Screw distributing device
By designing a screw feeding device, the automatic transmission and blanking of screws is achieved by using motor drive gears and loading trays, the problems of complex operation and low efficiency of traditional screw feeding equipment are solved, and the efficiency and degree of automation of material feeding are improved.
Patent Information
- Application Number
- CN202421026760.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-13
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-05-13
AI Technical Summary
Traditional screw material separation equipment is complex in operation and inefficient, and requires manual clamping and loosening of screws, which increases the time and complexity of material separation.
A screw feeding device is designed, including a base plate, guide groove, gear and loading tray. The automatic transmission and blanking of screws are realized through the motor drive gear and loading tray, simplifying the operation process.
It realizes automatic material distribution of screws, simple operation, improves work efficiency and reduces operation complexity.
Smart Images

Figure CN222180956U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of screw dividers, and in particular relates to a screw divider device. Background Art
[0002] As the most common assembly structure in daily life, screws have important tasks in industry. As long as there is industry on earth, screws are needed. Screws have been a common invention in people's production and life for thousands of years. In terms of application fields, it is the first invention of mankind. Screw sorting is one of the important links in screw locking. Traditional screw sorting is done by operators manually sorting or single screw sorting equipment picking up screws, which has low work efficiency.
[0003] The existing patent with announcement number CN215316869U discloses a screw divider, including a vibrating plate, a conveying roller, a clamping assembly and a blocking assembly; the vibrating plate is used to place screws, the conveying roller includes a first end and a second end, the first end is connected to the outlet of the vibrating plate, and the second end cooperates with the clamping assembly; the clamping assembly includes a clamp, a positioning structure, a first driving mechanism and a second driving mechanism, the first driving mechanism is connected to the clamp, and is used to drive the clamp to clamp and loosen the screw; the second driving mechanism is connected to the clamp, and the second driving mechanism is used to drive the clamp to move in a direction close to or away from the second end, and when the clamp loosens the clamped screw, the second driving mechanism is also used to drive the clamp and the positioning structure to move in a direction away from the screw loosened by the clamp; the blocking assembly includes a blocking structure and a third driving mechanism, and the third driving mechanism is connected to the blocking structure.
[0004] When the screw leaves the second end, it is in an unstable state. It is necessary to start the first drive mechanism and the second drive mechanism to adjust the closure of the clamp to clamp the screw that has left. Then start the third drive mechanism to block the remaining screws through the blocking structure. When the screw leaves, start the first drive mechanism and the second drive mechanism again to control the clamp to loosen the screw, thereby controlling the robotic arm to clamp it away. For this reason, each pair of screws needs to be clamped and then loosened for each material distribution, which greatly increases the time for screw distribution. In addition, the entire operation process is relatively complicated and has low practicality. Utility Model Content
[0005] In order to solve the problems existing in the background technology, the utility model provides a screw material dividing device.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A screw material distribution device comprises a base plate and a screw, wherein two guide plates are fixedly arranged on the base plate, and a guide groove is provided between the two guide plates; two gears are rotatably arranged below the guide plates, and the gap between the two gears corresponds to the guide groove; a loading plate is rotatably arranged on the top of the base plate, and the loading plate is located below the gears, and a plurality of blanking holes are provided on the loading plate, and the blanking holes are distributed in a circular array; the screw and the guide groove are limited and slidably matched, and the screw and the two gears are transmission matched, and the screw is plug-fitted with the blanking hole through the guide groove, the gears and the blanking hole. A transmission mechanism is provided on the side of the base plate away from the guide plate, and a positioning hole is provided on the base plate, and the transmission mechanism corresponds to the blanking hole through the positioning hole. An adjustment mechanism for driving the two gears to rotate in opposite directions is provided on the base plate, and a driving mechanism for driving the loading plate to rotate is provided on the base plate.
[0008] Furthermore, a bracket is fixedly arranged on the top of the bottom plate, and the top of the bracket is fixedly connected to the bottom of the guide plate.
[0009] Furthermore, the guide plate is composed of an inclined plate and a horizontal plate, the inclined plate is the input end of the screw, and the horizontal plate is the output end of the screw.
[0010] Furthermore, the adjustment mechanism includes a first motor, which is fixedly arranged at the bottom of the base plate; a rotating shaft is fixedly arranged at the central bottom of the two gears, wherein the bottom of one rotating shaft is fixedly connected to the output end of the first motor, and a second synchronous gear is fixedly arranged at the bottom of the other rotating shaft; a second rotating shaft is rotatably arranged at the bottom of the base plate, and a first synchronous gear is fixedly arranged on the circumferential surface of the second rotating shaft, and the first synchronous gear is meshed with the second synchronous gear; pulleys are arranged on the second rotating shaft and the rotating shaft corresponding to the first motor, and a belt is arranged for transmission between the two pulleys.
[0011] Furthermore, the driving mechanism includes a second motor, which is fixedly arranged at the bottom of the base plate, and the output end of the second motor passes through the base plate, and the output end of the second motor is fixedly connected to the central bottom of the loading tray.
[0012] Furthermore, the conveying mechanism comprises a conveyor belt, a workpiece is arranged on the conveyor belt, an assembly hole is provided on the workpiece, and the assembly hole corresponds to the positioning hole.
[0013] Furthermore, an integrated driving mechanism for driving the two gears to rotate in opposite directions or the loading tray to rotate is provided at the bottom of the base plate.
[0014] Furthermore, the integrated drive mechanism includes a third motor, which is fixedly arranged at the bottom of the base plate, and a toothless gear is fixedly arranged at the output end of the third motor, and the toothless gear is rotatably connected to the base plate; gear No. 1 and gear No. 2 are correspondingly arranged at the bottom of the two rotating shafts, and gear No. 1 and gear No. 2 are both meshed with the toothless gear.
[0015] This application has the following beneficial effects:
[0016] Through the transmission relationship between the guide groove, the gear and the loading tray, the screws can be dropped onto the conveying mechanism one by one by just starting the first motor and the second motor. The entire working process does not need to consider the position relationship of each screw, and the operation is simple and the degree of automation is high. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] By reading the detailed description below with reference to the accompanying drawings, the above and other purposes, features and advantages of the exemplary embodiments of the present invention will become easy to understand. In the accompanying drawings, several embodiments of the present invention are shown in an exemplary and non-limiting manner, and the same or corresponding reference numerals represent the same or corresponding parts, wherein:
[0018] Figure 1 This is a schematic diagram of the overall structure of the first embodiment of the utility model;
[0019] Figure 2 This is a schematic diagram of the positioning hole structure of the utility model;
[0020] Figure 3 This utility model Figure 2 A local enlarged schematic diagram of the middle A;
[0021] Figure 4 This is a schematic diagram of the structure of the second synchronous gear of the utility model;
[0022] Figure 5 This is a schematic diagram of the overall structure of the second embodiment of the utility model;
[0023] Figure 6 This utility model Figure 5 A partial enlarged schematic diagram of point B in the middle;
[0024] Figure 7 It is a schematic diagram of the pulley structure of the utility model.
[0025] Description of reference numerals:
[0026] 1. Bottom plate; 2. Support legs; 3. Bracket; 4. Guide plate; 5. Screw; 6. Gear; 7. Loading tray; 8. Dropping hole; 9. Workpiece; 10. Assembly hole; 11. Conveyor belt; 13. Guide groove; 14. First motor; 15. Second motor; 16. Belt; 17. Pulley; 18. Positioning hole; 19. Gear No. 1; 20. Gear No. 2; 21. Gear with missing teeth; 22. Third motor; 23. Rotating shaft; 24. Synchronous gear No. 1; 25. Synchronous gear No. 2; 26. Second rotating shaft. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Those skilled in the art should know that the embodiments described below are part of the embodiments of the present disclosure, rather than all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the utility model. Embodiment 1
[0028] like Figure 1-Figure 4 As shown, the technical solution adopted by the utility model is as follows: a screw material dividing device, comprising a base plate 1 and screws 5, a plurality of supporting legs 2 are fixedly arranged at the bottom of the base plate 1, two guide plates 4 are arranged on the base plate 1, the guide plates 4 and the base plate 1 are fixedly connected by setting a bracket 3, the top of the bracket 3 is fixedly connected to the bottom of the guide plate 4, and the bottom of the bracket 3 is fixedly connected to the top of the base plate 1.
[0029] A guide groove 13 is left between the two guide plates 4 . The guide plate 4 is composed of an inclined plate and a horizontal plate. The inclined plate is aligned with the external feeding device. The inclined plate is the input end of the screw 5 , and the horizontal plate is the output end of the screw 5 .
[0030] The guide groove 13 is convex, and the top of the guide groove 13 limits the top of the screw 5 to prevent the screw 5 from falling. Two gears 6 are rotatably arranged below the guide plate 4, and the gap between the two gears 6 corresponds to the guide groove 13.
[0031] The screw 5 entering the guide groove 13 will slide downward along the direction of the inclined plate of the guide groove 13. When the screw 5 slides to the horizontal plate of the guide groove 13, the screw 5 will continue to slide along the direction of the guide groove 13 under its own inertia and the push of the screw 5 behind it, until the front end of the screw 5 enters between the two gears 6 and stops.
[0032] The top of the bottom plate 1 is rotatably provided with a loading tray 7, which is located below the gear 6. The loading tray 7 is provided with a plurality of blanking holes 8, which are distributed in a circumferential array. In addition, the screw 5 is plugged and matched with the blanking hole 8 through the guide groove 13 and the gear 6.
[0033] The bottom plate 1 is provided with an adjusting mechanism for driving the two gears 6 to rotate in opposite directions.
[0034] The adjustment mechanism includes a first motor 14, which is fixedly arranged at the bottom of the base plate 1. A rotating shaft 23 is fixedly arranged at the center bottom of the two gears 6, wherein the bottom of one rotating shaft 23 is fixedly connected to the output end of the first motor 14, and the bottom of the other rotating shaft 23 is fixedly arranged with a second synchronous gear 25. A second rotating shaft 26 is rotatably arranged at the bottom of the base plate 1, and a first synchronous gear 24 is fixedly sleeved on the circumferential surface of the second rotating shaft 26, and the first synchronous gear 24 is meshed with the second synchronous gear 25. A pulley 17 is sleeved on the second rotating shaft 26 and the rotating shaft 23 corresponding to the first motor 14, and a belt 16 is sleeved between the two pulleys 17.
[0035] When the first motor 14 is started, the output end of the first motor 14 drives the rotating shaft 23 connected thereto to rotate, thereby driving the corresponding pulley 17 and gear 6 to rotate. The rotation of the pulley 17 drives another pulley 17 to rotate through the belt 16, thereby driving the second rotating shaft 26 to rotate in the same direction.
[0036] The rotation of the second rotating shaft 26 drives the first synchronous gear 24 to rotate, and the rotation of the first synchronous gear 24 drives the second synchronous gear 25 to rotate in the opposite direction, and the rotation of the second synchronous gear 25 drives the rotating shaft 23 which is not connected to the first motor 14 to rotate, thereby driving another gear 6 to rotate, thereby achieving synchronous and opposite rotation of the two gears 6.
[0037] The two gears 6 rotate synchronously in opposite directions to drive the screw 5 to fall into the drop hole 8 on the loading tray 7, and then stop the first motor 14.
[0038] The bottom plate 1 is provided with a driving mechanism for driving the charging tray 7 to rotate.
[0039] The driving mechanism includes a second motor 15 , which is fixedly arranged at the bottom of the base plate 1 , and an output end of the second motor 15 passes through the base plate 1 , and the output end of the second motor 15 is fixedly connected to the central bottom of the loading tray 7 .
[0040] The second motor 15 is started, and the output end of the second motor 15 drives the loading tray 7 to rotate until the next blanking hole 8 is aligned with the screw 5 on the gear 6 and then stops.
[0041] Then gear 6 continues to rotate, and the cycle continues.
[0042] A conveying mechanism is provided on one side of the bottom plate 1 away from the guide plate 4 . A positioning hole 18 is provided on the bottom plate 1 . The conveying mechanism is matched with the blanking hole 8 through the positioning hole 18 .
[0043] The conveying mechanism comprises a conveyor belt 11 , on which a plurality of workpieces 9 are arranged, and on which assembly holes 10 are opened, and the assembly holes 10 correspond to and cooperate with the positioning holes 18 .
[0044] In the initial state, the assembly hole 10 on the workpiece 9 is aligned with the positioning hole 18. When the loading tray 7 drives the blanking hole 8 containing the screw 5 to pass through the positioning hole 18, the screw 5 will fall into the assembly hole 10 on the workpiece 9 through the positioning hole 18, thereby completing the assembly. Subsequently, the rotation of the loading tray 7 is stopped and the next workpiece 9 is aligned with the positioning hole 18 through the conveyor belt 11. Repeat the above operation.
[0045] How it works
[0046] When using the device, the staff aligns the guide groove 13 with the feeding device.
[0047] The guide groove 13 is convex in shape, and the top of the guide groove 13 limits the screw 5 to prevent the screw 5 from falling.
[0048] The screw 5 entering the guide groove 13 will slide downward along the direction of the inclined plate of the guide groove 13. When the screw 5 slides to the horizontal plate of the guide groove 13, the screw 5 will continue to slide along the direction of the guide groove 13 under its own inertia and the push of the screw 5 behind it, until the front end of the screw 5 enters between the two gears 6 and stops.
[0049] Next, the first motor 14 is started, and the output end of the first motor 14 drives the shaft 23 connected thereto to rotate, thereby driving the corresponding pulley 17 and gear 6 to rotate. The rotation of the pulley 17 drives another pulley 17 to rotate through the belt 16, thereby driving the second shaft 26 to rotate in the same direction.
[0050] The rotation of the second rotating shaft 26 drives the first synchronous gear 24 to rotate, and the rotation of the first synchronous gear 24 drives the second synchronous gear 25 to rotate in the opposite direction, and the rotation of the second synchronous gear 25 drives the rotating shaft 23 which is not connected to the first motor 14 to rotate, thereby driving another gear 6 to rotate, thereby achieving synchronous and opposite rotation of the two gears 6.
[0051] The two gears 6 rotate synchronously in opposite directions to drive the screw 5 to fall into the drop hole 8 on the loading tray 7, and then stop the first motor 14.
[0052] The second motor 15 is started, and the output end of the second motor 15 drives the loading tray 7 to rotate until the next drop hole 8 is aligned with the screw 5 on the gear 6 and stops. Then the gear 6 continues to rotate, and the cycle continues.
[0053] In the initial state, the assembly hole 10 on the workpiece 9 is aligned with the positioning hole 18. When the loading tray 7 drives the blanking hole 8 containing the screw 5 to pass through the positioning hole 18, the screw 5 will fall into the assembly hole 10 on the workpiece 9 through the positioning hole 18, thereby completing the assembly. Subsequently, the rotation of the loading tray 7 is stopped and the next workpiece 9 is aligned with the positioning hole 18 through the conveyor belt 11. Repeat the above operation. Embodiment 2
[0054] Compared with the first embodiment, in this embodiment, an integrated driving mechanism for driving the two gears 6 to rotate in opposite directions or the loading tray 7 to rotate is provided at the bottom of the bottom plate 1 .
[0055] The integrated drive mechanism includes a third motor 22, which is fixedly arranged at the bottom of the base plate 1, and a toothless gear 21 is fixedly arranged at the output end of the third motor 22, and the toothless gear 21 is rotatably connected to the base plate 1. A first gear 19 and a second gear 20 are correspondingly arranged at the bottom of the two rotating shafts 23, and both the first gear 19 and the second gear 20 are meshed with the toothless gear 21.
[0056] Start the third motor 22, and the output end of the third motor 22 will drive the toothless gear 21 to rotate. When the toothless gear 21 is engaged with the No. 1 gear 19, the No. 1 gear 19 will drive the rotating shaft 23 corresponding to the gear 6 to rotate, thereby driving the two gears 6 to rotate synchronously in the opposite direction, thereby driving the screw 5 to enter the blanking hole 8.
[0057] When the toothless gear 21 meshes with the second gear 20, the second gear 20 rotates, thereby driving the rotating shaft 23 corresponding to the loading tray 7 to rotate, thereby driving the loading tray 7 to rotate. Then, the screw 5 is dropped onto the workpiece 9 below through the positioning hole 18 to complete the assembly.
[0058] How it works
[0059] Compared with the first embodiment, the driving source for driving the gear 6 and the loading tray 7 is the same. The third motor 22 is started, and the output end of the third motor 22 drives the toothless gear 21 to rotate. When the toothless gear 21 is meshed with the first gear 19, the first gear 19 drives the rotating shaft 23 corresponding to the gear 6 to rotate, thereby driving the two gears 6 to rotate synchronously in the opposite direction, thereby driving the screw 5 to enter the blanking hole 8.
[0060] When the toothless gear 21 meshes with the second gear 20, the second gear 20 rotates, thereby driving the rotating shaft 23 corresponding to the loading tray 7 to rotate, thereby driving the loading tray 7 to rotate. Then, the screw 5 is dropped onto the workpiece 9 below through the positioning hole 18 to complete the assembly.
Claims
1. A screw material dividing device, It is characterized in that The invention comprises a bottom plate (1) and screws (5), wherein two guide plates (4) are fixedly arranged on the bottom plate (1), and a guide groove (13) is provided between the two guide plates (4); two gears (6) are rotatably arranged below the guide plates (4), and the gap between the two gears (6) corresponds to the guide groove (13); a loading tray (7) is rotatably arranged on the top of the bottom plate (1), and the loading tray (7) is located below the gears (6). A plurality of blanking holes (8) are provided on the loading tray (7), and the blanking holes (8) are distributed in a circular array; the screws (5) and the guide groove (13) are connected to each other. ) limited sliding fit, the screw (5) and the two gears (6) are in transmission fit, the screw (5) is plugged into the blanking hole (8) through the guide groove (13), the gear (6) and the blanking hole (8), a transmission mechanism is provided on the side of the bottom plate (1) away from the guide plate (4), a positioning hole (18) is provided on the bottom plate (1), the transmission mechanism is correspondingly matched with the blanking hole (8) through the positioning hole (18), an adjustment mechanism for driving the two gears (6) to rotate in opposite directions is provided on the bottom plate (1), and a driving mechanism for driving the loading tray (7) to rotate is provided on the bottom plate (1).
2. The screw material dividing device according to claim 1, It is characterized in that A bracket (3) is fixedly arranged on the top of the bottom plate (1), and the top of the bracket (3) is fixedly connected to the bottom of the guide plate (4).
3. The screw material dividing device according to claim 2, It is characterized in that The guide plate (4) is composed of an inclined plate and a horizontal plate, the inclined plate being the input end of the screw (5) and the horizontal plate being the output end of the screw (5).
4. The screw material dividing device according to claim 2, It is characterized in that The adjustment mechanism comprises a first motor (14), which is fixedly arranged at the bottom of the base plate (1); a rotating shaft (23) is fixedly arranged at the central bottom of the two gears (6), wherein the bottom of one rotating shaft (23) is fixedly connected to the output end of the first motor (14), and the bottom of the other rotating shaft (23) is fixedly arranged with a second synchronous gear (25); a second rotating shaft (26) is rotatably arranged at the bottom of the base plate (1), and a first synchronous gear (24) is fixedly sleeved on the circumferential surface of the second rotating shaft (26), and the first synchronous gear (24) is meshed with the second synchronous gear (25); a pulley (17) is sleeved on the second rotating shaft (26) and the rotating shaft (23) corresponding to the first motor (14), and a belt (16) is sleeved between the two pulleys (17) for transmission.
5. The screw material dividing device according to claim 1, It is characterized in that The driving mechanism comprises a second motor (15), the second motor (15) being fixedly arranged at the bottom of the base plate (1), the output end of the second motor (15) passing through the base plate (1), and the output end of the second motor (15) being fixedly connected to the central bottom of the loading tray (7).
6. The screw material dividing device according to claim 1, It is characterized in that The conveying mechanism comprises a conveying belt (11), a workpiece (9) is arranged on the conveying belt (11), an assembly hole (10) is provided on the workpiece (9), and the assembly hole (10) corresponds to the positioning hole (18).
7. The screw material dividing device according to claim 4, It is characterized in that An integrated driving mechanism for driving the two gears (6) to rotate in opposite directions or for driving the loading tray (7) to rotate is provided at the bottom of the base plate (1).
8. The screw material dividing device according to claim 7, It is characterized in that The integrated drive mechanism comprises a third motor (22), the third motor (22) is fixedly arranged at the bottom of the base plate (1), a toothless gear (21) is fixedly arranged at the output end of the third motor (22), and the toothless gear (21) is rotationally connected to the base plate (1); a first gear (19) and a second gear (20) are correspondingly arranged at the bottom of the two rotating shafts (23), and the first gear (19) and the second gear (20) are both meshed with the toothless gear (21).
