Rotating disc traction device
The rotating disk traction device addresses material accumulation issues by using an adjustable pressure wheel mechanism to adapt to thickness changes, reducing equipment damage and maintenance costs.
Patent Information
- Application Number
- CN202323552055.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-25
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2033-12-25
AI Technical Summary
Existing cable production equipment experiences material accumulation between the traction wheel and pressure wheel during shutdown, leading to potential damage and increased maintenance costs due to fixed gap and pressure issues.
A rotating disk traction device with an adjustable pressure wheel position and elastic component to adapt to material thickness changes, preventing material accumulation by allowing the pressure wheel to swing relative to the traction wheel.
Prevents material accumulation and reduces equipment damage, lowering maintenance frequency and costs by maintaining stable traction through adjustable pressure wheel positioning.
Smart Images

Figure CN222190363U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to cable production equipment, in particular to a rotating disk traction device. Background Art
[0002] In the production of cable wrapping or twisting, the material is generally discharged through the material tray, so that the cable or tape is led to the rotating disk, and then the rotating disk is driven to rotate by the driving device, so that the cable or tape is continuously discharged or wrapped. When the cable or tape passes through the other side of the rotating disk, it is necessary to set a traction wheel and a pressure wheel for traction, so as to ensure the material is output at a stable and uniform speed through traction. However, in actual application, when the equipment is shut down, it takes a certain time for the material tray and the rotating disk to completely stop rotating. During this time, the material tray and the rotating disk are in an out-of-control state. The material tray will still release a length of material, and the rotating disk will also drive the material to rotate, so that the material is continuously wound on the traction wheel, so that multiple layers of material are accumulated between the traction wheel and the pressure wheel. Since the pressure wheel in the existing equipment is positioned on one side of the traction wheel through the central axis, and the gap between the pressure wheel and the traction wheel is fixed, therefore, when the material between the traction wheel and the pressure wheel accumulates to a certain thickness, it is easy for the traction wheel or the central axis of the pressure wheel to be damaged by a large pressure, thereby causing damage to the equipment, increasing the maintenance time and cost of the equipment, and being unfavorable to production. Utility Model Content
[0003] The utility model aims to provide a rotating disk traction device which can actively provide traction force, has an adjustable pressure wheel position, can adapt to changes in material thickness, and avoids material accumulation during shutdown.
[0004] In order to achieve the above-mentioned purpose, the rotary disk traction device provided by the utility model comprises a rotary disk, a pressure wheel drawing mechanism and a plurality of first steering wheels, the first steering wheel and the pressure wheel drawing mechanism are arranged on the rotary disk; the pressure wheel drawing mechanism comprises a seat body, a drawing wheel, a swing seat, a pressure wheel, an elastic component and a drawing drive component, the seat body is fixedly arranged on a side of the rotary disk deviating from the center, the drawing wheel is pivotally connected to the seat body, the swing seat can be swingably arranged on the rotary disk and is located on one side of the seat body; the pressure wheel is pivotally connected to the swing seat, the elastic component is arranged on the rotary disk and can provide an elastic force to the swing seat to drive the swing seat to approach the seat body, so that the wheel surface of the pressure wheel and the wheel surface of the drawing wheel are in rolling contact with a certain resistance pressure; the output end of the drawing drive component is connected to the drawing wheel to drive the drawing wheel to rotate, and drive the material to pass through the wheel surfaces of the first steering wheel and the drawing wheel and the pressure wheel and then output it outward.
[0005] Compared with the prior art, the utility model provides a swing seat on the rotating disk and a pressure wheel on the swing seat, and the swing seat swings so that the pressure wheel can be close to or away from the take-up wheel, so the position of the pressure wheel can be adjusted relative to the take-up wheel. The elastic component is pressed against the swing seat so that there is a certain elastic pressure between the pressure wheel and the take-up wheel, so that the gap between the pressure wheel and the take-up wheel for the material to pass can be adaptively adjusted, thereby avoiding the accumulation of materials between the pressure wheel and the take-up wheel, and not generating excessive additional loads on the pressure wheel and the take-up wheel due to changes in the thickness of the material, thereby preventing the pressure wheel and the take-up wheel from being crushed, effectively protecting the pressure wheel and the take-up wheel, reducing the number of equipment maintenance times, and thus reducing production costs.
[0006] Preferably, it further comprises a rotating shaft, the rotating disk is fixed to one end of the rotating shaft, the rotating shaft is provided with a material passing slot along the axial direction, the material passes through the material passing slot and the rotating disk and then extends to the first steering wheel. By providing the rotating shaft, support can be provided for the rotating disk, so that the rotating disk can rotate around its own central axis, thereby realizing twisting or wrapping.
[0007] Preferably, an end cover is provided at one end of the seat away from the rotating disk, a pivot shaft is provided between the end cover and the seat, and the swing seat is swingably provided on the seat via the pivot shaft. By providing the end cover on the seat, the two ends of the pivot shaft are respectively provided on the seat and the end cover, so that the force on the pivot shaft is balanced, the swing seat is effectively supported, and the swing stability of the swing seat is ensured.
[0008] Specifically, a containing cavity is provided in the swing seat, the pressing wheel is pivotally connected to the containing cavity via a pressing wheel shaft, and a bearing is provided between the pressing wheel and the pressing wheel shaft.
[0009] Specifically, a spacer sleeve is provided between the bearing and the inner wall of the swing seat. The spacer sleeve can position the pressure wheel on the pressure wheel shaft to ensure the stability of the pressure wheel rotation.
[0010] Specifically, a screw is provided on the swing seat, the screw is threadedly connected to the swing seat and the screw head of the screw presses against the end of the pressure wheel shaft. Since the pressure wheel shaft passes through both sides of the swing seat, the pressure wheel shaft can be prevented from axial displacement by pressing the pressure wheel shaft with the screw, thereby ensuring the stability of the connection between the pressure wheel shaft and the pressure wheel.
[0011] Preferably, the elastic component includes an adjusting screw and an elastic member, the rotating disk is provided with a bracket, the adjusting screw is threadedly connected to the bracket and one end of the adjusting screw abuts against one end of the elastic member, and the other end of the elastic member elastically abuts against the swing seat. By adjusting the compression length of the elastic member using the adjusting screw, the elastic force of the elastic member can be adjusted, so that the pressure of the pressing wheel against the drawing wheel can be adjusted, so as to be suitable for different materials.
[0012] Preferably, the taking-in drive assembly includes a taking-in motor, a first active synchronous wheel, a first driven synchronous wheel, a first synchronous belt, a first gear and a second gear; the taking-in motor is connected to the first active synchronous wheel, the first driven synchronous wheel is connected to the first gear, the first synchronous belt is wrapped around the first active synchronous wheel and the first driven synchronous wheel; the second gear is connected to the central axis of the taking-in wheel, and the first gear is meshed with the second gear.
[0013] Specifically, the rotating disk traction device further includes a main shaft driving mechanism, and an output end of the main shaft driving mechanism is connected to the rotating shaft to drive the rotating shaft to rotate around its own central axis.
[0014] Specifically, the spindle drive mechanism includes a drive motor, a second active synchronous wheel, a second driven synchronous wheel and a second synchronous belt. The output end of the drive motor is connected to the second active synchronous wheel, the second driven synchronous wheel is connected to the rotating shaft, and the second synchronous belt is wrapped around the second active synchronous wheel and the second driven synchronous wheel. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a stereoscopic diagram of the rotary disk traction device of the utility model.
[0016] Figure 2 It is an axial cross-sectional view of the rotary disk traction device of the utility model.
[0017] Figure 3 It is a side view of the rotary disk traction device of the utility model.
[0018] Figure 4 It is a side view of the pressure wheel drawing mechanism of the rotary disk traction device of the utility model.
[0019] Figure 5 yes Figure 4 Cross-sectional view along the AA direction.
[0020] Figure 6 yes Figure 4 Cross-sectional view along the BB direction.
[0021] Figure 7It is a radial cross-sectional view of the pressure wheel taking mechanism of the rotary disk traction device of the utility model. DETAILED DESCRIPTION
[0022] In order to explain the technical content, structural features and effects achieved by the present invention in detail, the following is a detailed description in conjunction with the implementation modes and the accompanying drawings.
[0023] like Figures 1 to 7 As shown, the rotating disk traction device 100 of the utility model includes a rotating disk 1, a pressure wheel drawing mechanism 2, a plurality of first steering wheels 3 and a plurality of second steering wheels 4, wherein the first steering wheel 3, the second steering wheel 4 and the pressure wheel drawing mechanism 2 are arranged on the same side of the rotating disk 1. The pressure wheel drawing mechanism 2 includes a seat body 21, a drawing wheel 22, a swing seat 23, a pressure wheel 24, an elastic component 25 and a drawing drive component 26. The seat body 21 is fixedly arranged on a side of the rotating disk 1 that is off-center; the drawing wheel 22 is pivotally connected to the seat body 21, and the pivot center axis is parallel to the central axis of the rotating disk 1. The swing seat 23 is swingably arranged on the rotating disk 1 and is located on one side of the seat body 21; the pressure wheel 24 is pivotally connected to the swing seat 23, and the pivot center axis is parallel to the central axis of the rotating disk 1. The seat body 21 is cylindrical and one side is provided with an opening to expose the wheel surface of the take-up wheel 22, so that the inside of the seat body 21 has an annular guiding function, making it more convenient and quick to thread the material; in addition, this can form a protection for the take-up wheel 22, which is conducive to reducing wind resistance. The elastic component 25 is arranged on the rotating disk 1 and can provide an elastic force to the swing seat 23 to drive the swing seat 23 to approach the seat body 21, so that the wheel surface of the pressure wheel 24 and the wheel surface of the take-up wheel 22 are in rolling contact with a certain resistance force. The output end of the take-up drive component 26 is connected to the take-up wheel 22 to drive the take-up wheel 22 to rotate, and drive the material to pass through the first steering wheel 3, between the wheel surface of the take-up wheel 22 and the wheel surface of the pressure wheel 24, and the second steering wheel 4 and then output outward. A counterweight 12 is provided on the side of the rotating disk 1 opposite to the pressure wheel take-up mechanism 2 to make the rotating disk 1 more stable when rotating.
[0024] Please see again Figure 1 and Figure 2The rotating disk traction device 100 further includes a rotating shaft 5, the rotating disk 1 is fixed to one end of the rotating shaft 5, and the rotating shaft 5 is arranged on the bearing seat 6 through a bearing 61. The rotating shaft 5 is provided with a material passing groove 51 along the axial direction, and the material passing groove 51 deviates from the center of the rotating shaft 5. The material passes through the material passing groove 51 and through the rotating disk 1 and then extends to the first steering wheel 3. By providing the rotating shaft 5, support can be provided for the rotating disk 1, so that the rotating disk 1 can rotate around its own central axis, thereby realizing twisting or wrapping.
[0025] For example Figures 4 to 7 As shown, an end cover 211 is provided at one end of the seat body 21 away from the rotating disk 1, and a pivot shaft 231 is provided between the end cover 211 and the seat body 21, and the upper end of the swing seat 23 is swingably provided on the seat body 21 through the pivot shaft 231. By providing the end cover 211 on the seat body 21, the two ends of the pivot shaft 231 are respectively provided on the seat body 21 and the end cover 211, so that the force of the pivot shaft 231 is balanced, the swing seat 23 is effectively supported, and the swing stability of the swing seat 23 is ensured. An accommodating chamber 232 is provided in the swing seat 23, and the pressure wheel 24 is pivotally connected to the accommodating chamber 232 through a pressure wheel shaft 241, and a bearing 61 is provided between the pressure wheel 24 and the pressure wheel shaft 241. A spacer 242 is provided between the bearing 61 and the inner wall of the swing seat 23. The spacer 242 is provided to position the pressing wheel 24 on the pressing wheel shaft 241, prevent the pressing wheel 24 from being displaced in the axial direction, and ensure the stability of the rotation of the pressing wheel 24. The swing seat 23 is provided with a screw 233, the screw 233 is threadedly connected to the swing seat 23, and the screw 233 head of the screw 233 presses against the two ends of the pressing wheel shaft 241. Since the pressing wheel shaft 241 passes through both sides of the swing seat 23, the pressing wheel shaft 241 can be prevented from being displaced in the axial direction by pressing the screw 233, thereby ensuring the stability of the connection between the pressing wheel shaft 241 and the pressing wheel 24.
[0026] Please see again Figure 6 The elastic component 25 includes an adjusting screw 251 and an elastic member 252. The rotating disk 1 is provided with a bracket 11. The adjusting screw 251 is threadedly connected to the bracket 11 and one end of the adjusting screw 251 abuts against one end of the elastic member 252. The other end of the elastic member 252 elastically abuts against the swing seat 23. By adjusting the compression length of the elastic member 252 by using the adjusting screw 251, the elastic force of the elastic member 252 can be adjusted, so that the pressure of the pressing wheel 24 against the drawing wheel 22 is adjustable, so as to be suitable for different materials. The elastic member 252 can be a compression spring or an elastic silicone.
[0027] For example Figure 2 As shown, the taking-in drive assembly 26 includes a taking-in motor 261, a first active synchronous wheel 262, a first driven synchronous wheel 263, a first synchronous belt 264, a first gear 265 and a second gear 266. The taking-in motor 261 is connected to the first active synchronous wheel 262, the first driven synchronous wheel 263 is connected to the first gear 265 and is sleeved on one end of the rotating shaft 5 close to the rotating disk 1, the first synchronous belt 264 is wrapped around the first active synchronous wheel 262 and the first driven synchronous wheel 263; the second gear 266 is connected to the central axis of the taking-in wheel 22, and the first gear 265 is meshed with the second gear 266.
[0028] For example Figure 2 As shown, the rotating disk traction device 100 further includes a spindle drive mechanism 7, the output end of which is connected to the rotating shaft 5 to drive the rotating shaft 5 to rotate around its own central axis. The spindle drive mechanism 7 includes a drive motor 71, a second active synchronous wheel 72, a second driven synchronous wheel 73 and a second synchronous belt 74, the output end of the drive motor 71 is connected to the second active synchronous wheel 72, the second driven synchronous wheel 73 is connected to the rotating shaft 5, and the second synchronous belt 74 is wound between the second active synchronous wheel 72 and the second driven synchronous wheel 73.
[0029] Combining the above and Figure 2 The working principle of the rotary disk traction device 100 of the utility model is described in detail below:
[0030] First, the material passes through the center of the rotating disk 1 from the material trough 51, then bypasses the first steering wheel 3, and then bypasses the drawing wheel 22, so that the pressing wheel 24 presses the material against the surface of the drawing wheel 22. The material then bypasses the second steering wheel 4 and is output to the outside. When conveying the material, the drawing motor 261 is started to drive the first active synchronous wheel 262, the first active synchronous wheel 262 drives the first driven synchronous wheel 263 through the first synchronous belt 264, the first driven synchronous wheel 263 drives the first gear 265, the first gear 265 drives the second gear 266, and the second gear 266 drives the drawing wheel 22 to rotate. At this time, the drawing wheel 22 drives the material to run to achieve material feeding.
[0031] When the rotary disk traction device 100 of the utility model is used for tape wrapping, the material is tape wrapping, and the core wire is passed through the through hole in the center of the rotating shaft 5 from one end to the other end, and the core wire can be driven to feed the material through another drawing device. Afterwards, the drive motor 71 starts to drive the second active synchronous wheel 72, and the second active synchronous wheel 72 drives the second driven synchronous wheel 73 through the second synchronous belt 74, and the second driven synchronous wheel 73 drives the rotating shaft 5 to rotate, and the rotating shaft 5 drives the rotating disk 1 to rotate. At this time, the material rotates around the central axis of the rotating disk 1 while being drawn by the drawing wheel 22, so that the material is wrapped around the core wire to achieve tape wrapping. Similarly, the rotary disk traction device 100 of the utility model can also be used for stranded wire, and the working principle is the same, which will not be repeated here.
[0032] Compared with the prior art, the utility model provides a swing seat 23 on the rotating disk 1 and a pressure wheel 24 on the swing seat 23, and the swing seat 23 swings so that the pressure wheel 24 can be close to or away from the drawing wheel 22, so that the pressure wheel 24 can be adjusted relative to the drawing wheel 22. The elastic component 25 is pressed against the swing seat 23, so that there is a certain elastic pressure between the pressure wheel 24 and the drawing wheel 22, so that the gap between the pressure wheel 24 and the drawing wheel 22 for the material to pass through is adaptively adjusted, thereby avoiding the accumulation of materials between the pressure wheel 24 and the drawing wheel 22, and not generating excessive additional loads on the pressure wheel 24 and the drawing wheel 22 due to the change in the thickness of the material, preventing the pressure wheel 24 and the drawing wheel 22 from being crushed, effectively protecting the pressure wheel 24 and the drawing wheel 22, reducing the number of equipment maintenance, and thus reducing production costs.
[0033] The above disclosure is only a preferred example of the present invention, and certainly cannot be used to limit the scope of rights of the present invention. Therefore, equivalent changes made according to the scope of the patent application of the present invention still fall within the scope covered by the present invention.
Claims
1. A rotating disk traction device, Features: The present invention relates to a method for driving the conveyor belt conveyor to a material conveying device, wherein the conveyor belt conveyor is provided with a plurality of first steering wheels, the first steering wheel and the pressure wheel conveying mechanism being arranged on the rotating disk; the pressure wheel conveying mechanism comprising a seat body, a conveying wheel, a swinging seat, a pressure wheel, an elastic component and a conveying drive component, the seat body being fixedly arranged on a side of the rotating disk deviating from the center, the conveying wheel being pivotally connected to the seat body, the swinging seat being swingably arranged on the rotating disk and being located on one side of the seat body; the pressure wheel being pivotally connected to the swinging seat, the elastic component being arranged on the rotating disk and being able to provide an elastic force to the swinging seat to drive the swinging seat to approach the seat body, so that the wheel surface of the pressure wheel and the wheel surface of the conveying wheel are in rolling contact with each other with a certain resistance force; the output end of the conveying drive component is connected with the conveying wheel to drive the conveying wheel to rotate, and drive the material to be output outward after passing through the wheel surfaces of the first steering wheel and the conveying wheel and the pressure wheel.
2. The rotating disk pulling device according to claim 1, Features: It also includes a rotating shaft, the rotating disk is fixed to one end of the rotating shaft, and the rotating shaft is provided with a material passing trough along the axial direction. The material passes through the material passing trough and the rotating disk and then extends to the first steering wheel.
3. The rotating disk pulling device according to claim 1, Features: An end cover is provided at one end of the seat body away from the rotating disk, a pivot shaft is provided between the end cover and the seat body, and the swing seat is swingably arranged on the seat body through the pivot shaft.
4. The rotating disk pulling device according to claim 3, Features: An accommodating cavity is arranged in the swing seat, the pressing wheel is pivotally connected in the accommodating cavity through a pressing wheel shaft, and a bearing is arranged between the pressing wheel and the pressing wheel shaft.
5. The rotating disk pulling device according to claim 4, Features: A spacer sleeve is arranged between the bearing and the inner wall of the swing seat.
6. The rotating disk pulling device according to claim 4, Features: The swing seat is provided with a screw, the screw is threadedly connected to the swing seat and the screw head of the screw is pressed against the end of the pressure wheel shaft.
7. The rotating disk pulling device according to claim 1, Features: The elastic component includes an adjusting screw and an elastic member. The rotating disk is provided with a bracket. The adjusting screw is threadedly connected to the bracket and one end of the adjusting screw abuts against one end of the elastic member. The other end of the elastic member elastically abuts against the swing seat.
8. The rotating disk pulling device according to claim 1, Features: The drawing drive assembly includes a drawing motor, a first active synchronous wheel, a first driven synchronous wheel, a first synchronous belt, a first gear and a second gear, wherein the drawing motor is connected to the first active synchronous wheel, the first driven synchronous wheel is connected to the first gear, and the first synchronous belt is wound between the first active synchronous wheel and the first driven synchronous wheel; The second gear is connected to the central shaft of the guide wheel, and the first gear is meshed with the second gear.
9. The rotating disk pulling device according to claim 2, Features: The rotating disk traction device also includes a main shaft driving mechanism, and the output end of the main shaft driving mechanism is connected to the rotating shaft to drive the rotating shaft to rotate around its own central axis.
10. The rotating disk pulling device according to claim 9, Features: The spindle drive mechanism includes a drive motor, a second active synchronous wheel, a second driven synchronous wheel and a second synchronous belt. The output end of the drive motor is connected to the second active synchronous wheel, the second driven synchronous wheel is connected to the rotating shaft, and the second synchronous belt is wound between the second active synchronous wheel and the second driven synchronous wheel.
