom of the motor 1 and the external horizontal plane.
[0027] In this embodiment, the top of the motor 1 is threadedly connected to the cleaning bucket 2, the top of the cleaning bucket 2 is provided with an opening, and the top of the cleaning bucket 2 is provided with a carrier 9. Threaded holes for the second screw 10 to pass through are provided on both sides of the carrier 9, and the second screw 10 is threadedly connected to the carrier 9 through the threaded holes. The end of the second screw 10 is rotatably connected to the splint 11, and an arc-shaped bayonet is provided on the side of the splint 11 close to the center of the cleaning bucket 2. It is worth noting that the carrier 9, the second screw 10 and the splint 11 constitute the clamping assembly of the present device. The second screws 10 on both sides of the rotating carrier 9, in conjunction with the use of the splint 11, can fix the end of the cleaning ball that needs to be cleaned to prevent the cleaning ball from shaking during cleaning. The arc-shaped bayonet on the splint 11 facilitates the tight fit between the splint 11 and the end of the cleaning ball.
[0028] In this embodiment, a plurality of linear slides 3 are provided on the inner top of the cleaning barrel 2, and a plurality of arcuate slides 4 are provided on the inner bottom of the cleaning barrel 2. The arcuate slides 4 and the linear slides 3 are slidably connected to the side of the cleaning barrel 2 near the center of the cleaning barrel 2 to seal the barrel mouth of the cleaning barrel 2 to prevent the cleaning liquid from splashing during cleaning. The brush 5 on the arcuate slide 4 is brought into contact with the spherical surface of the cleaning ball, and the brush 5 on the linear slide 3 is brought into contact with the tubular end of the cleaning ball. The motor 1 is started to rotate the cleaning barrel 2. The brush 5 can be used to clean the outside of the cleaning ball, thereby realizing automatic cleaning, reducing the labor intensity of cleaning, and improving the cleaning efficiency of the cleaning ball. The outer sides of the arcuate slides 4 and the linear slides 3 are both provided with adjustment The frame 6, the adjusting frame 6 is connected to the arc slide 4 and the linear slide 3 through a threaded shaft 7. The side of the adjusting frame 6 away from the center of the cleaning barrel 2 is rotatably connected to the first screw 8. A plurality of evenly distributed threaded holes are provided on both sides of the cleaning barrel 2, and the first screw 8 is threadedly connected to the cleaning barrel 2 through the threaded holes. It is worth noting that the adjusting frame 6, the threaded shaft 7 and the first screw 8 constitute the adjustment component of the present device. By rotating the first screw 8, the distance between the brush 5 and the inner wall of the cleaning barrel 2 can be adjusted. By loosening the threaded shaft 7 and cooperating with the use of the adjusting frame 6, the inclination angle of the linear slide 3 and the arc slide 4 can be adjusted, so that the present device can be applied to cleaning balls of different sizes, thereby improving the applicability of the present device.
[0029] In this embodiment, the top of the carrier 9 is fixedly connected to a telescopic rod 12, and the top of the telescopic rod 12 is threadedly connected to a top cover 13 for sealing the cleaning bucket 2. The outer size of the top cover 13 matches the inner size of the cleaning bucket 2. The carrier 9 and the cleaning ball are lowered by the telescopic rod 12, so that the cleaning ball enters the interior of the cleaning bucket 2. The top of the top cover 13 is threadedly connected to a support plate 14 through a threaded column. One end of the support plate 14 is rotatably connected to a third screw 15, and the bottom end of the third screw 15 is threadedly connected to a side platform 16, and the bottom end of the third screw 15 is embedded in the top of the side platform 16. The third screw 15 on the side platform 16 is rotated to make the support plate 14 and the top cover 13 descend, sealing the barrel mouth of the cleaning bucket 2 to prevent the cleaning liquid from splashing during cleaning.
[0030] Working principle: When using this device, first, the device can be placed on the external horizontal surface through the pad 18, and the use of the base 17 can prevent wear between the bottom of the motor 1 and the external horizontal surface. The cleaning liquid can be loaded through the cleaning barrel 2, and the second screws 10 on both sides of the rotating carrier 9 can be used with the use of the clamping plate 11 to fix the end of the cleaning ball to prevent the cleaning ball from shaking during cleaning. The arc-shaped bayonet on the clamping plate 11 facilitates the tight fit between the clamping plate 11 and the end of the cleaning ball, thereby ensuring the stability of the clamping. The carrier 9 and the cleaning ball are lowered through the telescopic rod 12, so that the cleaning ball enters the interior of the cleaning barrel 2, and at the same time, the third screw 15 on the side table 16 is rotated to make the support plate 14 and the top cover 13 are lowered to seal the barrel mouth of the cleaning barrel 2 to prevent the cleaning liquid from splashing during cleaning, and the brush 5 on the arc-shaped slide rail 4 is brought into contact with the spherical surface of the cleaning ball, and the brush 5 on the linear slide rail 3 is brought into contact with the tubular end of the cleaning ball. The motor 1 is started to rotate the cleaning barrel 2, and the brush 5 can be used to clean the outside of the cleaning ball to achieve automatic cleaning, reduce the labor intensity of cleaning, and improve the cleaning efficiency of the cleaning ball. Rotating the first screw 8 can adjust the distance between the brush 5 and the inner wall of the cleaning barrel 2, loosening the threaded shaft 7, and cooperating with the use of the adjusting frame 6, the inclination angle of the linear slide rail 3 and the arc-shaped slide rail 4 can be adjusted, so that the device is suitable for cleaning cleaning balls of different sizes, thereby improving the applicability of the device.
[0031] The above content is a further detailed description of the present invention in combination with specific implementation methods. It cannot be determined that the specific implementation of the present invention is limited to these descriptions. For ordinary technicians in the technical field to which the present invention belongs, they can make several simple deductions or substitutions without departing from the concept of the present invention, which should be regarded as falling within the scope of protection determined by the claims submitted for the present invention.
Claims
1. A cleaning ball cleaning device for long-distance pipelines, comprising a motor (1), the top of the motor (1) being threadedly connected to a cleaning barrel (2), the top of the cleaning barrel (2) being provided with an opening, characterized in that: The top inner side of the cleaning bucket (2) is provided with a plurality of linear slide rails (3), and the bottom inner side of the cleaning bucket (2) is provided with a plurality of arcuate slide rails (4), and the arcuate slide rails (4) and the linear slide rails (3) are both slidably connected with brushes (5) on one side close to the center of the cleaning bucket (2), and a clamping assembly for fixing a cleaning ball is provided at the top of the cleaning bucket (2), and an adjustment assembly is provided between the cleaning bucket (2) and the arcuate slide rails (4) and the linear slide rails (3).
2. The cleaning ball cleaning device for long-distance pipelines according to claim 1 is characterized in that: The adjustment assembly comprises an adjustment frame (6), a threaded shaft (7) and a first screw rod (8); the outer sides of the arc-shaped slide rail (4) and the linear slide rail (3) are both provided with an adjustment frame (6); the adjustment frame (6) is connected to the arc-shaped slide rail (4) and the linear slide rail (3) via the threaded shaft (7); the side of the adjustment frame (6) away from the center of the cleaning barrel (2) is rotatably connected to the first screw rod (8); a plurality of evenly distributed threaded holes are provided on both sides of the cleaning barrel (2), and the first screw rod (8) is threadedly connected to the cleaning barrel (2) via the threaded holes.
3. The cleaning ball cleaning device for long-distance pipeline according to claim 2 is characterized in that: The clamping assembly comprises a carrier (9), a second screw rod (10) and a clamping plate (11). Threaded holes are provided on both sides of the carrier (9) for the second screw rod (10) to pass through, and the second screw rod (10) is threadedly connected to the carrier (9) through the threaded holes. The end of the second screw rod (10) is rotatably connected to the clamping plate (11), and an arc-shaped bayonet is provided on one side of the clamping plate (11) close to the center of the cleaning bucket (2).
4. The cleaning ball cleaning device for long-distance pipelines according to claim 3 is characterized in that: A telescopic rod (12) is fixedly connected to the top of the carrier (9), and a top cover (13) for sealing the cleaning bucket (2) is threadedly connected to the top of the telescopic rod (12), and the outer size of the top cover (13) matches the inner size of the cleaning bucket (2).
5. The cleaning ball cleaning device for long-distance pipelines according to claim 4 is characterized in that: The top of the top cover (13) is threadedly connected to a support plate (14) via a threaded column, one end of the support plate (14) is rotatably connected to a third screw rod (15), the bottom end of the third screw rod (15) is threadedly connected to a side platform (16), and the bottom end of the third screw rod (15) is embedded in the top of the side platform (16).
6. The cleaning ball cleaning device for long-distance pipelines according to claim 5 is characterized in that: The bottom of the side platform (16) is fixedly connected to a base (17), and the side platform (16) and the base (17) form an integrated structure. The bottom of the base (17) is fixedly connected to a plurality of feet (18), and the top of the base (17) is fixedly connected to the bottom of the motor (1).
7. The cleaning ball cleaning device for long-distance pipelines according to claim 6 is characterized in that: The central axis of the motor (1) coincides with the central axis of the cleaning bucket (2), and the plurality of pads (18) are symmetrical about the vertical center line of the base (17).
