Drum-type fixation equipment for pulping by using waste heat warm water

By using waste heat and warm water to beat the black tea finishing equipment, the problems of heat waste and operation safety are solved, efficient tea finishing and automatic tea discharge functions are achieved, and the efficiency and quality of black tea production are improved.

CN222193978UActive Publication Date: 2024-12-20YICHANG SHANSHUI TEA CO LTD
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Patent Information

Application Number
CN202420984191.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-08
Publication Date
2024-12-20
Estimated Expiration
2034-05-08

AI Technical Summary

Technical Problem

The existing black tea finishing equipment fails to effectively utilize waste heat, resulting in waste of heat and requires additional boiling water for beating, which affects the quality and efficiency of tea finishing.

Method used

A drum-type finishing equipment using waste heat and warm water is designed. Through the combination of a water collection tank and a curved tube, the waste heat generated by the device is heated, and the tea leaves are bent through the spray head, combining the automatic tea discharge function of the tea mechanism. Ensure safety and efficiency.

Benefits of technology

The full utilization of heat is achieved, the workload of staff is reduced, energy waste is avoided, and the operational safety and efficiency are improved through the automatic tea discharge function.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides drum-type fixation equipment for pulping warm water by using waste heat, and relates to the technical field of dark tea fixation, the drum-type fixation equipment comprises a support base, a tea outlet mechanism and a warm water mechanism, a mounting box is arranged above the support base, and a fixation drum is arranged in the mounting box; the tea discharging mechanism comprises a sliding block, a movable rod and two hinge blocks; the warm water mechanism comprises water collecting tanks and an arc-shaped pipe, the water collecting tanks are fixedly installed on the inner walls of the front side and the rear side of the supporting base respectively, and the tops of the two water collecting tanks are fixedly connected and communicated with the two ends of the arc-shaped pipe respectively. The problems that in the prior art, when tea leaves are subjected to fixation, waste heat generated by the device is not fully recycled, heat in the device is directly dissipated out of the device, a large amount of energy is wasted, and water needs to be specially boiled additionally to conduct pulping on the tea leaves are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of black tea withering, in particular to a drum-type withering equipment for pulping with waste hot water. Background Art

[0002] Because the fresh leaves of black tea are rough and old with low water content and hardened, it is not easy to kill them thoroughly and evenly during withering. Therefore, the fresh leaves are generally watered before withering. In the Hunan production area, watering is called "beating" or "filling".

[0003] The disclosure discloses a device for improving the quality of black tea withering, with publication number CN217089390U. The existing black tea withering relies on manual control of the withering temperature. The temperature and humidity required for different time periods are often adjusted manually in insufficient time, which easily leads to excessive deterioration of the withering or incomplete withering, which affects the production of subsequent black tea processes and the quality of the black tea. The following scheme is proposed, which includes a base, and two supporting columns are fixedly installed on the top of the base. A movable cover is slidably connected to the supporting columns. The utility model drives the mounting cover to perform longitudinal reciprocating motion by starting the cylinder, so that the withering box can perform forward and reverse reciprocating rotation, and the vibration effect achieved by the longitudinal movement of the withering box can ensure that the tea leaves are evenly heated and withered, thereby ensuring that the tea leaves are quickly withered, so the utility model has good practicality.

[0004] The above-mentioned withering device for improving the withering quality of black tea does not fully reuse the waste heat generated by the device when withering the tea leaves. The heat in the device directly dissipates out of the device, resulting in a large amount of energy being wasted, and it is necessary to boil water specifically to pulp the tea leaves. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a drum-type tea withering equipment that utilizes waste heat and warm water for pulping. It solves the problem in the prior art that the waste heat generated by the device is not fully reused when withering the tea leaves, and the heat in the device directly dissipates out of the device, resulting in a large amount of energy being wasted, and it is also necessary to boil water specifically for pulping the tea leaves.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A drum-type green tea fixing device for pulping using waste heat and warm water, comprising:

[0008] A supporting base, a tea dispensing mechanism and a warm water mechanism are provided, and an installation box is provided above the supporting base, and a withering tube is provided in the installation box;

[0009] The tea dispensing mechanism is arranged on the top of the supporting base, and includes a sliding block, a movable rod and two hinged blocks. The sliding block is slidably arranged on the installation box, a hinged block is fixedly installed on the top of the sliding block, one end of the movable rod is hingedly installed inside the hinged block, and the hinge axis of the movable rod and the hinged block is perpendicular to the sliding direction of the sliding block. Another hinged block is fixedly installed on the bottom of the installation box, and the other end of the movable rod is hingedly connected to the other hinged block.

[0010] The warm water mechanism includes a water collecting tank and an arc pipe. The water collecting tank and the arc pipe are both located between the installation box and the killing tube. A water collecting tank is fixedly installed on the front and rear inner walls of the supporting base respectively. The water collecting tank is connected to the outside. The arc pipe is located between the two water collecting tanks. The tops of the two water collecting tanks are respectively fixedly connected to the two ends of the arc pipe and are connected.

[0011] Preferably, the tea discharging mechanism also includes a sliding groove and an electric push rod. A sliding groove is opened on the top of the supporting base, and an electric push rod is fixedly installed on the inner wall of one end of the sliding groove. A sliding block is slidably installed on the inner wall of the sliding groove. The free end of the electric push rod is fixedly connected to one side of the sliding block, which is convenient for automatically discharging the tea leaves after the tea leaves are withered, preventing the staff from being burned by manually discharging the tea, ensuring safety during operation, and being simple and easy to operate.

[0012] Preferably, the warm water mechanism also includes an injection pipe, an outlet pipe and a nozzle. The front side of the installation box is fixedly installed with an injection pipe, one end of the injection pipe passes through the installation box and extends to the interior of a water collecting tank. One side of the installation box is fixedly installed with an outlet pipe, the outlet pipe is connected to another water collecting tank, and one end of the outlet pipe is fixedly installed with a nozzle. The waste heat generated by the device is used to heat the water, and then the tea leaves are directly pulped, thereby reducing the workload of the staff, making full use of the heat of the device, and avoiding a large amount of energy waste.

[0013] Preferably, two groups of symmetrical fixing plates are fixedly mounted on the top of the support base, and the fixing plates are rotatably connected to the front and rear sides of the installation box via connecting rods.

[0014] Preferably, a reduction motor is fixedly installed on one side of the installation box, a rotating rod is rotatably installed on the inner wall of one side of the installation box, the output shaft of the reduction motor is fixedly connected to one end of the rotating rod, the other end of the rotating rod is fixedly installed on the withering cylinder, and a cover is provided on the withering cylinder.

[0015] Preferably, a group of auxiliary wheels are fixedly mounted on the front and rear inner walls of the installation box, respectively, and the auxiliary wheels are in contact with the outer wall of the withering cylinder.

[0016] Preferably, a heating component is fixedly mounted on the inner bottom of the installation box.

[0017] Compared with the prior art, the beneficial effects of the utility model are:

[0018] (1) The drum-type tea-withering equipment that uses waste heat and warm water for pulping facilitates the automatic discharge of tea leaves after the tea-withering is completed through the coordinated use of a sliding block, a movable rod and a hinge block, thereby preventing workers from being scalded by manually discharging the tea leaves, ensuring safety during operation, and being simple and easy to operate.

[0019] (2) The drum-type tea-withering equipment that utilizes waste heat and warm water for pulping uses a water collecting box and an arc-shaped pipe to heat water using the waste heat generated by the device, and then directly pulps the tea leaves, thereby reducing the workload of the staff, making full use of the heat of the device, and avoiding a large amount of energy waste.

[0020] Other advantages, objectives and features of the present invention will be embodied in part through the following description, and in part will be understood by those skilled in the art through research and practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a three-dimensional diagram of the utility model;

[0022] Figure 2 It is a side perspective view of the utility model;

[0023] Figure 3 This is a schematic diagram of the three-dimensional structure of the support base of the utility model;

[0024] Figure 4 It is a schematic diagram of the three-dimensional structure of the thermal insulation box of the utility model.

[0025] In the above drawings: 1. Support base; 2. Fixed plate; 3. Tea dispensing mechanism; 301. Sliding groove; 302. Electric push rod; 303. Sliding block; 304. Movable rod; 305. Hinge block; 4. Installation box; 5. Warm water mechanism; 501. Water injection pipe; 502. Water collecting box; 503. Arc pipe; 504. Water outlet pipe; 505. Spray head; 6. Withering tube; 7. Speed ​​reduction motor; 8. Heating component; 9. Rotating rod; 10. Auxiliary wheel. DETAILED DESCRIPTION

[0026] In order to make the technical means, creative features, objectives and functions achieved by the present invention clearer and easier to understand, the technical solutions in the present invention are further described below in conjunction with the accompanying drawings and embodiments.

[0027] See also Figure 1-4The utility model provides a technical solution: a drum-type tea-withering device for pulping with waste heat and warm water, comprising a supporting base 1, a tea-discharging mechanism 3 and a warm water mechanism 5. A mounting box 4 is arranged above the supporting base 1, and a tea-withering tube 6 is arranged in the mounting box 4; the tea-discharging mechanism 3 is arranged on the top of the supporting base 1, and the tea-discharging mechanism 3 comprises a sliding block 303, a movable rod 304 and two hinge blocks 305. The sliding block 303 is slidably arranged on the mounting box 4, and a hinge block 305 is fixedly installed on the top of the sliding block 303. One end of the movable rod 304 is hingedly installed inside the hinge block 305, and the hinge at which the movable rod 304 and the hinge block 305 are hinged The connecting shaft is perpendicular to the sliding direction of the sliding block 303; another hinge block 305 is fixedly installed at the bottom of the installation box 4, and the other end of the movable rod 304 is hingedly connected to the other hinge block 305; the warm water mechanism 5, the warm water mechanism 5 includes a water collecting box 502 and an arc tube 503, the water collecting box 502 and the arc tube 503 are both located between the installation box 4 and the killing tube 6, and a water collecting box 502 is fixedly installed on the front and rear inner walls of the support base 1 respectively, the water collecting box 502 is connected to the outside, the arc tube 503 is located between the two water collecting boxes 502, and the tops of the two water collecting boxes 502 are respectively fixedly connected and communicated with the two ends of the arc tube 503.

[0028] The tea discharging mechanism 3 also includes a sliding groove 301 and an electric push rod 302. The sliding groove 301 is opened on the top of the support base 1. The electric push rod 302 is fixedly installed on the inner wall of one end of the sliding groove 301. A sliding block 303 is slidably installed on the inner wall of the sliding groove 301. The free end of the electric push rod 302 is fixedly connected to one side of the sliding block 303, which is convenient for automatically discharging the tea leaves after the tea is withered, preventing the staff from being scalded by manually discharging the tea, ensuring the safety during operation, and the operation is simple and easy to use.

[0029] The warm water mechanism 5 also includes a water injection pipe 501, a water outlet pipe 504 and a nozzle 505. The water injection pipe 501 is fixedly installed on the front side of the installation box 4. One end of the water injection pipe 501 passes through the installation box 4 and extends to the interior of a water collecting box 502. A water outlet pipe 504 is fixedly installed on one side of the installation box 4. The water outlet pipe 504 is connected to another water collecting box 502. A nozzle 505 is fixedly installed on one end of the water outlet pipe 504. The waste heat generated by the device is used to heat the water, and then the tea leaves are directly pulped, which reduces the workload of the staff, makes full use of the heat of the device, and avoids a large amount of energy being wasted.

[0030] Two groups of symmetrical fixing plates 2 are fixedly installed on the top of the support base 1, and the fixing plates 2 are rotatably connected to the front and rear sides of the installation box 4 through connecting rods.

[0031] A reduction motor 7 is fixedly installed on one side of the installation box 4, and a rotating rod 9 is rotatably installed on the inner wall of one side of the installation box 4. The output shaft of the reduction motor 7 is fixedly connected to one end of the rotating rod 9, and the other end of the rotating rod 9 is fixedly installed on the withering tube 6, and a cover is provided on the withering tube 6.

[0032] A set of auxiliary wheels 10 are fixedly mounted on the front and rear inner walls of the mounting box 4 , respectively, and the auxiliary wheels 10 are in contact with the outer wall of the withering tube 6 .

[0033] A heating assembly 8 is fixedly mounted on the inner bottom of the installation box 4 .

[0034] Working principle: When the device is in use, the tea leaves to be withered are placed in the withering tube 6, and the reduction motor 7 is turned on to drive the rotating rod 9 to rotate, and the auxiliary wheel 10 is used to assist in rolling to make the withering tube 6 rotate, and the outer wall of the withering tube 6 is heated by the heating component 8 to drive the tea leaves to tumble and wither. While the heating component 8 heats the withering tube 6, the internal temperature of the installation box 4 is increased, and clean water is introduced into a group of water collecting boxes 502 through the water injection pipe 501. The clean water is transferred through the arc tube 503, heated by the residual heat during the transfer process, and then discharged through the water outlet pipe 504, and sprayed to the tea leaves to be withered through the nozzle 505. After the withering is completed, the electric push rod 302 is turned on to make the sliding block 303 slide in the sliding groove 301, and the hinge block 305 is used to rotate the movable rod 304, driving the installation box 4 to tilt, and the tea leaves in the withering tube 6 are discharged for collection.

[0035] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. A drum-type green tea-fixing device using waste heat and warm water for pulping, characterized in that: include: A support base (1), an installation box (4) is arranged above the support base (1), and a killing tube (6) is arranged in the installation box (4); The tea dispensing mechanism (3) is arranged on the top of the supporting base (1), and comprises a sliding block (303), a movable rod (304) and two hinge blocks (305). The sliding block (303) is slidably arranged on the installation box (4), a hinge block (305) is fixedly installed on the top of the sliding block (303), one end of the movable rod (304) is hingedly installed inside the hinge block (305), and the hinge axis of the hinged connection between the movable rod (304) and the hinge block (305) is perpendicular to the sliding direction of the sliding block (303), and another hinge block (305) is fixedly installed on the bottom of the installation box (4), and the other end of the movable rod (304) is hingedly connected to the other hinge block (305); The warm water mechanism (5) comprises a water collecting box (502) and an arc-shaped pipe (503). The water collecting box (502) and the arc-shaped pipe (503) are both located between the installation box (4) and the withering tube (6). A water collecting box (502) is fixedly installed on the front and rear inner walls of the support base (1), respectively. The water collecting box (502) is connected to the outside. The arc-shaped pipe (503) is located between the two water collecting boxes (502). The tops of the two water collecting boxes (502) are fixedly connected to the two ends of the arc-shaped pipe (503) and are connected.

2. The drum-type green tea fixing equipment for pulping using waste heat and warm water according to claim 1, characterized in that: The tea dispensing mechanism (3) further comprises a sliding groove (301) and an electric push rod (302); the top of the support base (1) is provided with a sliding groove (301); the electric push rod (302) is fixedly mounted on the inner wall at one end of the sliding groove (301); a sliding block (303) is slidably mounted on the inner wall of the sliding groove (301); and the free end of the electric push rod (302) is fixedly connected to one side of the sliding block (303).

3. The drum-type green tea fixing equipment for pulping using waste heat and warm water according to claim 1, characterized in that: The warm water mechanism (5) further comprises a water injection pipe (501), a water outlet pipe (504) and a nozzle (505); the water injection pipe (501) is fixedly mounted on the front side of the installation box (4); one end of the water injection pipe (501) passes through the installation box (4) and extends to the interior of a water collecting box (502); a water outlet pipe (504) is fixedly mounted on one side of the installation box (4); the water outlet pipe (504) is connected to another water collecting box (502); and a nozzle (505) is fixedly mounted on one end of the water outlet pipe (504).

4. The drum-type green tea fixing equipment for pulping using waste heat and warm water according to claim 1, characterized in that: Two groups of symmetrical fixing plates (2) are fixedly mounted on the top of the support base (1), and the fixing plates (2) are rotatably connected to the front and rear sides of the installation box (4) via connecting rods.

5. The drum-type green tea fixing equipment for pulping with waste heat and warm water according to claim 1, characterized in that: A reduction motor (7) is fixedly mounted on one side of the installation box (4); a rotating rod (9) is rotatably mounted on the inner wall of one side of the installation box (4); an output shaft of the reduction motor (7) is fixedly connected to one end of the rotating rod (9); the other end of the rotating rod (9) is fixedly mounted to the withering tube (6); and a cover is provided on the withering tube (6).

6. The drum-type green tea fixing equipment for pulping using waste heat and warm water according to claim 5, characterized in that: A set of auxiliary wheels (10) are fixedly mounted on the front and rear inner walls of the installation box (4), respectively, and the auxiliary wheels (10) are in contact with the outer wall of the withering tube (6).

7. The drum-type green tea fixing equipment for pulping using waste heat and warm water according to claim 6, characterized in that: A heating component (8) is fixedly mounted on the inner bottom of the installation box (4).