Desanding and separating integrated filter cartridge

By designing an integrated filter cartridge for sand removal and separation in the sand removal separator, using a wire mesh defoamer to intercept sand and gravel particles and improve disassembly and assembly efficiency, the existing sand removal device has solved the problem that the sand and gravel break through the filter cartridge and cause particulate matter to enter the downstream pipeline in the existing sand removal device. The problem of this has achieved more efficient separation and maintenance of particulate matter.

CN222196319UActive Publication Date: 2024-12-20CHENGDU CHUANLI INTELLIGENT FLUID CONTROL EQUIP
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Patent Information

Application Number
CN202323502059.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-21
Publication Date
2024-12-20
Estimated Expiration
2033-12-21

AI Technical Summary

Technical Problem

After the existing sand debris breaks through the filter cartridge in the gas, the particulate matter can easily enter the downstream pipeline and is inconvenient to maintain and replace.

Method used

A integrated sand removal filter cartridge is designed, including a skeleton, filter cartridge, foam defoamer and cover plate. The filter cartridge is installed on the filter cartridge to intercept the micro-gravel particles and improve the removal through the cover plate and handle. Installation efficiency, use round table-shaped fixed blocks to achieve automatic positioning and guidance.

Benefits of technology

Effectively prevent gravel particles from entering the downstream pipeline, improve the service life and maintenance efficiency of the filter cartridge, and reduce operational risks.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a desanding and separating integrated filter cartridge which comprises a framework, a filter cartridge, a demister and a cover plate, and the filter cartridge is matched with the framework and fixedly mounted in the framework; the demister is fixedly mounted in the filter cartridge and is positioned at a position close to an outlet at the upper end of the framework; a plurality of connecting parts are arranged at the upper edge of the framework, mounting holes are formed in the connecting parts, the connecting parts are used for being detachably connected with a desanding separator body through bolts arranged in the mounting holes, the upper end of the framework is detachably connected with the cover plate, and a handle is arranged on the cover plate; a fixing block is arranged on the end face of the lower end of the framework and is of a circular-truncated-cone-shaped structure with one large end and one small end, and the large end of the fixing block is connected with the framework. According to the utility model, the technical problems in the prior art that particulate matters enter a downstream pipeline after the filter cartridge mounted in the filter is easily broken down by gravel or other hard particles contained in gas, and the filter cartridge is inconvenient to replace in the later period can be solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of sand removal separators, in particular to a sand removal and separation integrated filter cartridge. Background Art

[0002] The natural gas produced from fracturing wells or formation sand-producing wells generally carries a large amount of sand particles, and these high-speed flowing sand particles can cause great harm to the ground gas gathering system and even cause serious safety accidents.

[0003] The desanders in the existing desander technology are generally divided into cartridge desanders or cyclone desanders. Cartridge desanders can achieve fine sand removal and are used in production conditions with regular sand discharge and stable operation, but the operation and maintenance are cumbersome, the accessories are frequently replaced, and the operation faces a high operational risk. Since the cyclone desander uses centrifugal force, it cannot effectively separate ultrafine sand or dust. Therefore, it is mainly used in environments where the sand removal accuracy requirements are not strict. It can also be used in construction environments where the drainage or production system is unstable, the sand output is expected to be large, and the production pressure fluctuates greatly. It has a wide range of applications.

[0004] However, in actual use, the sand or other hard particles contained in the gas can easily penetrate the filter cartridge installed in the filter, causing the particulate matter to enter the downstream pipeline, making it inconvenient to replace the filter cartridge later. Utility Model Content

[0005] The purpose of the utility model is to provide an integrated filter cartridge for sand removal and separation, which can solve the technical problem in the prior art that sand or other hard particles contained in the gas can easily penetrate the filter cartridge installed in the filter, causing the particulate matter to enter the downstream pipeline, making it inconvenient to replace the filter cartridge at a later time.

[0006] In order to solve the above technical problems, the technical solution adopted by the utility model is:

[0007] A sand removal and separation integrated filter cartridge, comprising a frame, a filter cartridge, a defoamer and a cover plate, wherein the filter cartridge matches the frame and is fixedly installed in the frame;

[0008] The defoamer is fixedly installed in the filter cartridge and is located near the outlet position of the upper end of the frame; a plurality of connecting parts are arranged at the upper edge of the frame, and mounting holes are arranged on the connecting parts. The connecting parts are used to be detachably connected to the desanding separator body through bolts arranged in the mounting holes. The upper end of the frame is detachably connected to the cover plate, and a handle is arranged on the cover plate;

[0009] A fixing block is arranged at the lower end surface of the frame. The fixing block is in a truncated cone structure with one end being larger than the other end. The larger end of the fixing block is connected to the frame.

[0010] Among them, the demister is a wire mesh demister.

[0011] Preferably, the frame is made of stainless steel, and includes a plurality of vertical frames and a plurality of connecting rings. The vertical frames are evenly distributed and fit inside the connecting rings to form an integrated structure through a welding process.

[0012] Furthermore, a groove is provided on the fixing block, and an O-ring is fixedly provided on the groove.

[0013] It is further defined that the cover plate is connected to the frame via threads.

[0014] Preferably, an extension portion is provided at the upper end of the filter cartridge, and the demister is fixedly disposed in the extension portion.

[0015] Among them, a lower support platform is arranged in the extension part, a pressure ring is arranged inside the extension part through a thread, the demister is located between the lower support platform and the pressure ring, and the demister is pressed onto the lower support platform after the pressure ring is connected to the connecting part.

[0016] For further optimization, a rubber pad is provided on the side of the pressure ring and the lower support platform that contacts the demister.

[0017] Compared with the prior art, the utility model has the following beneficial effects:

[0018] The utility model is mainly used for being installed in a desanding separator to achieve the purpose of desanding and reduce the entry of particles such as gravel into the downstream pipeline; in the utility model, the separation of gas and gravel particles can be achieved by setting a filter cartridge, and by installing a wire mesh demister above the filter cartridge, after the filter cartridge is penetrated by gravel particles, the wire mesh demister can intercept a small amount of gravel particles and make them settle down, playing a role of insurance, and preventing gravel particles from directly entering the downstream pipeline after the filter cartridge is penetrated;

[0019] In addition, in the utility model, the set cover plate and handle can make installation and disassembly more convenient, thereby improving the efficiency of disassembly and maintenance; at the same time, the set truncated cone-shaped fixing block can serve the purpose of guidance, and when the utility model is installed on the support plate on the sand removal separator, the purpose of automatic positioning and guidance can be achieved. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solution of the implementation mode of the utility model, the drawings required for use in the implementation mode will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.

[0021] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0022] Figure 2 This is a schematic diagram of the utility model installed in a sand removal separator.

[0023] Reference numerals:

[0024] 101-frame, 102-filter cartridge, 103-demister, 104-cover plate, 105-connecting portion, 106-mounting hole, 107-handle, 108-fixing block, 109-vertical frame, 110-connecting ring, 111-lower support platform, 112-pressure ring, 113-support plate, 114-sand removal separator body. DETAILED DESCRIPTION

[0025] In the following, only some exemplary embodiments are briefly described. As those skilled in the art will appreciate, the described embodiments may be modified in various ways without departing from the spirit or scope of the embodiments of the present invention. Therefore, the drawings and descriptions are considered to be exemplary and non-restrictive in nature.

[0026] In the description of the embodiments of the present invention, it should be understood that the terms "length", "vertical", "horizontal", "top", "bottom", etc. indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the embodiments of the present invention.

[0027] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the embodiments of the present utility model, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.

[0028] In the embodiments of the present utility model, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or a communication; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present utility model can be understood according to specific circumstances.

[0029] In the embodiments of the present utility model, unless otherwise clearly specified and limited, the first feature being "above" or "below" the second feature may include the first and second features being in direct contact, or may include the first and second features not being in direct contact but being in contact through another feature between them. Moreover, the first feature being "above", "above" and "above" the second feature includes the first feature being directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. The first feature being "below", "below" and "below" the second feature includes the first feature being directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0030] The disclosure below provides many different embodiments or examples for realizing different structures of the embodiments of the present utility model. In order to simplify the disclosure of the embodiments of the present utility model, the components and settings of specific examples are described below. Of course, they are only examples, and the purpose is not to limit the embodiments of the present utility model. In addition, the embodiments of the present utility model can repeat reference numbers and / or reference letters in different examples, and this repetition is for the purpose of simplification and clarity, and does not itself indicate the relationship between the various embodiments and / or settings discussed.

[0031] The embodiments of the present utility model are described in detail below with reference to the accompanying drawings.

[0032] Embodiment 1

[0033] See also Figure 1 and Figure 2 This embodiment discloses an integrated filter cartridge for sand removal and separation, including a frame 101, a filter cartridge 102, a demister 103 and a cover plate 104, wherein the filter cartridge 102 matches the frame 101 and is fixedly installed in the frame 101;

[0034] The defoamer 103 is fixedly installed in the filter cartridge 102 and is located near the outlet position of the upper end of the frame 101; a plurality of connecting parts 105 are provided at the upper edge of the frame 101, and mounting holes 106 are provided on the connecting parts 105. The connecting parts 105 are used to be detachably connected to the desanding separator body 114 through bolts provided in the mounting holes 106. The upper end of the frame 101 is detachably connected to the cover plate 104, and a handle 107 is provided on the cover plate 104;

[0035] A fixing block 108 is disposed at the lower end surface of the frame 101 . The fixing block 108 is in a truncated cone structure with one end being larger than the other end. The larger end of the fixing block 108 is connected to the frame 101 .

[0036] The utility model is mainly used to be installed in a desanding separator to achieve the purpose of desanding and reduce the entry of sand and gravel particles into the downstream pipeline; in the utility model, the filter cartridge 102 is provided to separate gas and sand and gravel particles, and a wire mesh demister is installed above the filter cartridge 102, so that after the filter cartridge 102 is penetrated by sand and gravel particles, the wire mesh demister intercepts a small amount of sand and gravel particles and makes them settle, playing a role of insurance, and preventing the sand and gravel particles from directly entering the downstream pipeline after the filter cartridge 102 is penetrated;

[0037] In addition, in the present invention, the cover plate 104 and the handle 107 are provided, which can make installation and disassembly more convenient and improve the efficiency of disassembly and maintenance; at the same time, the fixed block 108 with a truncated cone structure can serve the purpose of guidance, and when the present invention is installed on the support plate 113 on the sand removal separator, the purpose of automatic positioning and guidance can be achieved.

[0038] During installation, the cover plate 104 is connected to the frame 101, and the handle 107 is held to extend the whole cover plate into the desanding separator, so that the fixing block 108 is aligned with the positioning hole provided on the support plate 113 in the desanding separator, and then the connecting part 105 provided on the edge of the frame 101 is fixed by bolts, and then the cover plate 104 can be removed;

[0039] During disassembly, the cover plate 104 is connected to the frame 101, and then the bolts on the connecting portion 105 are removed. Then, the integrated filter cartridge is taken out by holding the handle 107, so that disassembly and assembly are more convenient.

[0040] The provided frame 101 can protect the filter cartridge 102, and the filter cartridge 102 can achieve the purpose of side air intake and top air outlet, and can effectively increase the filtering area.

[0041] Among them, the demister 103 is a wire mesh demister to further achieve water vapor separation.

[0042] The frame 101 is made of stainless steel, and includes a plurality of vertical frames 109 and a plurality of connecting rings 110. The vertical frames 109 are evenly distributed and fit inside the connecting rings 110 through a welding process to form an integrated structure.

[0043] As a further optimization, a groove is provided on the fixing block 108, and an O-ring is fixedly provided on the groove; thus, the sealing performance after installation can be effectively improved.

[0044] The cover plate 104 is connected to the frame 101 by threads, which makes assembly and disassembly more convenient.

[0045] In actual use, an extension portion is provided at the upper end of the filter cartridge 102, and the demister 103 is fixedly disposed in the extension portion.

[0046] Among them, a lower support platform 111 is arranged in the extension part, a pressing ring 112 is arranged inside the extension part through a thread, the demister 103 is located between the lower support platform 111 and the pressing ring 112, and the demister 103 is pressed onto the lower support platform 111 after the pressing ring 112 is connected to the connecting part 105. In this way, the demister 103 can be quickly disassembled and assembled in actual use.

[0047] For further optimization, a rubber pad is provided on the side of the pressure ring 112 and the lower support platform 111 that contacts the demister 103, and the rubber pad can achieve the purpose of buffering and sealing.

[0048] Although the preferred embodiments of the present invention have been described, those skilled in the art may make other changes and modifications to these embodiments once they have learned the basic creative concept. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments and all changes and modifications falling within the scope of the present invention.

[0049] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. It should be pointed out that any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A sand removal and separation integrated filter cartridge, characterized in that: It includes a frame, a filter cartridge, a demister and a cover plate, wherein the filter cartridge matches the frame and is fixedly installed in the frame; The defoamer is fixedly installed in the filter cartridge and is located near the outlet position of the upper end of the frame; a plurality of connecting parts are arranged at the upper edge of the frame, and mounting holes are arranged on the connecting parts. The connecting parts are used to be detachably connected to the desanding separator body through bolts arranged in the mounting holes. The upper end of the frame is detachably connected to the cover plate, and a handle is arranged on the cover plate; A fixing block is arranged at the lower end surface of the frame. The fixing block is in a truncated cone structure with one end being larger than the other end. The larger end of the fixing block is connected to the frame.

2. The sand removal and separation integrated filter cartridge according to claim 1, characterized in that: The demister is a wire mesh demister.

3. The sand removal and separation integrated filter cartridge according to claim 1, characterized in that: The frame is made of stainless steel material, and includes a plurality of vertical frames and a plurality of connecting rings. The vertical frames are evenly distributed and fit inside the connecting rings to form an integrated structure through a welding process.

4. The sand removal and separation integrated filter cartridge according to claim 1, characterized in that: The fixing block is provided with a groove, and an O-type sealing ring is fixedly provided on the groove.

5. The sand removal and separation integrated filter cartridge according to claim 1, characterized in that: The cover plate is connected to the frame through threads.

6. The sand removal and separation integrated filter cartridge according to any one of claims 1 to 5, characterized in that: An extension portion is arranged at the upper end of the filter cartridge, and the demister is fixedly arranged in the extension portion.

7. The sand removal and separation integrated filter cartridge according to claim 6, characterized in that: A lower support platform is arranged in the extension part, a pressing ring is arranged inside the extension part through a thread, the demister is located between the lower support platform and the pressing ring, and the demister is pressed onto the lower support platform after the pressing ring is connected to the connecting part.

8. The sand removal and separation integrated filter cartridge according to claim 7, characterized in that: A rubber pad is arranged on the side of the pressure ring and the lower support platform that contacts the demister.