Dye mixing device

By adopting adjustable scraper assembly and limit structure in the dye mixing device, the scraper is prevented from contacting the inner wall of the stirring chamber during the stirring process, the scraper wear problem is solved, the service life is extended and the cleaning efficiency is improved.

CN222196629UActive Publication Date: 2024-12-20SHAOXING HONG QIANG PRINTING & DYEING CO LTD
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Patent Information

Application Number
CN202420874592.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-25
Publication Date
2024-12-20
Estimated Expiration
2034-04-25

AI Technical Summary

Technical Problem

During the textile dye processing process, the contact between the scraper and the inner wall of the stirring barrel causes the scraper to wear too fast, affecting the service life.

Method used

A dye mixing device is designed, using an adjustable scraping rod assembly, which allows scraping rod to avoid contact with the inner wall of the stirring chamber during the stirring process, and only switches to the unlocked state and the stirring chamber when cleaning is required. The wall contacts and drives the stirring shaft to rotate through the drive device for cleaning.

Benefits of technology

It extends the service life of the scraper, avoids wear during the stirring process, facilitates adjustment of the position of the scraper, and increases the cleaning effect during cleaning.

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Abstract

The utility model discloses a dye mixing device which comprises a stirring barrel, a dye mixing device and a dye mixing device, the stirring shaft is rotationally connected with the upper side wall of the stirring barrel, a plurality of stirring paddles are arranged on the stirring shaft, two fixed cross rods are fixed on the stirring paddles, telescopic grooves are formed in the two fixed cross rods, and the two telescopic grooves are communicated with each other; the scraping rod assembly comprises two telescopic rods, a connecting spring and a limiting structure, the two telescopic rods are connected with the two telescopic grooves in an inserted mode respectively, scraping rods are fixed to one ends of the telescopic rods, grooves are formed in the ends, close to each other, of the two telescopic rods, the two ends of the connecting spring are connected with the two grooves in an inserted mode respectively, and a communicating groove is formed in the upper end of the stirring shaft. The communicating groove is communicated with the telescopic grooves, vertical rods are fixed to the two telescopic rods, the limiting structure comprises an unlocking state and a limiting state, in the unlocking state, the scraping rod abuts against the inner wall of the stirring cavity, and in the limiting state, the scraping rod leaves the side wall of the stirring cavity; the driving device is used for driving the stirring shaft to rotate.
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Description

Technical Field

[0001] The utility model belongs to the technical field of dye mixing, and in particular relates to a dye mixing device. Background Art

[0002] During the textile dye processing process, pigments and solutions are mixed to form liquid dyes for dyeing clothes. A stirring barrel is generally used to mix the pigments and solutions, and a stirring device inside the barrel stirs the dye.

[0003] For example, the patent with publication number CN218741433U discloses a dye mixing mechanism based on composite silk Brazilian hemp production. In the dye mixing mechanism, a scraper is fixedly provided on the outer side of the mounting plate, and the outer end of the scraper is in contact with the inner wall of the mixing box. When the mixed dye liquid is discharged, the stirring rod will drive the mounting plate to rotate, and the mounting plate will drive the scraper to rotate. The scraper will scrape the inner wall of the mixing box, so that the dye liquid adhering to the inner wall of the mixing box can be scraped off and discharged from the inside of the mixing box, which is also convenient for cleaning the inside of the mixing box.

[0004] However, during the mixing process, the outer end of the scraper is always in contact with the inner wall of the mixing box, so the scraper wears faster, affecting the service life of the scraper. Utility Model Content

[0005] The utility model aims to provide a dye mixing device, which can prevent the scraper rod from contacting the inner wall of a stirring cavity and causing excessive wear of the scraper rod.

[0006] To achieve the above object, the utility model provides the following technical solution: a dye mixing device, comprising:

[0007] A stirring barrel, wherein a stirring cavity is provided in the stirring barrel;

[0008] A stirring shaft, the stirring shaft is rotatably connected to the upper side wall of the stirring barrel, the stirring shaft is provided with a plurality of stirring paddles, the stirring paddles are located in the stirring chamber, two fixed cross bars are fixed on the stirring paddles, and the two fixed cross bars are provided with telescopic grooves, and the two telescopic grooves are connected;

[0009] A scraper rod assembly, the scraper rod assembly comprising two telescopic rods, a connecting spring and a limiting structure, the two telescopic rods are respectively plugged into the two telescopic grooves, a scraper rod is fixed to one end of the telescopic rod extending out of the telescopic groove, grooves are provided at the adjacent ends of the two telescopic rods, two ends of the connecting spring are respectively plugged into the two grooves, a connecting groove is provided at the upper end of the stirring shaft, the connecting groove is connected with the telescopic groove, a vertical rod is fixed on the adjacent ends of the two telescopic rods, the vertical rod is located in the connecting groove, the limiting structure comprises an unlocked state and a limited state, in the unlocked state, the scraper rod abuts against the inner wall of the stirring chamber, in the limited state, the scraper rod leaves the side wall of the stirring chamber;

[0010] A driving device is used to drive the stirring shaft to rotate.

[0011] Furthermore, the limiting structure includes two limiting bolts, and the two limiting bolts correspond one-to-one to the two vertical rods. Two internal threaded holes are provided on the side wall of the connecting groove, and the two internal threaded holes are respectively located on the outsides of the two vertical rods. The two limiting bolts are respectively threadedly connected to the two internal threaded holes, and the ends of the limiting bolts abut against the outer side surfaces of the corresponding vertical rods. In the process of converting from the unlocking state to the limiting state, the limiting bolt drives the corresponding vertical rod to move toward the middle of the connecting groove.

[0012] Furthermore, a fastening nut is threadedly connected to the limiting bolt.

[0013] Furthermore, a plane corresponding to the fastening nut is provided on the outer wall of the stirring shaft.

[0014] Furthermore, the limiting structure includes two extrusion rods, a cross rod fixed between the two extrusion rods and a connecting bolt passing through the cross rod, the upper end of the connecting groove is provided with two slots, the two extrusion rods are plugged into the two slots, the two extrusion rods correspond to the two vertical rods one by one, the upper end of the vertical rod is provided with a first inclined surface, the extrusion rod is provided with a second inclined surface that fits the first inclined surface, a threaded block is fixed in the connecting groove, the threaded block is provided with a connecting threaded hole, the connecting bolt is threadedly connected to the connecting threaded hole, and during the process of converting the unlocking state to the limiting state, the connecting bolt is gradually screwed into the connecting threaded hole.

[0015] Furthermore, the driving device includes a driving motor fixed to the upper end of the mixing barrel, a driving pulley fixed to the rotating shaft of the driving motor, a driven pulley fixed to the upper end of the mixing shaft, and a conveyor belt connected between the driving pulley and the driven pulley.

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] (1) During normal stirring, the limiting structure is in a limiting state. At this time, the scraper rod leaves the side wall of the stirring chamber, the connecting spring is in a compressed state, the driving device drives the stirring shaft to rotate, and the stirring paddle on the stirring shaft stirs. At this time, since the scraper rod does not contact the inner wall of the stirring chamber 2, no wear will occur. When the inner wall of the stirring chamber needs to be cleaned, the limiting structure is switched to an unlocked state. At this time, the connecting spring rebounds, the scraper rod abuts against the inner wall of the stirring chamber, and then the stirring shaft rotates. The scraper rod can clean the dye liquid stuck in the stirring chamber. During the cleaning process, cleaning liquid can be added to the stirring chamber to increase the cleaning effect.

[0018] (2) The position of the scraper rod can be adjusted by simply turning the limit bolt, which is very convenient;

[0019] (3) As the connecting bolt is gradually screwed into the connecting threaded hole, it can drive the cross bar to move toward the connecting groove. The second inclined surface on the extrusion rod squeezes the first inclined surface, thereby driving the scraper rod to leave the inner wall of the mixing chamber. One connecting bolt can electrically move the two scraper rods, and the adjustment is very convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a structural schematic diagram of an embodiment of a dye mixing device;

[0021] Figure 2 for Figure 1 A partial enlarged view of point I in the middle;

[0022] Figure 3 for Figure 1 The top view of

[0023] Figure 4 It is the cross-sectional view at AA in 3;

[0024] Figure 5 for Figure 4 A partial enlarged view of position II in the middle;

[0025] Figure 6 is a schematic diagram of the structure of the scraper rod assembly;

[0026] Figure 7 is a cross-sectional view of another embodiment of a dye mixing device;

[0027] Figure 8 for Figure 7 A partial enlarged view of the part III in the middle;

[0028] Fig. 9 for Figure 8 A partial enlarged view of the IV in the middle;

[0029] Fig.10 It is a schematic diagram of the connection structure of the extruded rod, the cross bar and the connecting bolt;

[0030] Fig.11 for Figure 7 Schematic diagram of the structure of the upper end of the stirring shaft.

[0031] In the figure: 1. mixing barrel; 2. mixing chamber; 3. mixing shaft; 4. mixing paddle; 5. fixed cross bar; 6. telescopic slot; 7. telescopic rod; 8. connecting spring; 9. scraper rod; 10. groove; 11. connecting slot; 12. vertical rod; 13. limit bolt; 14. internal threaded hole; 15. fastening nut; 16. plane; 17. extrusion rod; 18. cross bar; 19. connecting bolt; 20. slot; 21. first inclined plane; 22. second inclined plane; 23. threaded block; 24. connecting threaded hole; 25. driving motor; 26. driving pulley; 27. driven pulley; 28. conveyor belt. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0033] See also Figure 1-Figure 11 , the utility model provides a technical solution for a dye mixing device.

[0034] A dye mixing device, comprising:

[0035] A stirring barrel 1, wherein a stirring chamber 2 is provided in the stirring barrel 1;

[0036] A stirring shaft 3, the stirring shaft 3 is rotatably connected to the upper side wall of the stirring barrel 1, a plurality of stirring paddles 4 are arranged on the stirring shaft 3, the stirring paddles 4 are located in the stirring chamber 2, two fixed cross bars 5 are fixed on the stirring paddles 4, and the two fixed cross bars 5 are both provided with telescopic grooves 6, and the two telescopic grooves 6 are connected;

[0037] The scraper rod 9 assembly includes two telescopic rods 7, a connecting spring 8 and a limiting structure. The two telescopic rods 7 are respectively plugged into the two telescopic grooves 6. The end of the telescopic rod 7 extending out of the telescopic groove 6 is fixed with a scraper rod 9. The adjacent ends of the two telescopic rods 7 are provided with grooves 10. The two ends of the connecting spring 8 are respectively plugged into the two grooves 10. The upper end of the stirring shaft 3 is provided with a connecting groove 11, which is connected to the telescopic groove 6. A vertical rod 12 is fixed on the adjacent ends of the two telescopic rods 7. The vertical rod 12 is located in the connecting groove 11. The limiting structure includes an unlocked state and a limited state. In the unlocked state, the scraper rod 9 abuts against the inner wall of the stirring chamber 2. In the limited state, the scraper rod 9 leaves the side wall of the stirring chamber 2.

[0038] The driving device is used to drive the stirring shaft 3 to rotate.

[0039] During normal stirring, the limiting structure is in a limiting state, at which time the scraper rod 9 leaves the side wall of the stirring chamber 2, the connecting spring 8 is in a compressed state, the driving device drives the stirring shaft 3 to rotate, and the stirring paddle 4 on the stirring shaft 3 stirs. At this time, since the scraper rod 9 does not touch the inner wall of the stirring chamber 2, no wear will occur. When the inner wall of the stirring chamber 2 needs to be cleaned, the limiting structure is switched to an unlocked state, at which time the connecting spring 8 rebounds, driving the telescopic rod 7 to move outward, the scraper rod 9 abuts against the inner wall of the stirring chamber 2, and then the stirring shaft 3 rotates, and the scraper rod 9 can clean the dye liquid stuck in the stirring chamber 2. During the cleaning process, cleaning liquid can be added to the stirring chamber 2 to increase the cleaning effect.

[0040] The following is an implementation method of the limiting structure. Figure 5 As shown, the limiting structure includes two limiting bolts 13, and the two limiting bolts 13 correspond to the two vertical rods 12 one by one. Two internal threaded holes 14 are provided on the side wall of the connecting groove 11, and the two internal threaded holes 14 are respectively located on the outside of the two vertical rods 12. The two limiting bolts 13 are respectively threadedly connected with the two internal threaded holes 14, and the ends of the limiting bolts 13 abut against the outer side surfaces of the corresponding vertical rods 12. During the process of switching from the unlocked state to the limited state, the limiting bolts 13 drive the corresponding vertical rods 12 to move toward the middle of the connecting groove 11, and the scraper rod 9 will gradually leave the inner wall of the stirring chamber 2 during the movement. When the limiting bolts 13 are rotated in the opposite direction, the vertical rod 12 will move away from the middle of the connecting groove 11, and the connecting spring 8 will drive the telescopic rod 7 to move outward, so that the scraper rod 9 abuts against the inner wall of the stirring chamber 2. The position of the scraper rod 9 can be adjusted by simply rotating the limiting bolts 13, and the adjustment is very convenient.

[0041] like Figure 5 As shown, a fastening nut 15 is threadedly connected to the limit bolt 13, and a plane 16 corresponding to the fastening nut 15 is provided on the outer wall of the stirring shaft 3. When the limit bolt 13 is rotated to a desired position, the fastening nut 15 is rotated to make the fastening nut 15 collide with the plane 16, and the fastening nut 15 can play a role in fastening the limit bolt 13 to prevent the limit bolt 13 from rotating.

[0042] The following is another embodiment of the limiting structure. Figure 7-Figure 11As shown, the limiting structure includes two extrusion rods 17, a cross bar 18 fixed between the two extrusion rods 17 and a connecting bolt 19 passing through the cross bar 18. Two slots 20 are provided at the upper end of the connecting groove 11. The two slots 20 are located on opposite sides of the connecting groove 11. The two slots 20 are located on both sides of the two vertical rods 12. The two extrusion rods 17 are plugged into the two slots 20. The two extrusion rods 17 correspond to the two vertical rods 12 one by one. A first inclined surface 21 is provided at the upper end of the vertical rod 12. A second inclined surface 22 that fits the first inclined surface 21 is provided on the extrusion rod 17. A threaded block 23 is fixed in the connecting groove 11. A connecting threaded hole 24 is provided on the threaded block 23. The connecting bolt 19 is threadedly connected to the connecting threaded hole 24. During the process of converting the unlocking state to the limiting state, the connecting bolt 19 is gradually screwed into the connecting threaded hole 24.

[0043] When the connecting bolt 19 is gradually screwed into the connecting threaded hole 24, the cross bar 18 can be driven to move toward the connecting groove 11, and the second inclined surface 22 on the extrusion rod 17 squeezes the first inclined surface 21, driving the vertical rod 12 to move toward the middle of the connecting groove 11, thereby driving the scraper rod 9 to leave the inner wall of the stirring chamber 2, and the limiting structure is in a limited state. Reverse rotation of the connecting bolt 19 can drive the scraper rod 9 to abut against the inner wall of the stirring chamber 2, and the limiting structure is in an unlocked state.

[0044] like Figure 1 As shown, the driving device includes a driving motor 25 fixed to the upper end of the mixing barrel 1, a driving pulley 26 fixed on the rotating shaft of the driving motor 25, a driven pulley 27 fixed to the upper end of the mixing shaft 3, and a conveyor belt 28 connected between the driving pulley 26 and the driven pulley 27. The driving motor 25 drives the driving pulley 26 to rotate, and the driving pulley 26 drives the driven pulley 27 to rotate through the conveyor belt 28, thereby driving the mixing shaft 3 to rotate.

[0045] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A dye mixing device, It is characterized in that include: A stirring barrel, wherein a stirring cavity is provided in the stirring barrel; A stirring shaft, the stirring shaft is rotatably connected to the upper side wall of the stirring barrel, the stirring shaft is provided with a plurality of stirring paddles, the stirring paddles are located in the stirring chamber, two fixed cross bars are fixed on the stirring paddles, and the two fixed cross bars are provided with telescopic grooves, and the two telescopic grooves are connected; A scraper rod assembly, the scraper rod assembly comprising two telescopic rods, a connecting spring and a limiting structure, the two telescopic rods are respectively plugged into the two telescopic grooves, a scraper rod is fixed to one end of the telescopic rod extending out of the telescopic groove, grooves are provided at the adjacent ends of the two telescopic rods, two ends of the connecting spring are respectively plugged into the two grooves, a connecting groove is provided at the upper end of the stirring shaft, the connecting groove is connected with the telescopic groove, a vertical rod is fixed on the adjacent ends of the two telescopic rods, the vertical rod is located in the connecting groove, the limiting structure comprises an unlocked state and a limited state, in the unlocked state, the scraper rod abuts against the inner wall of the stirring chamber, in the limited state, the scraper rod leaves the side wall of the stirring chamber; A driving device is used to drive the stirring shaft to rotate.

2. A dye mixing device according to claim 1, It is characterized in that The limiting structure includes two limiting bolts, and the two limiting bolts correspond to the two vertical rods one by one. Two internal threaded holes are provided on the side wall of the connecting groove, and the two internal threaded holes are respectively located on the outsides of the two vertical rods. The two limiting bolts are respectively threadedly connected with the two internal threaded holes, and the ends of the limiting bolts abut against the outer side surfaces of the corresponding vertical rods. In the process of converting the unlocking state to the limiting state, the limiting bolt drives the corresponding vertical rod to move toward the middle of the connecting groove.

3. A dye mixing device according to claim 2, It is characterized in that A fastening nut is threadedly connected on the limiting bolt.

4. A dye mixing device according to claim 3, It is characterized in that A plane corresponding to the fastening nut is provided on the outer wall of the stirring shaft.

5. A dye mixing device according to claim 1, It is characterized in that The limiting structure includes two extrusion rods, a cross rod fixed between the two extrusion rods and a connecting bolt passing through the cross rod. Two slots are provided at the upper end of the connecting groove. The two extrusion rods are plugged into the two slots. The two extrusion rods correspond to the two vertical rods one by one. A first inclined surface is provided at the upper end of the vertical rod. A second inclined surface is provided on the extrusion rod that fits the first inclined surface. A threaded block is fixed in the connecting groove. A connecting threaded hole is provided on the threaded block. The connecting bolt is threadedly connected to the connecting threaded hole. During the process of converting the unlocking state to the limiting state, the connecting bolt is gradually screwed into the connecting threaded hole.

6. A dye mixing device according to claim 1, It is characterized in that The driving device comprises a driving motor fixed on the upper end of the mixing barrel, a driving pulley fixed on the rotating shaft of the driving motor, a driven pulley fixed on the upper end of the mixing shaft and a conveyor belt connected between the driving pulley and the driven pulley.