Explosion-proof reaction tank
By adopting a reinforcement design of high-pressure resistant shell and inner liner in the reaction tank, combined with the vacuum pumping pipe and movable cavity structure, the explosion problem caused by excessive internal gas pressure in the reaction tank is solved, and the rapid release of air pressure and enhanced explosion-proof effect is achieved.
Patent Information
- Application Number
- CN202420983586.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-08
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-05-08
AI Technical Summary
During use, existing reaction tanks may explode due to excessive internal gas pressure. In the prior art, pressure relief pipes and pressure gauges are difficult to quickly release pressure, resulting in explosions that are difficult to avoid.
An explosion-proof reaction tank was designed, using a high-pressure resistant shell and inner liner to reinforce the reinforcement plate, ear seat, support column and reinforcement ring. The vacuum pump is connected to the vacuum pump through a vacuum extraction pipe to extract the vacuum in the gap, and use the movable cavity, spring, and guide. The rod and piston sleeve squeeze gas into the gap when the pressure is instantly generated to quickly release the air pressure.
It improves the overall impact resistance of the reaction tank, achieves rapid air pressure release, avoids explosions, and enhances the explosion-proof effect of the tank.
Smart Images

Figure CN222196864U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of reaction tanks, in particular to an explosion-proof reaction tank. Background Art
[0002] A reaction tank is a container for chemical or physical reactions, which is divided into pressurized and normal pressure. Through the structural design and parameter configuration of the container, the heating, evaporation, cooling and low-speed mixing functions required by the process are realized. Reactors are widely used in the petroleum, chemical, rubber and food industries to complete pressure vessels for vulcanization, hydrocarbonization, polymerization and other process, such as reactors, reaction pots, decomposition pots and polymerization pots.
[0003] At present, the reaction tank may explode when in use, which is generally caused by excessive internal gas pressure. Therefore, in the prior art, multiple pressure gauges and pressure relief pipes are generally installed above the reaction tank to deal with the explosion problem. However, in some reaction processes, a large amount of gas will be generated in an instant, causing high pressure. If only pressure relief pipes and pressure gauges are used to release the pressure, the speed is obviously not fast enough, making the explosion problem difficult to avoid. Therefore, it is urgent to design an explosion-proof reaction tank to solve the above problem. Utility Model Content
[0004] The purpose of the utility model is to provide an explosion-proof reaction tank to solve the problems raised in the above background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] The invention relates to an explosion-proof reaction tank, comprising a high-pressure resistant shell, the inner wall of which is fixedly provided with a high-pressure liner, and the inner wall of the high-pressure liner is matched with the inner wall of the high-pressure resistant shell, the top of the inner wall of the high-pressure resistant shell is provided with movable cavities distributed at equal distances, and connecting ports are provided between the bottom of the movable cavity and the top of the gap between the outer wall of the high-pressure resistant liner and the inner wall of the high-pressure resistant shell, a guide rod is fixed at the middle position of the inner wall at one end of the movable cavity, and a movable plate is sleeved on the outer wall of the guide rod, a piston sleeve is fixed to the outer wall around the movable plate and is attached to the inner wall around the movable cavity, one side of the piston sleeve and one side of the movable plate are matched with the inner wall of the high-pressure resistant shell, a spring sleeved on the outer wall of the guide rod is fixed between the middle position of the other side of the movable plate and the middle position of the inner wall at one end of the movable cavity, and a limiting ring is fixed on one side of the outer wall of the guide rod.
[0007] Furthermore, reinforcing plates which are equidistantly distributed in a ring shape are fixedly installed at the gap between the outer wall of the high-pressure resistant inner container and the inner wall of the high-pressure resistant outer shell, and the reinforcing plates are provided with vent holes which are equidistantly distributed.
[0008] Furthermore, a vacuum pipe is fixed at the bottom of the gap between the outer wall of the high-pressure resistant inner container and the inner wall of the high-pressure resistant outer shell, and a first valve is installed on the vacuum pipe.
[0009] Furthermore, the circumferential outer wall of the high-pressure resistant shell near the top is fixed with equidistantly distributed ear seats, and the bottom of the ear seats is fixedly installed with support columns, the same connecting frame is fixedly installed at the bottom of one side of the support column, and the bottom of the support column is fixedly installed with universal wheels, one side of the support column is provided with equidistantly distributed slots, and the inner wall of the slot is fitted with a reinforcement ring, which is sleeved on the outer wall of the high-pressure resistant shell.
[0010] Furthermore, a pressure relief pipe is fixed to the top of one side of the high-pressure resistant shell, and a pressure gauge is fixedly installed at one end of the pressure relief pipe. An air relief pipe is fixed to one side of the top of the pressure relief pipe, and a second valve is installed on the air relief pipe.
[0011] Furthermore, a discharge pipe extending from the high-pressure resistant shell is fixed at the middle position of the bottom of the high-pressure resistant inner tank, and a third valve is installed on the discharge pipe. An agitator inserted into the high-pressure resistant inner tank is installed at the middle position of the high-pressure resistant shell.
[0012] Furthermore, a heater is fixedly installed on the top of the other side of the high-pressure resistant shell, and an injection pipe is fixed on one side of the top of the high-pressure resistant shell, and a sealing cover is arranged on the top of the injection pipe.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] In the utility model, by using the cooperation of the high-pressure resistant shell, the high-pressure resistant liner, the reinforcement plate, the ear seat, the support column and the reinforcement ring, the gap between the high-pressure resistant shell and the high-pressure resistant liner can be reinforced under the action of the reinforcement plate, and the outside of the high-pressure resistant shell can be reinforced by the reinforcement ring, so as to achieve a good reinforcement and support effect on the whole reaction tank, improve the impact resistance of the whole reaction tank, and form the explosion-proof effect of the tank body itself;
[0015] In the utility model, the vacuum pump is connected to the vacuum pipe to draw out the vacuum at the gap between the high-pressure resistant outer shell and the high-pressure resistant inner shell by utilizing the cooperation of the arranged vacuum suction pipe, the movable chamber, the spring, the guide rod, the movable plate and the piston sleeve. When a strong pressure is instantly generated in the reaction tank, the movable plate and the piston sleeve can be squeezed to move in the movable chamber. At this time, a large amount of gas enters the gap between the high-pressure resistant outer shell and the high-pressure resistant inner shell along the connecting port, so that the gas is absorbed through the gap between the high-pressure resistant outer shell and the high-pressure resistant inner shell, thereby achieving the effect of quickly releasing the air pressure, preventing the pressure in the reaction tank from being too high, and avoiding the explosion problem. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 The figure is a schematic diagram of the overall structure of an explosion-proof reaction tank.
[0017] Figure 2 The figure is a schematic diagram of the support column and slot structure of an explosion-proof reaction tank.
[0018] Figure 3 The figure is an overall cross-sectional view of an explosion-proof reaction tank.
[0019] Figure 4 The present invention is a schematic diagram of the structure of an active chamber and a guide rod of an explosion-proof reaction tank.
[0020] Figure 5 The present invention is a schematic diagram of the structure of a movable plate and a piston sleeve of an explosion-proof reaction tank.
[0021] Figure 6 The diagram is a structural diagram of a high-pressure resistant inner liner and a reinforcing plate of an explosion-proof reaction tank.
[0022] In the figure: 1. high-pressure resistant shell; 2. heater; 3. injection pipe; 4. agitator; 5. pressure gauge; 6. ear seat; 7. support column; 8. reinforcement ring; 9. discharge pipe; 10. connecting frame; 11. vacuum suction tube; 12. high-pressure resistant liner; 13. movable chamber; 14. spring; 15. connecting port; 16. reinforcement plate; 17. vent hole; 18. guide rod; 19. movable plate; 20. piston sleeve; 21. slot. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figure 1-Figure 6In an embodiment of the utility model, an explosion-proof reaction tank comprises a high-pressure shell 1, an inner wall of the high-pressure shell 1 is fixedly installed with a high-pressure liner 12, and the inner wall of the high-pressure liner 12 is adapted to the inner wall of the high-pressure shell 1, and a reinforcing plate 16 with equal distance and annular distribution is fixedly installed at the gap between the outer wall of the high-pressure liner 12 and the inner wall of the high-pressure shell 1, and the reinforcing plate 16 is provided with equidistantly distributed vents 17, under the action of the reinforcing plate 16, the gap between the high-pressure shell 1 and the high-pressure liner 12 is reinforced, an active cavity 13 with equal distance distribution is provided at the top of the inner wall of the high-pressure shell 1, and a connecting port 15 is provided between the bottom of the active cavity 13 and the outer wall of the high-pressure liner 12 and the top of the gap between the inner wall of the high-pressure shell 1, a guide rod 18 is fixed at the middle position of the inner wall of one end of the active cavity 13, and the outer wall of the guide rod 18 is sleeved with an active plate 19, and the outer wall around the active plate 19 is fixed with a fitting that fits on the four sides of the active cavity 13 A piston sleeve 20 is arranged on the inner wall of the cylinder, one side of the piston sleeve 20 and one side of the movable plate 19 are matched with the inner wall of the high-pressure shell 1, and a spring 14 is fixed between the middle position of the other side of the movable plate 19 and the middle position of the inner wall of one end of the movable chamber 13, the elastic force of the spring 14 is greater than the vacuum pressure, and a limiting ring is fixed on one side of the outer wall of the guide rod 18, a vacuum suction pipe 11 is fixed at the bottom of the gap between the outer wall of the high-pressure liner 12 and the inner wall of the high-pressure shell 1, and a first valve is installed on the vacuum suction pipe 11, and a vacuum pump is connected through the vacuum suction pipe 11 to draw out the vacuum in the gap between the high-pressure shell 1 and the high-pressure liner 12, and when a strong pressure is instantly generated in the reaction tank, the movable plate 19 and the piston sleeve 20 can be squeezed to move in the movable chamber 13, so that a large amount of gas enters the gap along the connecting port 15, thereby absorbing gas through the gap, achieving the effect of quickly releasing air pressure, preventing the pressure in the reaction tank from being too high, and avoiding explosion problems.
[0025] Specifically, the circumferential outer wall of the high-pressure resistant shell 1 near the top is fixed with ear seats 6 distributed at equal distances, and the bottom of the ear seats 6 is fixedly installed with support columns 7, the bottom of one side of the support columns 7 is fixedly installed with the same connecting frame 10, the bottom of the support columns 7 is fixedly installed with universal wheels, one side of the support columns 7 is provided with slots 21 distributed at equal distances, and the inner wall of the slot 21 is fitted with a reinforcement ring 8, which is sleeved on the outer wall of the high-pressure resistant shell 1. The exterior of the high-pressure resistant shell 1 is reinforced by the reinforcement ring 8, thereby improving the strength of the high-pressure resistant shell 1, improving the impact resistance of the entire reaction tank, and forming an explosion-proof effect of the tank body itself.
[0026] Specifically, a pressure relief pipe is fixed to the top of one side of the high-pressure shell 1, and a pressure gauge 5 is fixedly installed at one end of the pressure relief pipe, an air relief pipe is fixed to one side of the top of the pressure relief pipe, and a second valve is installed on the air relief pipe, a discharge pipe 9 extending from the high-pressure shell 1 is fixed to the middle position of the bottom of the high-pressure inner tank 12, and a third valve is installed on the discharge pipe 9, an agitator 4 plugged into the high-pressure inner tank 12 is installed in the middle position of the high-pressure shell 1, a heater 2 is fixed to the top of the other side of the high-pressure shell 1, and an injection pipe 3 is fixed to one side of the top of the high-pressure shell 1, and a sealing cover is provided on the top of the injection pipe 3, and the pressure relief operation is coordinated through the pressure relief pipe, the pressure gauge 5 and the air relief pipe.
[0027] The working principle of the utility model is as follows: when in use, the gap between the high-pressure shell 1 and the high-pressure liner 12 is reinforced by the reinforcing plate 16, and then the outside of the high-pressure shell 1 is reinforced by the reinforcing ring 8, so as to reinforce and support the reaction tank as a whole, improve the overall impact resistance of the reaction tank, and then connect the vacuum pump through the vacuum extraction pipe 11 to extract the vacuum from the gap between the high-pressure shell 1 and the high-pressure liner 12. When a strong pressure is instantly generated in the reaction tank, the pressure is relieved through the pressure relief pipe, the pressure gauge 5 and the air relief pipe, and the gas strong pressure squeezes the movable plate 19 and the piston sleeve 20 to move in the movable chamber 13, and compresses the spring 14, so that a large amount of gas enters the gap between the high-pressure shell 1 and the high-pressure liner 12 along the connecting port 15, and the gas is absorbed through the gap between the high-pressure shell 1 and the high-pressure liner 12, so as to achieve rapid release of gas pressure and prevent the reaction tank from being over-pressurized and causing an explosion.
[0028] It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention.
Claims
1. An explosion-proof reaction tank, comprising a high-pressure resistant shell (1), characterized in that: A high-pressure resistant inner liner (12) is fixedly mounted on the inner wall of the high-pressure resistant outer shell (1), and the inner wall of the high-pressure resistant inner liner (12) is matched with the inner wall of the high-pressure resistant outer shell (1), and movable cavities (13) distributed at equal distances are provided on the top of the inner wall of the high-pressure resistant outer shell (1), and connecting openings (15) are provided between the bottom of the movable cavity (13) and the top of the gap between the outer wall of the high-pressure resistant inner liner (12) and the inner wall of the high-pressure resistant outer shell (1), and a guide rod (18) is fixed at the middle position of the inner wall at one end of the movable cavity (13), and the guide rod (18) is fixed at the middle position of the inner wall at one end of the movable cavity (13), and the guide rod (18) is fixed at the middle position of the inner wall at one end of the movable cavity (13). The outer wall of the guide rod (18) is sleeved with a movable plate (19), and a piston sleeve (20) is fixed to the outer wall around the movable plate (19) and is in contact with the inner wall around the movable chamber (13). One side of the piston sleeve (20) and one side of the movable plate (19) are adapted to the inner wall of the high-pressure resistant housing (1). A spring (14) sleeved on the outer wall of the guide rod (18) is fixed between the middle position of the other side of the movable plate (19) and the middle position of the inner wall of one end of the movable chamber (13), and a limiting ring is fixed to one side of the outer wall of the guide rod (18).
2. An explosion-proof reaction tank according to claim 1, characterized in that: Reinforcing plates (16) which are distributed in an annular shape and at equal distances are fixedly installed at the gap between the outer wall of the high-pressure resistant inner container (12) and the inner wall of the high-pressure resistant outer shell (1), and the reinforcing plates (16) are provided with vent holes (17) which are distributed at equal distances.
3. An explosion-proof reaction tank according to claim 2, characterized in that: A vacuum extraction pipe (11) is fixed at the bottom of the gap between the outer wall of the high-pressure resistant inner container (12) and the inner wall of the high-pressure resistant outer shell (1), and a first valve is installed on the vacuum extraction pipe (11).
4. An explosion-proof reaction tank according to claim 3, characterized in that: The circumferential outer wall of the high-pressure resistant shell (1) near the top is fixed with ear seats (6) distributed at equal distances, and the bottom of the ear seats (6) is fixedly installed with a support column (7), the bottom of one side of the support column (7) is fixedly installed with a same connecting frame (10), the bottom of the support column (7) is fixedly installed with a universal wheel, one side of the support column (7) is provided with a card slot (21) distributed at equal distances, and the inner wall of the card slot (21) is fitted with a reinforcement ring (8), and the reinforcement ring (8) is sleeved on the outer wall of the high-pressure resistant shell (1).
5. The explosion-proof reaction tank according to claim 1, characterized in that: A pressure relief pipe is fixed to the top of one side of the high-pressure resistant shell (1), and a pressure gauge (5) is fixedly installed at one end of the pressure relief pipe. An air relief pipe is fixed to one side of the top of the pressure relief pipe, and a second valve is installed on the air relief pipe.
6. The explosion-proof reaction tank according to claim 1, characterized in that: A discharge pipe (9) extending from the high-pressure resistant outer shell (1) is fixed at the middle position of the bottom of the high-pressure resistant inner shell (12), and a third valve is installed on the discharge pipe (9). An agitator (4) inserted into the high-pressure resistant inner shell (12) is installed at the middle position of the high-pressure resistant outer shell (1).
7. The explosion-proof reaction tank according to claim 1, characterized in that: A heater (2) is fixedly mounted on the top of the other side of the high-pressure resistant shell (1), and an injection pipe (3) is fixed on one side of the top of the high-pressure resistant shell (1), and a sealing cover is provided on the top of the injection pipe (3).
