Membrane frame system

By using weight sensors and automatic adjustment membrane frame design in the membrane frame system of the automatic winding machine, the problem of unbalanced stress in each angle during the winding process is solved, the balanced winding and protection of goods is achieved, and the safety of packaging is improved Sex and efficiency.

CN222180029UActive Publication Date: 2024-12-17SHANGHAI UTE PACKAGING EQUIPMENT CO LTD
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Patent Information

Application Number
CN202420893883.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-26
Publication Date
2024-12-17
Estimated Expiration
2034-04-26

AI Technical Summary

Technical Problem

During the winding process of existing automatic winding machines, the stress at each corner is uneven, which can easily lead to damage to the goods.

Method used

A membrane frame system is designed, by fixing the DC motor to the inner wall of the membrane frame shell, and setting a swing roller and weight sensor at the bottom of the main sprocket, combining the walking speed of the winding machine, the membrane feeding speed of the membrane frame is automatically adjusted. Achieve constant tension film feeding at each angle.

Benefits of technology

It effectively avoids damage to the goods during the winding process, detects tension data through weight sensors, achieves balanced stress at each angle, and improves the safety and efficiency of packaging.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a film frame system which comprises a film winding base, a double chain wheel, a double chain wheel, a guide wheel, a guide roller, a swing roller, a weight sensor, a film outlet roller, a proximity sensor, a main chain wheel, a direct current motor, a rubber coating roller, a film breaking mechanism, a film penetrating breaking shaft, an electromagnet, a film frame shell, a handle, a shell and a mounting plate. A direct current motor is fixedly connected to the inner wall of one side of the membrane frame shell, the output end of the direct current motor is fixedly connected with a main chain wheel, a guide roller is arranged on one side of the main chain wheel, a double chain wheel is arranged on one side of the guide roller, and a double chain wheel is arranged on one side of the double chain wheel; the film feeding adjusting function is designed, tension data are detected through the weight sensor, and the film feeding speed of the film frame is automatically adjusted by combining the walking speed of the winding machine, so that the stress of each corner is kept consistent during winding, constant-tension film feeding is achieved, and a product can be protected from being damaged during winding.
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Description

Technical Field

[0001] The utility model relates to the technical field of film frames of winding machines, in particular to a film frame system. Background Art

[0002] Automatic wrapping machine, also known as automatic wrapping machine or automatic film wrapping machine, is an indispensable equipment in packaging machinery. Its main purpose is to meet the packaging requirements of containerized storage, transportation and mechanized loading and unloading operations of goods. This machine is widely used in many industries, including foreign trade export, food and beverage, canning, papermaking, dyes, plastic chemicals, glass and ceramics, etc. The main function of the automatic wrapping machine is to wrap various bulk objects or whole objects through the tension of the stretch film to package them into a whole. This not only improves production efficiency, but also prevents damage to the goods during transportation, and plays a role in dustproof, moisture-proof and cleaning.

[0003] The existing automatic wrapping machine only starts the DC motor through the proximity sensor during wrapping. During the wrapping process, the force on each corner is too large, the film feeding tension is uneven, and it is easy to cause damage to the goods. Utility Model Content

[0004] The purpose of the utility model is to provide a film frame system to solve the problems raised in the above background technology.

[0005] In order to solve the above technical problems, the utility model provides the following technical solutions: a film frame system, including a film frame shell, a DC motor is fixedly connected to the inner wall of one side of the film frame shell, the output end of the DC motor is fixedly connected to the main sprocket, a guide roller is arranged on one side of the main sprocket, a single sprocket is arranged on one side of the guide roller, a double sprocket is arranged on one side of the single sprocket, and the guide roller, the single sprocket and the double sprocket are all rotatably connected to the inner wall of the film frame shell, an swinging roller is arranged at the bottom end of the main sprocket, a weight sensor is arranged on the outer wall of the swinging roller, and a film outlet roller is arranged on one side of the weight sensor.

[0006] Preferably, a proximity sensor is provided on one side of the oscillating drum, and the proximity sensor is fixedly connected to the inner wall of the membrane frame shell.

[0007] Preferably, a protective door is hinged on one side outer wall of the membrane frame shell, and a handle is fixedly connected to one side outer wall of the protective door.

[0008] Preferably, a film cutting mechanism is fixedly connected to an inner wall of one side of the film frame shell, a rubber-coated roller is provided on one side of the film cutting mechanism, and the rubber-coated roller is fixedly connected to a double sprocket.

[0009] Preferably, the film cutting mechanism comprises a shell, an electromagnet is arranged in the shell, a film-penetrating and breaking shaft is fixedly connected to an outer wall of one side of the electromagnet, and the film-penetrating and breaking shaft is sleeved on the shell, and a mounting plate is fixedly connected to the outer wall of the shell.

[0010] Preferably, a wrapping film seat is fixedly connected to an outer wall of one side of the film frame shell.

[0011] Preferably, a guide wheel is rotatably connected to an inner wall of one side of the membrane frame shell.

[0012] Compared with the prior art, the beneficial effects achieved by the utility model are as follows: the utility model is designed with a film feeding adjustment function, which detects tension data through a weight sensor and automatically adjusts the film feeding speed of the film frame in combination with the walking speed of the winding machine, so that the force applied to each corner during winding is kept consistent, achieving constant tension film feeding, and protecting the product from being damaged during winding. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0014] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;

[0015] Figure 2 It is a schematic diagram of the overall top view structure of the utility model;

[0016] Figure 3 It is a schematic diagram of the overall front view structure of the utility model;

[0017] Figure 4 It is a schematic diagram of the overall front view cutaway structure of the utility model;

[0018] Figure 5 It is a three-dimensional structural schematic diagram of the film cutting mechanism of the utility model;

[0019] Figure 6 It is a front view cross-sectional structural schematic diagram of the film cutting mechanism of the utility model.

[0020] In the figure: 1. Wrap film seat; 2. Double sprocket; 3. Single sprocket; 4. Guide wheel; 5. Guide roller; 6. Swing roller; 7. Weight sensor; 8. Film outlet roller; 9. Proximity sensor; 10. Main sprocket; 11. DC motor; 12. Protection door; 13. Rubber-coated roller; 14. Film cutting mechanism; 15. Film-piercing and breaking shaft; 16. Electromagnet; 17. Film frame shell; 18. Handle; 19. Shell; 20. Mounting plate. DETAILED DESCRIPTION

[0021] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-6, The utility model provides an embodiment: a film frame system, including a film frame shell 17, a DC motor 11 is fixedly connected to the inner wall of one side of the film frame shell 17, the output end of the DC motor 11 is fixedly connected to the main sprocket 10, a guide roller 5 is arranged on one side of the main sprocket 10, a single sprocket 3 is arranged on one side of the guide roller 5, a double sprocket 2 is arranged on one side of the single sprocket 3, and the guide roller 5, the single sprocket 3 and the double sprocket 2 are all rotatably connected to the inner wall of the film frame shell 17, a swing roller 6 is arranged at the bottom end of the main sprocket 10, a weight sensor 7 is arranged on the outer wall of the swing roller 6, and a film outlet roller 8 is arranged on one side of the weight sensor 7; a proximity sensor 9 is arranged on one side of the swing roller 6, and the proximity sensor 9 is fixedly connected to the inner wall of the film frame shell 17, and the proximity sensor 9 is used to disconnect the circuit when the protection door 12 is opened to keep the machine in a shutdown state; a protection door 12 is hinged on the outer wall of one side of the film frame shell 17, A handle 18 is fixedly connected to the outer wall of one side of the protection door 12, and the protection door 12 is used to protect the internal structure, and the handle 18 is used to pull the protection door 12; a film cutting mechanism 14 is fixedly connected to the inner wall of one side of the film frame shell 17, and a rubber-coated roller 13 is provided on one side of the film cutting mechanism 14, and the rubber-coated roller 13 is fixedly connected to a double sprocket 3, and the rubber-coated roller 13 is used to convey the wrapping film; the film cutting mechanism 14 includes a shell 19, and an electromagnet 16 is provided in the shell 19, and a film-piercing breaking shaft 15 is fixedly connected to the outer wall of one side of the electromagnet 16, and the film-piercing breaking shaft 15 is sleeved on the shell 19, and a mounting plate 20 is fixedly connected to the outer wall of the shell 19, and the electromagnet 16 and the film-piercing breaking shaft 15 are used to pierce the wrapping film, and the mounting plate 20 is used to install the shell 19; a wrapping film seat 1 is fixedly connected to the outer wall of one side of the film frame shell 17, and the wrapping film seat 1 is used to install the wrapping film; a guide wheel 4 is rotatably connected to the inner wall of one side of the film frame shell 17, and the guide wheel 4 is used for guiding.

[0023] Working principle: When using the utility model, first install the wrapping film roll on the wrapping film seat 1 on the film frame shell 17, open the protection door 12 through the handle 18 to carry out the film threading work, when the protection door 12 is opened, the proximity sensor 9 control circuit is disconnected, and the machine is kept in a shutdown state to ensure the safety of the operator. When the film is wound, the wrapping film passes through the rubber-coated roller 13, and then the double sprocket 2 and the single sprocket 3 make the wrapping film sent out at a ratio of one to two. Since the friction force on the surface of the rubber-coated roller 13 is large, the width will basically not be narrowed when the film is discharged, which can save the wrapping film to a great extent. When winding, the main sprocket 10 is driven by the DC motor 11, and the main sprocket 10 drives the rubber-coated roller 1 on the double sprocket 2 and the single sprocket 3 through the chain. 3 is used for film feeding, and is guided by the guide roller 5. When the wrapping film is sent out, the swing roller 6 presses the weight sensor 7, and the weight sensor 7 is perpendicular to the guide roller 5 and the film discharge roller 8. During the wrapping process, the speed of the DC motor 11 is continuously adjusted according to the walking speed and tension of the wrapping machine, so that the force on each corner during the wrapping is the same. When the wrapping is about to end, the film is cut by the film cutting mechanism 14. Specifically, the electromagnet 16 is extended by the current control, and the electromagnet 16 drives the film-piercing breaking shaft 15 to be pushed out of the shell 19 to pierce the wrapping film. Under the tension of the rubber-coated roller 13 at different speeds, the wrapping film is pulled off and left outside the film frame roller for convenient use next time. The guide wheel 4 is used for guiding, and the mounting plate 20 is used for installing the film cutting mechanism 14.

[0024] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0025] The device embodiments described above are merely illustrative, wherein the units described as separate components may or may not be physically separated, and the components displayed as units may or may not be physical units, that is, they may be located in one place, or they may be distributed on multiple network units. Some or all of the modules may be selected according to actual needs to achieve the purpose of the scheme of this embodiment. Ordinary technicians in this field can understand and implement it without paying creative labor.

[0026] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the utility model.

Claims

1. A membrane frame system, comprising a membrane frame housing (17), Features: A DC motor (11) is fixedly connected to the inner wall of one side of the film frame shell (17); the output end of the DC motor (11) is fixedly connected to the main sprocket (10); a guide roller (5) is arranged on one side of the main sprocket (10); a single sprocket (3) is arranged on one side of the guide roller (5); a double sprocket (2) is arranged on one side of the single sprocket (3); and the guide roller (5), the single sprocket (3) and the double sprocket (2) are all rotatably connected to the inner wall of the film frame shell (17); an oscillating roller (6) is arranged at the bottom end of the main sprocket (10); a weight sensor (7) is arranged on the outer wall of the oscillating roller (6); and a film outlet roller (8) is arranged on one side of the weight sensor (7).

2. A membrane rack system according to claim 1, Features: A proximity sensor (9) is provided on one side of the oscillating drum (6), and the proximity sensor (9) is fixedly connected to the inner wall of the film frame shell (17).

3. A membrane rack system according to claim 1, Features: A protection door (12) is hingedly connected to one side outer wall of the membrane frame housing (17), and a handle (18) is fixedly connected to one side outer wall of the protection door (12).

4. A membrane rack system according to claim 1, Features: A film cutting mechanism (14) is fixedly connected to an inner wall of one side of the film frame shell (17), a rubber-coated roller (13) is provided on one side of the film cutting mechanism (14), and the rubber-coated roller (13) is fixedly connected to a double sprocket (3).

5. A membrane rack system according to claim 4, Features: The film cutting mechanism (14) comprises a shell (19), an electromagnet (16) is arranged inside the shell (19), a film-penetrating and breaking shaft (15) is fixedly connected to an outer wall of one side of the electromagnet (16), and the film-penetrating and breaking shaft (15) is sleeved on the shell (19), and a mounting plate (20) is fixedly connected to the outer wall of the shell (19).

6. A membrane rack system according to claim 3, Features: A wrapping film seat (1) is fixedly connected to one side outer wall of the film frame housing (17).

7. A membrane rack system according to claim 3, Features: A guide wheel (4) is rotatably connected to an inner wall of one side of the membrane frame housing (17).